CN218946814U

CN218946814U - Welding machine capable of synchronously cleaning welding slag

Info

Publication number: CN218946814U
Application number: CN202223298764.2U
Authority: CN
Inventors: 牛聪
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-12-09
Filing date: 2022-12-09
Publication date: 2023-05-02
Anticipated expiration: 2032-12-09

Abstract

The utility model discloses a welding machine capable of synchronously cleaning welding slag, which comprises a supporting base horizontally placed on the ground by utilizing supporting legs, wherein a control panel is fixedly arranged at the upper end of the outer surface of the left side of the supporting base, and a carrying plate is horizontally arranged at the middle position right above the supporting base; the slag dropping net is fixedly arranged in the middle of the carrying plate, is set to be a mesh structure with the diameter of 1.5cm, and two welding materials which are mutually butted are placed behind the surface of the slag dropping net. This welding machine that can clear up welding slag in step adopts novel structural design for the device utilizes the transmission lead screw to drive the wire brush and follows and move forward in the in-process that uses to weld, thereby utilizes the wire brush to go up the welding slag that produces in the welding process and clear up automatically, and the welding slag falls into the collecting box inside through the sediment mouth, makes carrying the thing board vibrations at the in-process that falls the sediment and shakes the spring with extrusion piece cooperation, accelerates the sediment speed.

Description

Welding machine capable of synchronously cleaning welding slag

Technical Field

The utility model relates to the technical field of welding machines, in particular to a welding machine capable of synchronously cleaning welding slag.

Background

The welder is an industrial machine for welding products, which can be divided into a plastic welder and a metal welder, and has main skills of ultrasonic, plasma, electric heating and the like.

In the prior art, chinese patent with the authority of CN215316595U discloses an automatic welding machine, which comprises an outer shell, wherein casters are fixedly arranged on the lower surface of the outer shell, heat dissipation holes are formed in the right surface of the outer shell, a bracket is fixedly arranged at the upper end of the outer shell, a welding assembly is fixedly arranged in the middle of the bracket, and a fixing table is fixedly arranged in the middle of the upper surface of the outer shell; according to the utility model, the degree of automation of the welding machine is greatly increased through the arranged X-axis upper and lower air cylinders, Y-axis upper and lower air cylinders, Z-axis upper and lower air cylinders and the welding assembly thereof, the production efficiency can be greatly improved, the production cost of enterprises is reduced, and the additionally arranged eye-protection protective cover is used for welding the welding parts in the eye-protection protective cover, so that the safety is high, the damage to production personnel during workpiece welding can be reduced, the arranged welding assembly is more in free angle for welding, the workpieces can be welded in multiple directions, and the use … … of the production personnel is greatly facilitated

The device utilizes the welding component to weld the workpiece when using, but in the welding process, because the surface of the workpiece is difficult to be infected with impurities such as metal scraps and dust in the surrounding environment (because the scraps and dust fly away by wind power in the surrounding environment), the impurities can generate certain welding slag in the welding process, and the welding slag can not be conveniently cleaned on the surface of the workpiece.

Disclosure of Invention

The utility model aims to provide a welding machine capable of synchronously cleaning welding slag, so as to solve the problem that the welding slag generated by welding is inconvenient to clean in the background art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a welding machine that can clear up welding slag in step, includes the support base that utilizes the stabilizer blade level to place subaerial, support base left side surface upper end has control panel, just support intermediate position level directly over the base and be provided with the year thing board, still include:

the slag dropping net is fixedly arranged in the middle of the carrying plate, is of a mesh structure with the diameter of 1.5cm, two welding materials which are in butt joint with each other are placed behind the surface of the slag dropping net, and the slag dropping net corresponds to a slag discharging hole formed in the upper surface of the supporting base up and down;

the support rods are longitudinally and fixedly arranged at four corners of the upper surface of the support base, and a transversely arranged fixed top plate is fixedly arranged at the top ends of the support rods;

the top end of the welding robot is rotatably arranged in the middle position of the lower surface of the fixed top plate, the welding robot is of a mechanical arm structure with three-axis degrees of freedom, and a laser welding head is arranged at the bottom end of the welding robot;

the steel wire brushes are transversely arranged above the carrying plate, are arranged in a densely arranged steel wire structure, and have a length larger than the whole width of the carrying plate;

the collecting box is arranged at the upper end inside the supporting base and is in a drawer-shaped structure without a cover, and the collecting box and the supporting base form a front-back sliding structure.

Preferably, the outside fixed mounting of bracing piece lower extreme has the negative pressure head of built-in air pump, just fixed roof lower surface left and right sides fixed mounting has the waste gas case, and the waste gas case pass through with it runs through the coupling hose of installation with constitute communication structure between the negative pressure head, utilize the negative pressure head with the waste gas that the welding produced inhale in the waste gas case through coupling hose, avoid directly discharging the polluted environment.

Preferably, the left side of the steel wire brush is fixedly provided with a sliding sleeve with an internal thread structure, the lower surface of the steel wire brush is attached to the upper surface of the welding material, an elastic structure is formed between the vibration spring fixedly arranged below the carrying plate and the supporting base, and the slag generated on the welding material is automatically cleaned by utilizing the movement of the steel wire brush.

Preferably, the sliding sleeve drives the steel wire brush to form a front-back sliding structure with the carrying plate through a transmission screw rod rotatably arranged with the carrying plate, and the sliding sleeve which penetrates through the threaded connection outside the transmission screw rod is used for driving the steel wire brush to move back and forth by rotation of the transmission screw rod.

Preferably, the lower surfaces of the left side and the right side of the carrying plate are provided with inclined structures, the left side and the right side of the carrying plate are provided with surface inclined extrusion blocks matched with the carrying plate in an attached mode, and the carrying plate can be extruded and supported by the aid of the inclined structures of the extrusion blocks.

Preferably, the lower end of the extrusion block is fixedly provided with a limit sliding block inserted into the support base, a left-right sliding structure is formed between the limit sliding block and the upper surface of the support base, and the extrusion block is placed with position offset by using the limit sliding block below the extrusion block in the moving process.

Preferably, the extrusion piece side laminating is provided with the promotion cam, just constitute revolution mechanic between promotion cam and the support base, utilize the rotation of promotion cam to extrude the extrusion piece.

Compared with the prior art, the utility model has the beneficial effects that: this welding machine that can clear up welding slag in step adopts novel structural design for the device utilizes the transmission lead screw to drive the wire brush and follows and move forward in the in-process that carries out the welding, thereby utilizes the wire brush to go up the welding slag that produces in the welding process and clear up automatically on the welding material, and the welding slag falls into the collecting box inside through the sediment mouth, makes carrying the thing board vibrations at the in-process that falls the sediment and shakes the spring with extrusion piece cooperation for the sediment speed, its concrete content is as follows:

1. the cooperation between wire brush, sliding sleeve, transmission lead screw and the sediment net that falls is used, is utilizing the dare to connect the robot to weld the welding material the in-process transmission lead screw rotation, utilizes transmission lead screw to drive its outside sliding sleeve and removes for sliding sleeve drives the wire brush and follows welding robot and move forward, thereby promotes the welding slag that the welding produced forward, thereby reaches the purpose of automatic clearance welding slag.

2. The cooperation between extrusion piece, promotion cam and the vibrations spring is used, utilizes the motor to drive the promotion cam and rotates to utilize to promote the cam and extrude the extrusion piece, make the slope structure of extrusion piece extrude the slope structure of carrying the thing board, later cooperate damping spring's elastic action to make the thing board drive the sediment net vibrations that falls, accelerate the speed that the welding slag got rid of.

Drawings

FIG. 1 is a schematic elevational view of the present utility model;

FIG. 2 is a schematic view of a partial front cross-sectional structure of a support base of the present utility model;

FIG. 3 is a schematic top view of the carrier plate according to the present utility model;

FIG. 4 is an enlarged schematic view of the structure of FIG. 2A according to the present utility model;

fig. 5 is a schematic top view of the push cam of the present utility model.

In the figure: 1. a support base; 2. a control panel; 3. a carrying plate; 4. a slag dropping net; 5. welding materials; 6. a support rod; 7. fixing the top plate; 8. a welding robot; 9. a wire brush; 10. a collection box; 11. a negative pressure head; 12. an exhaust gas tank; 13. a connecting hose; 14. a sliding sleeve; 15. a transmission screw rod; 16. a slag discharge port; 17. a vibration spring; 18. extruding a block; 19. a limit sliding block; 20. pushing the cam.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-5, the present utility model provides a technical solution: the utility model provides a welding machine that can clear up welding slag in step, includes to utilize stabilizer blade level to place at subaerial support base 1, support 1 left side surface upper end fixed mounting has control panel 2, and support 1 directly over intermediate position level be provided with the year thing board 3, still includes: the slag dropping net 4 is fixedly arranged in the middle of the carrying plate 3, the slag dropping net 4 is of a mesh structure with the diameter of 1.5cm, two welding materials 5 which are mutually butted are placed behind the upper surface of the slag dropping net 4, and the slag dropping net 4 corresponds to a slag discharging port 16 arranged on the upper surface of the supporting base 1 from top to bottom; the support rods 6 are longitudinally and fixedly arranged at four corners of the upper surface of the support base 1, and a transversely arranged fixed top plate 7 is fixedly arranged at the top ends of the support rods 6; the top end of the welding robot 8 is rotatably arranged in the middle of the lower surface of the fixed top plate 7, the welding robot 8 is arranged into a mechanical arm structure with three-axis degrees of freedom, and a laser welding head is arranged at the bottom end of the welding robot 8; the steel wire brushes 9 are transversely arranged above the carrying plate 3, the steel wire brushes 9 are of densely arranged steel wire structures, and the lengths of the steel wire brushes 9 are larger than the whole width of the carrying plate 3; the collecting box 10 is arranged at the upper end inside the supporting base 1, the collecting box 10 is of a drawer-shaped structure without a cover, and the collecting box 10 and the supporting base 1 form a front-back sliding structure.

The outer part of the lower end of the supporting rod 6 is fixedly provided with a negative pressure head 11 with an air pump, the left side and the right side of the lower surface of the fixed top plate 7 are fixedly provided with an exhaust gas box 12, the exhaust gas box 12 and the negative pressure head 11 form a communication structure through a connecting hose 13 which is arranged in a penetrating manner with the exhaust gas box 12, the left side of the steel wire brush 9 is fixedly provided with a sliding sleeve 14 with an internal thread structure, the lower surface of the steel wire brush 9 is attached to the upper surface of the welding material 5, an elastic structure is formed between the carrier plate 3 and the supporting base 1 through a vibrating spring 17 which is fixedly arranged below, and the sliding sleeve 14 drives the steel wire brush 9 to form a front-back sliding structure with the carrier plate 3 through a transmission screw 15 which is rotatably arranged with the carrier plate 3;

when the device is used, firstly, the welding material 5 is placed at the rear end above the slag dropping net 4, then, the welding robot 8 of the device is started by the control panel 2, the welding material 5 is welded by the welding robot 8, waste gas generated by welding is sucked into the waste gas box 12 through the connecting hose 13 to be stored in the welding process by the negative pressure head 11, the motor drives the transmission screw 15 to rotate, the sliding sleeve 14 which penetrates through the threaded connection outside the transmission screw 15 drives the steel wire brush 9 to synchronously move forward along with the welding robot 8, so that welding slag generated on the welding material 5 is pushed forward to be cleaned, and finally, the welding slag passes through the slag dropping net 4 and enters the collecting box 10 through the slag discharging port 16 to be collected.

The lower surfaces of the left side and the right side of the carrying plate 3 are provided with inclined structures, the left side and the right side of the carrying plate 3 are provided with inclined surface extrusion blocks 18 matched with the inclined surface extrusion blocks, the lower ends of the extrusion blocks 18 are fixedly provided with limit sliding blocks 19 inserted into the supporting base 1, a left-right sliding structure is formed between the limit sliding blocks 19 and the upper surface of the supporting base 1, the side surfaces of the extrusion blocks 18 are provided with pushing cams 20 in an attached mode, and a rotating structure is formed between the pushing cams 20 and the supporting base 1;

after welding is completed and the welding material 5 is taken down, the motor is used for driving the pushing cam 20 to rotate, the pushing cam 20 is used for pushing the extrusion block 18, at the moment, the limiting slide block 19 below the extrusion block 18 slides above the supporting base 1, the object carrying plate 3 is extruded by the inclined structure above the extrusion block 18, the object carrying plate 3 drives the slag falling net 4 to move upwards, and then when the welding material is separated from extrusion, the slag falling net 4 is made to reciprocate up and down under the elastic action of the vibration spring 17, and residual welding slag on the upper surface of the slag falling net 4 is vibrated.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a welding machine that can clear up welding slag in step, includes and utilizes stabilizer blade level to place subaerial support base (1), support base (1) left side surface upper end fixed mounting has control panel (2), just support intermediate position level directly over base (1) and be provided with year thing board (3), its characterized in that still includes:

the slag dropping net (4) is fixedly arranged in the middle of the carrying plate (3), the slag dropping net (4) is of a mesh structure with the diameter of 1.5cm, two welding materials (5) which are in butt joint with each other are placed behind the upper surface of the slag dropping net (4), and the slag dropping net (4) corresponds to a slag discharging opening (16) formed in the upper surface of the supporting base (1) up and down;

the support rods (6) are longitudinally and fixedly arranged at four corners of the upper surface of the support base (1), and fixed top plates (7) which are transversely arranged are fixedly arranged at the top ends of the support rods (6);

the top end of the welding robot (8) is rotatably arranged in the middle of the lower surface of the fixed top plate (7), the welding robot (8) is arranged into a mechanical arm structure with three-axis degrees of freedom, and a laser welding head is arranged at the bottom end of the welding robot (8);

the steel wire brushes (9) are transversely arranged above the carrying plate (3), the steel wire brushes (9) are of densely arranged steel wire structures, and the length of each steel wire brush (9) is larger than the whole width of the carrying plate (3);

the collecting box (10) is arranged at the upper end inside the supporting base (1), the collecting box (10) is of a drawer-shaped structure without a cover, and the collecting box (10) and the supporting base (1) form a front-back sliding structure.

2. A welding machine capable of synchronously cleaning welding slag as claimed in claim 1, wherein: the negative pressure head (11) with an internal air pump is fixedly arranged outside the lower end of the supporting rod (6), the left side and the right side of the lower surface of the fixed top plate (7) are fixedly provided with the exhaust gas box (12), and the exhaust gas box (12) and the negative pressure head (11) form a communication structure through a connecting hose (13) which is installed in a penetrating manner.

3. A welding machine capable of synchronously cleaning welding slag as claimed in claim 1, wherein: the left side of the steel wire brush (9) is fixedly provided with a sliding sleeve (14) with an internal thread structure, the lower surface of the steel wire brush (9) is attached to the upper surface of the welding material (5), and an elastic structure is formed between the object carrying plate (3) and the supporting base (1) through a vibration spring (17) fixedly arranged below.

4. A welding machine for synchronously cleaning welding slag as defined in claim 3, wherein: the sliding sleeve (14) drives the steel wire brush (9) to form a front-back sliding structure with the carrying plate (3) through a transmission screw rod (15) rotatably arranged with the carrying plate (3).

5. A welding machine for synchronously cleaning welding slag as defined in claim 4 wherein: the lower surfaces of the left side and the right side of the carrying plate (3) are of inclined structures, and the left side and the right side of the carrying plate (3) are provided with surface inclined extrusion blocks (18) matched with the carrying plate in an attached mode.

6. A welding machine for synchronously cleaning welding slag as defined in claim 5 wherein: and a limit sliding block (19) inserted into the support base (1) is fixedly arranged at the lower end of the extrusion block (18), and a left-right sliding structure is formed between the limit sliding block (19) and the upper surface of the support base (1).

7. A welding machine for synchronously cleaning welding slag as defined in claim 6 wherein: the side face of the extrusion block (18) is provided with a pushing cam (20) in an attached mode, and a rotating structure is formed between the pushing cam (20) and the supporting base (1).