CN219211267U - Automatic stamping device of water heater bucket holds in palm - Google Patents

Abstract

The utility model discloses an automatic stamping device for a water heater barrel holder, which comprises a feeding mechanism, a punch press, a stamping die, a finished product collecting mechanism, a waste collecting mechanism and a master control box, wherein the stamping die comprises an upper barrel holder die and a lower barrel holder die, the feeding mechanism is arranged at the left side of a feeding end of the punch press, the finished product collecting mechanism comprises a material bearing table, a mechanical grabbing arm and a sensor, and the waste collecting mechanism comprises a waste box and a waste conveying belt.

Description

Automatic stamping device of water heater bucket holds in palm

Technical Field

The utility model relates to the technical field of stamping dies, in particular to an automatic stamping device for a water heater barrel holder.

Background

Solar water heaters are becoming more and more socially accepted. The advantage of utilizing the heat energy of sunlight to obtain hot water is far compared with that of an electric water heater and a gas water heater. The solar water heater has the advantages that: 1. the operation is zero-cost, and in the use process, the solar energy can be used for heating without valuable energy consumption such as electricity, gas and the like, so that the zero-use cost is realized; 2. the operation of the whole solar water heater is pollution-free, and only one process of collecting heat and then converting the heat is carried out. The solar water heater is popularized and popularized by the advantages.

The current solar water heater generally comprises a water tank, a vacuum tube heating device, a barrel support and a bracket, wherein the barrel support is arranged on the bracket to support the water tank, a cross rod of the bracket, an inclined rod and a vertical rod are connected with a barrel support side plate to play a supporting role, the barrel support is essential in a solar water heater component, punching equipment is generally used for punching forming the barrel support, and the punching equipment is used for punching forming:

(1) When the existing stamping equipment performs stamping operation, after conveying, stamping and taking out the workpieces are performed in sequence, the next workpiece can be stamped, the stamping speed of the workpiece is slower, the efficiency is lower, and the single workpiece stamping is easy to cause waste of strip raw materials and is not beneficial to mass production of the workpiece due to the fact that the structure of the barrel holder is close to an L-shaped structure.

(2) When the existing stamping equipment performs stamping operation, the workpiece is manually taken, so that the workpiece is inconvenient to take and put, a large amount of time is delayed, the stamping efficiency of the workpiece is affected, and certain potential safety hazard exists.

Disclosure of Invention

In order to solve the problems, the utility model provides the automatic stamping device for the water heater barrel support, which has high stamping efficiency and small potential safety hazard.

In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides an automatic stamping device of water heater bucket holds in palm, includes feeding mechanism, punch press, stamping die, finished product collection mechanism, waste collection mechanism and total control box, both ends are feed end and discharge end respectively around the punch press, total control box sets up in punch press one side, and each electrical component of punch press passes through the wire and is connected with total control box.

The stamping die comprises a barrel support upper die and a barrel support lower die, the barrel support lower die is arranged on a workbench of a punch press and located below a sliding block punch of the punch press, the barrel support lower die comprises a lower die plate and a pressing plate, the lower die plate is a rectangular plate, the bottom surface of the lower die plate is arranged on a lower die bottom plate through a vertical lower die supporting plate, the lower die bottom plate is located on the top surface of the workbench, the pressing plate is arranged on the top surface of the lower die plate and is connected with the lower die plate through an elastic element in a supporting mode, two groups of female dies are arranged on the top surface of the pressing plate, guide sleeves are arranged on the lower die plates on the left side and the right side of the pressing plate, the number of the guide sleeves is four, and the two guide sleeves are a group and are fixed on the lower die plate.

The top surface of the barrel support upper die is connected with the sliding block punch head, the barrel support upper die comprises an upper die plate and a punching cutting head, the upper die plate is a rectangular plate and is opposite to the lower die plate, an upper die fixing plate is installed on the bottom surface of the upper die plate, the punching cutting head matched with the female die is installed on the bottom surface of the upper die fixing plate, guide posts matched with the guide sleeve on the lower die plate are installed on the upper die plate, and the guide posts are just located in the guide sleeve in the punching process.

The finished product collection mechanism comprises a material bearing table, a mechanical grabbing arm and a sensor, wherein the material bearing table is arranged on one side of a barrel support lower die, the sensor is arranged on the end face of the lower die plate in the same direction as the installation position of the material bearing table and is connected with a total control box through a wire, the mechanical grabbing arm is arranged on the right side of the material bearing table and comprises a manipulator, a sucker, an installation seat and a controller, the controller is arranged on the installation seat and is electrically connected with the total control box, the bottom end of the connection manipulator is arranged on the top surface of the installation seat, an electrical part in the manipulator is connected with the controller, and the sucker is arranged at the telescopic end of the manipulator.

The waste collection mechanism comprises a waste bin and a waste conveying belt, the waste bin is arranged at the discharge end of the punching machine, the waste conveying belt is arranged at the discharge end of the workbench of the punching machine and is connected with the discharge end of the punching machine, a rotating motor is arranged in the waste conveying belt and is connected with the main control box through a wire, and the discharge end of the waste conveying belt is located above the waste bin.

Preferably, the two sets of female dies have the same structure, wherein the first die is positioned at the feeding end, the first die rotates 180 degrees by taking the center of the pressing plate as the center of a circle to form the second die, and the circular distance between the two sets of dies can arrange the upper half parts of the two workpieces.

Preferably, the feeding mechanism is arranged at the left side of the feeding end of the punching machine and comprises a supporting seat, an automatic feeder and a feeding control box, wherein the feeding control box is arranged at one side of the supporting seat and is connected with the main control box through a wire, the automatic feeder is arranged on the top surface of the supporting seat and is fixed with the supporting seat, a leveling roller group and a material-carrying limiting rod group are respectively arranged at the feeding port of the automatic feeder, the discharging port of the automatic feeder is opposite to the feeding end of the workbench, and a rotating motor in the automatic feeder is connected with the feeding control box through the wire.

In order to reduce misoperation and material loss, the number of the sensors is two, and the sensors are equidistantly arranged on the front end face of the lower die plate and connected with the control box through wires.

The beneficial effects are that: (1) when the barrel support punching is carried out, the belt materials are automatically fed into the punching machine forward after being leveled by the feeding mechanism for punching and cutting, the punched finished products are collected and placed by the finished product collecting mechanism, the waste materials are collected and recovered by the waste material collecting mechanism, the control information and the operation flow of each electric component in the punching process are controlled by the main control box, the work pieces can be continuously punched, the punching speed of the work pieces is effectively improved, and the production efficiency is improved.

(2) The mechanical grabbing arm is used for grabbing finished workpieces, so that the workpieces do not need to be manually fetched, the labor cost is greatly reduced, and the potential safety hazard is also reduced.

(3) Set up two sets of die on the pressure flitch to set up the punching press cutting head of adaptation at the bucket holds in the palm the cope match-plate pattern, once punching press cuts and can produce two work pieces, and during punching press again, automatic feeding mechanism is the conveyer belt material forward, makes last punching press produce the clout between the nib and is located the die top, and during punching press again, the finished product is from clout stamping forming, and the remaining clout after the strip punching press is few, has not only effectively reduced the waste of strip, has still improved stamping efficiency.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model.

Fig. 2 is a schematic structural view of a feeding mechanism in the present utility model.

Fig. 3 is a schematic structural view of a mechanical gripper arm according to the present utility model.

Fig. 4 is a schematic structural view of a barrel holder lower die according to the present utility model.

Fig. 5 is an enlarged schematic view of the structure at a in fig. 1.

Fig. 6 is a drawing showing the stamping of the barrel head according to the present utility model.

In the figure: 1. punching machine; 2. a master control box; 3. barrel support upper die; 4. a barrel support lower die; 5. a lower template; 6. a pressing plate; 7. a lower die bottom plate; 8. a lower die supporting plate; 9. an elastic element; 10. a female die; 11. guide sleeve; 12. a slider punch; 13. an upper template; 14. a work table; 15. an upper die fixing plate; 16. a guide post; 17. a support base; 18. an automatic feeder; 19. a feeding control box; 20. a leveling roller set; 21. a material bearing table; 22. a mechanical gripper arm; 23. a sensor; 24. a manipulator; 25. a suction cup; 26. a mounting base; 27. a controller; 28. a waste bin; 29. waste material conveying belt, 30, belt material; 31. and (5) obtaining a finished workpiece.

Detailed Description

The utility model will be further described with reference to the drawings and examples.

Wherein like parts are designated by like reference numerals. It should be noted that the words "front", "back", "left", "right", "up" and "down" used in the following description refer to directions in the drawings, the words "inner" and "outer" refer to directions toward or away from a geometric center of a specific component, respectively, and the drawings are in very simplified form, and non-precise ratios are used only for convenience and clarity in assisting in explaining the embodiments of the present utility model.

Example 1

As shown in fig. 1, 3, 4, 5 and 6, an automatic stamping device for a water heater barrel holder is arranged in a solar barrel holder stamping workshop and is used for carrying out stamping forming work of the solar barrel holder and specifically comprises a feeding mechanism, a punch press 1, a stamping die, a finished product collecting mechanism, a waste collecting mechanism and a total control box 2.

Referring to fig. 1, the left and right ends of the punch 1 are a feeding end and a discharging end respectively, a main control box 2 is arranged at one side of the punch 1, a programmable control system is arranged in the control box to receive signals and transmission instructions, and each electric component of the punch 1 is connected with the main control box 2 through a wire, and the start, stop and action frequency are controlled by the main control box 2.

Referring to fig. 1 and 4, the stamping die comprises a barrel support upper die 3 and a barrel support lower die 4, as can be seen from fig. 1, the barrel support lower die 4 is mounted on a workbench 14 at the feeding end of the stamping machine 1 and is positioned below a slide block punch 12 of the stamping machine 1, a T-shaped groove is formed in the workbench 14, the barrel support lower die 4 comprises a lower die plate 5 and a pressing plate 6, the lower die plate 5 is a rectangular plate, the bottom surface of the lower die plate 5 is fixedly connected with the T-shaped groove of the workbench 14 through bolts, the pressing plate 6 is arranged on the top surface of the lower die plate 5 and is connected with the lower die plate 5 through an elastic element 9, after stamping is finished, the elastic element upwards springs the pressing plate 6 to avoid clamping of the pressing plate 6, the technological route is blocked, and two groups of dies 10 are arranged on the top surface of the pressing plate 6.

Referring to fig. 4 and 6, the shape structure of the female die 10 is the shape structure of a barrel support of a solar water heater, the structures of the two groups of female dies 10 are the same, wherein a first die is positioned at a feeding end, the first die rotates 180 degrees around the center of the pressing plate 6 as a circle center to form a second die position, and the circular distance between the two groups of dies can be used for arranging the upper half parts of two workpieces; the lower templates 5 on the front side and the rear side of the material pressing plate 6 are provided with four guide sleeves 11, and two guide sleeves 11 are used as a group and fixed on the lower templates 5.

Referring to fig. 1 and 5 specifically, the top surface of the barrel support upper die 3 is connected with a slide block punch 12 of the punch 1, the barrel support upper die 3 comprises an upper die plate 13 and punching cutting heads, the upper die plate 13 is a rectangular plate, the slide block punch 12 drives the upper die plate 13 to do linear reciprocating motion to punch and is opposite to the lower die plate 5, an upper die fixing plate 15 is installed on the bottom surface of the upper die plate 13, the punching cutting heads matched with a punching groove of the female die 10 are installed on the bottom surface of the upper die fixing plate 15, the punching cutting heads and the punching cutting heads are matched with each other to perform a barrel support punching process, guide columns 16 matched with guide sleeves 11 on the lower die plate 5 are installed on the upper die plate 13 on the front side and the rear side of the upper die fixing plate 15, and each guide column 16 is just located in the guide sleeve 11 in the punching process to guide the upper die and the lower die to be matched with each other in the correct position.

Referring to fig. 1, the feeding mechanism is disposed at the left side of the feeding end of the punch press 1, the finished product collecting mechanism comprises a material bearing table 21, a mechanical grabbing arm 22 and a sensor 23, as can be seen from fig. 5, the sensor 23 is mounted on the front end face of the lower die plate 5 and is connected with a total control box through a wire, the actions of taking the finished product workpieces 31 by the mechanical grabbing arm 22 are captured, in order to reduce operation errors, the number of the sensors 23 is two, the sensors are equidistantly mounted on the front end face of the lower die plate 5 and are connected with the control box through the wire, the material bearing table 21 is disposed at the front end of the barrel support lower die 4, the finished product workpieces 31 are placed, the mechanical grabbing arm 22 is disposed at the right side of the material bearing table 21, specifically referring to fig. 3, the mechanical grabbing arm 22 comprises a manipulator 24, a sucker 25, a mounting seat 26 and a controller 27, the controller 27 is mounted on the mounting seat 26 and is connected with the total control box 2 through the wire, information is transmitted into the total control box 2, the instructions sent by the total control box 2 are received and executed, the bottom end of the manipulator 24 is mounted on the top face of the mounting seat 26, the manipulator 24 is mounted on the controller 24, the controller 27 is connected with the controller 27, and the controller 27 is connected with the sucker 27 to the controller 27, and the finished product workpieces 31 are sucked by the controller 24, and the controller is mounted on the controller 24.

Referring to fig. 1, the waste collection mechanism comprises a waste bin 28 and a waste conveying belt 29, wherein the waste bin 28 is arranged on the right side of the discharge end of the punch press 1, generated waste is collected, a rotary motor is arranged in the waste conveying belt 29 and is driven by a rotary motor, the rotary motor is connected with a control box through a wire, the discharge end of the waste conveying belt 29 is positioned above the waste bin 28, the feed end is positioned on the right side of the barrel support lower die 4, coamings are further arranged on two sides of the waste conveying belt 29, and the waste is prevented from falling from two sides of the conveying belt.

Example 2

As shown in fig. 1-6, the specific structure and embodiment are as in example 1, except that: referring to fig. 2, the feeding mechanism comprises a supporting seat 17, an automatic feeder 18 and a feeding control box 19, wherein the feeding control box 19 is arranged on one side of the supporting seat 17 and is connected with the main control box 2 through a wire, the feeding control box 19 is arranged on the top surface of the supporting seat 17 and is fixed with the supporting seat, a belt material 30 limiting rod group is arranged in the automatic feeder (18), the belt material 30 is limited to prevent deviation, a leveling roller group 20 is arranged at the feeding port of the automatic feeder 18, the discharging port of the leveling roller group is opposite to the feeding end of the base of the punch press 1, a rotating motor in the automatic feeder 18 is connected with the feeding control box 19 through a wire, the feeding control box 19 controls the starting and the revolution of the rotating motor, and information is transmitted to the main control box 2.

When the automatic feeding device works, a strip 30 passes through the leveling roller group 20 and is placed into the automatic feeding machine 18, the feeding control box controls the automatic feeding machine 18 to feed, information is transmitted into the total control box 2, when the rotating speed in the automatic feeding machine 18 reaches a preset value, the strip 30 stops feeding when reaching a gap between the barrel support upper die 3 and the barrel support lower die 4, the feeding control box 19 transmits the information into the total control box 2 in real time, the total control box 2 controls the sliding block punch 12 of the punch press 1 to press downwards, and accordingly the punching cutting head is driven to punch downwards to match with the female die 10 of the pressing plate 6 to complete the barrel support punching procedure.

After the one-time stamping is finished, two finished workpieces 31 are produced, see specifically fig. 6, then, the slider punch 12 is reset, the total control box 2 transmits information to the controller 27 of the mechanical grabbing arm 22, the inner control manipulator 24 and the sucker 25 are controlled to grab the finished workpieces 31 on the material bearing table 21 for placement, during the period, the two sensors 23 monitor the actions of the manipulator 24 in real time and transmit the information to the total control box 2 through the controller 27, the total control box 2 gives out instructions to the feeding control box 19, the feeding control box 19 controls the motor in the automatic feeder 18 to rotate for feeding, the remainder between the die holes generated by the last stamping is located above the female die, during the re-stamping, the finished products are stamped and formed from the remainder, and the waste is sent into the waste frame through the waste conveying belt 29 for collection.

Once the die is punched, the strip 30 is moved once at intervals according to a preset program until the punching is completed.

Claims (4)

1. The utility model provides an automatic stamping device of water heater bucket holds in palm, includes feeding mechanism, punch press (1), stamping die, finished product collection mechanism, garbage collection mechanism and total control box (2), its characterized in that: the front end and the rear end of the punch press (1) are respectively a feeding end and a discharging end, the total control box (2) is arranged on one side of the punch press (1), and all electric components of the punch press (1) are connected with the total control box (2) through wires;

the stamping die comprises a barrel support upper die (3) and a barrel support lower die (4), the barrel support lower die (4) is arranged on a workbench (14) of a punch press (1) and is positioned below a sliding block punch (12), the barrel support lower die (4) comprises a lower die plate (5) and a pressing plate (6), the lower die plate (5) is a rectangular plate, the bottom surface of the lower die plate (5) is arranged on a lower die bottom plate (7) through a vertical lower die supporting plate (8), the lower die bottom plate (7) is positioned on the top surface of the workbench (14), the pressing plate (6) is arranged on the top surface of the lower die plate (5) and is in supporting connection with the lower die plate (5) through an elastic element (9), two groups of female dies (10) are arranged on the top surface of the pressing plate (6), guide sleeves (11) are arranged on the lower die plates (5) on the left side and the right side of the pressing plate, the number of the guide sleeves (11) is four, and the guide sleeves (11) are two groups and are fixed on the lower die plate (5).

The top surface of the barrel support upper die (3) is connected with the sliding block punch (12), the barrel support upper die (3) comprises an upper die plate (13) and a punching cutting head, the upper die plate (13) is a rectangular plate and is opposite to the lower die plate (5), an upper die fixing plate (15) is arranged on the bottom surface of the upper die plate (13), the punching cutting head matched with the female die (10) is arranged on the bottom surface of the upper die fixing plate (15), guide columns (16) matched with the guide sleeve (11) on the lower die plate (5) are arranged on the upper die plate (13), and the guide columns (16) are just positioned in the guide sleeve (11) in the punching process;

the finished product collection mechanism comprises a material bearing table (21), a mechanical grabbing arm (22) and a sensor (23), wherein the material bearing table (21) is arranged on one side of a barrel support lower die (4), the sensor (23) is arranged on the end face of the lower die plate (5) in the same direction as the installation position of the material bearing table (21) and is electrically connected with a main control box (2), the mechanical grabbing arm (22) is arranged on the right side of the material bearing table (21), the mechanical grabbing arm (22) comprises a mechanical arm (24), a sucker (25), an installation seat (26) and a controller (27), the controller (27) is arranged on the installation seat (26) and is connected with the main control box (2) through a wire, the bottom end of the connecting mechanical arm (24) is arranged on the top surface of the installation seat (26), an electrical part in the mechanical arm (24) is connected with the controller (27), and the sucker (25) is arranged at the telescopic end of the mechanical arm (24);

the waste collection mechanism comprises a waste bin (28) and a waste conveying belt (29), the waste bin (28) is arranged at the discharge end of the punch press (1), the waste conveying belt (29) is arranged at the discharge end of the workbench (14) of the punch press (1), the waste conveying belt (29) is driven by a rotating motor, the rotating motor is connected with the main control box (2) through a wire, and the discharge end of the waste conveying belt (29) is located above the waste bin (28).

2. The automatic stamping device for a water heater cartridge of claim 1, wherein: the two groups of female dies (10) have the same structure, wherein the first die is positioned at the feeding end, the first die rotates 180 degrees by taking the center of the pressing plate (6) as the center of a circle to form the second die, and the circular distance between the two groups of dies can arrange the upper half parts of two workpieces.

3. An automatic stamping device for a water heater cartridge according to claim 1 or 2, wherein: feeding mechanism sets up the feed end at punch press (1), and feeding mechanism includes supporting seat (17), autoloader (18) and pay-off control box (19), pay-off control box (19) set up in supporting seat (17) one side, and are connected with total control box (2) through the wire, and autoloader (18) set up at supporting seat (17) top surface and rather than fixed, and leveling roller group (20) and area material gag lever post group are installed respectively to autoloader (18) feed port, and its discharge gate is relative with the feed end of workstation (14), and rotating electrical machines in autoloader (18) are connected with pay-off control box (19) through the wire.

4. An automatic stamping device for a water heater cartridge according to claim 1 or 2, wherein: the number of the sensors (23) is two, and the sensors are equidistantly arranged on the front end face of the lower die plate (5) and connected with the control box through wires.

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