CN219188884U - Oil removal detection equipment for pipe fitting - Google Patents

Abstract

The utility model provides oil removal detection equipment for a pipe fitting, which comprises a chamfering component, an oil removal component and a detection component which are sequentially arranged, wherein the oil removal component comprises a first clamping die, a first blowing plate arranged on one side of the first clamping die and a first oil absorption ventilation pipe communicated with one side of the first blowing plate, a first blowing inlet is formed in one side, close to the first clamping die, of the first blowing plate, and when the pipe fitting is clamped at the first clamping die, the pipe fitting enters the first blowing plate from the first blowing inlet.

Description

Oil removal detection equipment for pipe fitting

Technical Field

The utility model relates to the field of pipe fitting processing equipment, in particular to oil removal detection equipment for a pipe fitting.

Background

In the present pipe fitting course of working, when processing to the both ends of pipe fitting, current processing equipment, production line are mostly to the integration of pipe fitting single-end processing step, and the commonality is not strong, need carry out many times material changes in the course of working, and the manual work participates in more, and then leads to there is more uncertainties, influences the final uniformity of product, and the present product is usually by the manual work detection processing completion degree when processing simultaneously, and the reliability is not high and extravagant manpower.

Disclosure of Invention

The object of the present utility model is to provide a degreasing detection apparatus for a pipe fitting that solves the above-mentioned problems.

In order to solve the technical problems, the utility model provides oil removal detection equipment for a pipe fitting, which comprises a chamfering component, an oil removal component and a detection component which are sequentially arranged, wherein the oil removal component comprises a first clamping die which is movably arranged, a first blowing plate which is arranged on one side of the first clamping die, and a first oil absorption ventilation pipe which is communicated with one side of the first blowing plate, wherein a first blowing inlet is formed in one side of the first blowing plate, which is close to the first clamping die, and when the pipe fitting is clamped at the first clamping die, the pipe fitting enters the first blowing plate from the first blowing inlet.

Further, the detection component comprises a second clamping die which is movably arranged, and a detector which is rotatably arranged on one side of the second clamping die, wherein the detector is arranged in the detection box, and when the pipe fitting is clamped at the second clamping die, the detector rotates along the periphery of the pipe fitting for detection.

Further, the detection part further comprises a second air blowing plate arranged on one side of the second clamping die and a second oil suction ventilation pipe communicated with one side of the second air blowing plate, a second air blowing inlet is formed in one side, close to the second clamping die, of the second air blowing plate, and when the pipe fitting is clamped at the second clamping die, the pipe fitting enters the second air blowing plate from the second air blowing inlet.

Further, the chamfer part comprises a third clamping die which is movably arranged, and a chamfer cutter which is rotatably arranged on one side of the third clamping die, wherein a protective cover is arranged on the periphery of the chamfer cutter, a chamfer inlet is formed in one side, close to the third clamping die, of the protective cover, and a negative pressure chip suction port is communicated with one side, far away from the third clamping die, of the protective cover.

Further, chamfer part, deoiling part and detection part all include to hold in the palm the material support, and the one end that the processing position was kept away from to the pipe fitting is arranged in to hold in the palm on the material support.

The utility model has the beneficial effects that:

1. when chamfering is carried out on the end part of the pipe, the chamfering component is synchronously matched with the protective cover and the negative pressure chip suction port, so that scraps generated during chamfering are sucked away in a concentrated manner, and the scrap cleaning effect is improved;

2. the oil removing component, the blowing plate in the detecting component and the oil suction ventilation pipe are matched to remove the oil stain remained on the pipe fitting, so that the detecting accuracy and the cleaning of the final product are improved;

3. the detector for rotation detection can effectively detect the processing completion degree of the product, and the reliability of the product production is improved.

Drawings

Fig. 1 is a schematic view of the overall apparatus of the present utility model.

Fig. 2 is a schematic view of a chamfer component of the present utility model.

Fig. 3 is a schematic view of the degreasing member of the present utility model.

Fig. 4 is a schematic view of a detection component of the present utility model.

Fig. 5 is a schematic view of the turn-around member of the present utility model.

Figure 6 is a schematic view of a tube end processing component of the present utility model.

Figure 7 is an internal schematic view of the pipe end processing component of the present utility model.

Reference numerals: 1. a work table; 2. oil removal detection equipment; 21. a first clamping die; 22. a first air blowing plate; 23. a first oil suction ventilation pipe; 24. a first blow air inlet; 25. a second clamping die; 26. a detection box; 27. a second air blowing plate; 28. a second oil suction ventilation pipe; 29. a second blow air inlet; 210. a third clamping die; 211. chamfering tool; 212. a protective cover; 213. chamfering an inlet; 214. negative pressure chip suction port; 215. a material supporting bracket; 3. automatic pipe fitting turning and processing equipment; 31. a head adjusting seat; 32. turning around a clamping die; 33. a turning positioning plate; 34. machining a clamping die for pipe ends; 35. a punch holder; 36. a punch; 37. a driving seat; 38. a track; 4. and a pipe fitting.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which are derived by a person skilled in the art based on the embodiments of the utility model, fall within the scope of protection of the utility model.

It will be appreciated by those skilled in the art that in the present disclosure, the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," etc. refer to an orientation or positional relationship based on that shown in the drawings, which is merely for convenience of description and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore the above terms should not be construed as limiting the present utility model.

It will be understood that the terms "a" and "an" should be interpreted as referring to "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, while in another embodiment, the number of elements may be plural, and the term "a" should not be interpreted as limiting the number.

1-7, the utility model provides an oil removal detection device for a pipe fitting, which is applied to automatic double-end machining equipment for the pipe fitting, wherein the automatic double-end machining equipment for the pipe fitting comprises a workbench 1, oil removal detection equipment 2 arranged on the workbench, and automatic pipe fitting turning machining equipment 3 arranged on the workbench 1, and the oil removal detection equipment 2 is connected with the working procedure of the automatic pipe fitting turning machining equipment 3; the oil removal detection device 2 comprises a chamfering component, an oil removal component and a detection component which are sequentially arranged, wherein the oil removal component comprises a first clamping die 21, a first blowing plate 22 arranged on one side of the first clamping die 21, and a first oil absorption ventilation pipe 23 communicated with one side of the first blowing plate 22, a first blowing inlet 24 is formed in one side, close to the first clamping die 21, of the first blowing plate 22, and when the pipe fitting 4 is clamped at the first clamping die 21, the pipe fitting 4 enters the first blowing plate 22 from the first blowing inlet 24.

Specifically, after the pipe fitting is fed to the equipment, one end of the pipe fitting is firstly processed, after the end processing is finished, the pipe fitting sequentially moves to the chamfering component, the oil removing component and the detecting component, wherein when the pipe fitting moves to the oil removing component, the pipe fitting is clamped and fixed through the first clamping die, under the condition that the pipe fitting is fixed, the first clamping die moves to drive the pipe fitting to enter the first blowing plate through the first blowing inlet, at the moment, the first blowing plate is connected with the external air injection equipment to blow the pipe fitting inside the first blowing plate, and meanwhile, the first oil suction ventilation pipe is connected with the external suction equipment, so that the first oil suction ventilation pipe synchronously sucks the pipe fitting, residual greasy dirt on the pipe fitting is dispersed under the action of blowing, and then is sucked away under the suction of the first oil suction ventilation pipe, so that the oil removing processing of the pipe fitting is finished.

It should be noted that when the pipe fitting is fed, the mechanical automatic feeding or the manual feeding mode can be adopted, and the machining performed before the pipe fitting moves to the chamfering part can be performed by adopting an adjustable rotary groove machining chuck as the patent name of the application number of CN 202221564269.9.

In an embodiment of this scheme, chamfer part, deoiling part, detection part and follow-up turn around part, between the pipe end processing part, adjacent two stations all have the manipulator and transport the operation, for example the pipe fitting is in the chamfer processing back through chamfer part, transport the pipe fitting to deoiling part through the manipulator in to make the transportation of pipe fitting more convenient, and need not manual operation.

Preferably, the detecting means includes a second clamping die 25 movably arranged, and a detector rotatably arranged at one side of the second clamping die 25, the detector being arranged in the detecting box 26, and the detector detecting rotation along the outer circumference of the pipe 4 when the pipe 4 is clamped at the second clamping die 25.

Specifically, remove to detecting element department after the pipe fitting removes oil, it is fixed with the pipe fitting centre gripping through the second clamp mould this moment, then the second clamp mould removes and drives the pipe fitting and remove to detector department, and the synchronous rotation of detector simultaneously makes the pipe fitting remove, receives the rotation detection of detector to pipe fitting circumference simultaneously, and then improves the detection effect.

In one embodiment of the present solution, the detector is a Kidney TM-5000 two-dimensional high-speed projection size detector.

It should be noted that the detector is connected to the servo motor module, and the detector is driven to rotate by the servo motor module.

Preferably, the detecting component further comprises a second air blowing plate 27 arranged on one side of the second clamping die 25 and a second oil suction ventilation pipe 28 communicated with one side of the second air blowing plate 27, wherein a second air blowing inlet 29 is formed in one side, close to the second clamping die 25, of the second air blowing plate 27, and when the pipe fitting 4 is clamped at the second clamping die 25, the pipe fitting 4 enters the second air blowing plate 27 from the second air blowing inlet 29.

Specifically, after the pipe fitting moves to the detection part and is clamped and fixed through the second clamping die, the second clamping die drives the pipe fitting to move to the second blowing plate, and the using modes of the second blowing plate and the second oil suction ventilation pipe are the same as those of the oil removal part, so that the pipe fitting is subjected to secondary oil removal, and the detection accuracy of the detector to the pipe fitting is guaranteed.

Preferably, the chamfering component comprises a third clamping die 210 which is movably arranged, and a chamfering cutter 211 which is rotatably arranged on one side of the third clamping die 210, wherein a protective cover 212 is arranged on the periphery of the chamfering cutter 211, a chamfering inlet 213 is formed in one side, close to the third clamping die 210, of the protective cover 212, and a negative pressure chip suction port 214 is communicated with one side, far away from the third clamping die 210, of the protective cover 212.

Specifically, before the pipe fitting deoils, the pipe fitting still needs to be subjected to chamfering processing, at this moment, the pipe fitting is fixed through the third clamping die and drives the pipe fitting to move to the position of the chamfering tool, after the pipe fitting moves to the appointed position, the chamfering tool rotates and chamfering processing is carried out on the position to be processed of the pipe fitting, at this moment, the protection casing can effectively block scraps generated by chamfering, and the scraps are sucked through the negative pressure scraps sucking port, so that the scraps can be cleaned conveniently.

It should be noted that the specific structures of the first clamping die, the second clamping die and the third clamping die are similar, two clamping jaws are respectively arranged, clamping or separating of the clamping jaws is controlled through an air cylinder, meanwhile, tracks are paved at the bottoms of the first clamping die, the second clamping die and the third clamping die, so that the first clamping die, the second clamping die and the third clamping die can move relative to the tracks, one sides of the first clamping die, the second clamping die and the third clamping die are connected with servo motors, and the servo motors are used for controlling the first clamping die, the second clamping die and the third clamping die to move along the tracks.

In an embodiment of the present solution, the negative pressure chip suction port is connected with an external negative pressure suction device to suck the waste chips.

Preferably, the chamfering part, the degreasing part and the detecting part each include a stock support 215, and the end of the pipe 4 remote from the processing position is placed on the stock support 215.

Specifically, when aiming at the pipe fitting with a longer part, in order to avoid the rear end from falling downwards caused by the overlong pipe fitting, the scheme ensures that one end of the pipe fitting far away from the processing position can be placed on the material supporting bracket through the material supporting bracket, and ensures that the pipe fitting cannot fall downwards in the processing process.

In an embodiment of the present disclosure, the material supporting rack is provided in a "Y" configuration.

Preferably, the automatic pipe fitting turning device 3 comprises a turning part and a pipe end machining part, wherein the turning part comprises a movably arranged turning seat 31 and a turning clamping die 32 rotatably arranged on the turning seat 31, and when the pipe fitting 4 is clamped on the turning clamping die 32, the turning clamping die 32 rotates relative to the turning seat 31 so as to change positions of two ends of the pipe fitting 4.

Specifically, after one end of the pipe fitting is machined, the pipe fitting is moved to the position of the turning part, at the moment, the pipe fitting is clamped through the turning clamping die, then the pipe fitting rotates along with the turning clamping die when the turning clamping die rotates relative to the turning seat, and then the two ends of the pipe fitting are transposed, so that the other end of the pipe fitting is machined conveniently.

It is worth mentioning that the track has been laid to the U seat bottom, and the U seat is connected with servo motor, moves along the track through servo motor control U seat, is connected with revolving cylinder between U clamp mould and the U seat simultaneously, through revolving cylinder control U seat's rotation.

In addition, the clamping mode of the turning clamping die on the pipe fitting is the same as the clamping mode of the first clamping die on the pipe fitting.

Preferably, a turning positioning plate 33 is disposed at one side of the turning clamping die 32, and after the two ends of the pipe fitting 4 are transposed, the pipe fitting 4 is driven to move by the turning seat 31, so that one end of the pipe fitting 4 abuts against the turning positioning plate 33.

Specifically, after the turning clamping die is used for transposition of two ends of the pipe fitting, the turning seat moves along the track to enable one end of the pipe fitting to prop against the turning positioning plate, and then the pipe end position of the pipe fitting is controlled, so that the problem that the pipe end position is too close or too far during subsequent processing is avoided.

In an embodiment of the present disclosure, a ranging sensor, a pressing sensor, etc. may be disposed on the turn-around positioning plate to detect whether the pipe abuts against the turn-around positioning plate.

Preferably, the pipe end processing part comprises a pipe end processing clamping die 34, a movable punch holder 35 arranged on one side of the pipe end processing clamping die 34, and a plurality of punches 36 arranged on the punch holder 35, wherein when the pipe 4 is clamped at the pipe end processing clamping die 34, the punch holder 35 moves so that the punches 36 correspond to the processing end of the pipe 4.

Specifically, the pipe fitting is turned around and moved to the position of the pipe end machining part, at this time, the pipe is clamped and fixed through the pipe end machining clamping die, and the punch seat moves and drives the formulated punches to move to the corresponding positions of the end parts of the pipe fitting, so that the end parts of the pipe are subjected to pressurizing machining by the punches in a targeted mode.

It is worth mentioning that the clamping mode of the pipe end processing clamping die to the pipe fitting is the same as the clamping mode of the first clamping die to the pipe fitting.

Preferably, the punch holder 35 is disposed on the driving holder 37 in a liftable manner, and the plurality of punches 36 are spaced apart along the height direction of the punch holder 35.

Specifically, when the punch holder adjusts the positions of the corresponding pipe ends of the punches, the punch holder moves up and down relative to the driving holder, so that the positions of the punches distributed at intervals along the height direction of the punch holder are adjusted, and the punches can be accurately moved to the corresponding processing positions.

In an embodiment of the present disclosure, a cylinder is disposed on the driving seat, and the cylinder controls lifting movement of the punch seat relative to the driving seat, so as to control die changing of the punch.

Preferably, a track 38 is laid at the bottom of the driving seat 37, and the driving seat 37 can move relative to the track 38, so that the driving seat 37 drives the punch 36 to approach or separate from the pipe fitting 4.

Specifically, after the punch moves to the corresponding processing position, the driving seat moves along the track, so that the punch is driven to approach the pipe fitting and punch the pipe end.

In an embodiment of the present disclosure, an oil cylinder is disposed at one side of the driving seat, and the punching movement of the driving seat and the punch seat is controlled by the oil cylinder.

The present utility model is not limited to the above-described preferred embodiments, and any person who can obtain other various products under the teaching of the present utility model, however, any change in shape or structure of the product is within the scope of the present utility model, and all the products having the same or similar technical solutions as the present application are included.

Claims (5)

1. A deoiling check out test set for pipe fitting, its characterized in that: including chamfer part, deoiling part and the detection part that lay in proper order, deoiling part is including movable first clamp mould (21) that sets up, locate first air blowing board (22) of first clamp mould (21) one side, communicate in first oil absorption ventilation pipe (23) of first air blowing board (22) one side, first air blowing entry (24) have been seted up to one side that first air blowing board (22) is close to first clamp mould (21), when pipe fitting (4) centre gripping in first clamp mould (21) department, pipe fitting (4) get into in first air blowing board (22) by first air blowing entry (24) department.

2. The oil removal detection apparatus for a pipe fitting according to claim 1, wherein: the detection part comprises a second clamping die (25) which is movably arranged, and a rotatable detector which is arranged on one side of the second clamping die (25), wherein the detector is arranged in a detection box (26), and when the pipe fitting (4) is clamped at the second clamping die (25), the detector rotates along the periphery of the pipe fitting (4) to be detected.

3. The oil removal detection apparatus for a pipe fitting according to claim 1, wherein: the detection part further comprises a second blowing plate (27) arranged on one side of the second clamping die (25), and a second oil suction ventilation pipe (28) communicated with one side of the second blowing plate (27), wherein a second blowing inlet (29) is formed in one side, close to the second clamping die (25), of the second blowing plate (27), and when the pipe fitting (4) is clamped at the second clamping die (25), the pipe fitting (4) enters the second blowing plate (27) from the second blowing inlet (29).

4. The oil removal detection apparatus for a pipe fitting according to claim 1, wherein: the chamfering component comprises a third clamping die (210) which is movably arranged, and a chamfering cutter (211) which is rotatably arranged on one side of the third clamping die (210), wherein a protective cover (212) is arranged on the periphery of the chamfering cutter (211), a chamfering inlet (213) is formed in one side, close to the third clamping die (210), of the protective cover (212), and a negative pressure chip suction port (214) is communicated with one side, far away from the third clamping die (210), of the protective cover (212).

5. The oil removal detection apparatus for a pipe fitting according to claim 1, wherein: the chamfering component, the degreasing component and the detection component comprise a material supporting bracket (215), and one end of the pipe fitting (4) far away from the processing position is arranged on the material supporting bracket (215).

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