CN219173891U

CN219173891U - Photovoltaic cable profiling conveying device

Info

Publication number: CN219173891U
Application number: CN202223312168.5U
Authority: CN
Inventors: 胡清元; 江斌; 陈玉兵; 朱宇; 段小龙
Original assignee: Zhenjiang Boda Intelligent Equipment Co ltd
Current assignee: Zhenjiang Boda Intelligent Equipment Co ltd
Priority date: 2022-12-09
Filing date: 2022-12-09
Publication date: 2023-06-13
Anticipated expiration: 2032-12-09

Abstract

The utility model discloses a photovoltaic cable profiling conveying device, which comprises a machine table, a roller shaft rotatably arranged at the upper part of the machine table, a stepping motor for driving the roller shaft to rotate, a gear arranged on the roller shaft in a key manner, and two chains driven by the gear, wherein the upper part of one chain is provided with a first profiling block for accommodating a cable at intervals with the same length; the other upper part of the chain is provided with a second profiling block which clamps one side of the junction box 9 every interval with the same length. According to the utility model, the first profiling blocks for accommodating the cables and the second profiling blocks matched with the junction box 9 are respectively arranged at the same intervals of the chains, so that the cables can be placed regularly, and the mechanical arm can take down the cables regularly according to the frequency of the stepping motor; a special image recognition system is not required to be arranged on the transported mechanical arm, so that the cost is reduced; and the cable is placed conveniently and regularly by workers, and the cable is convenient to use.

Description

Photovoltaic cable profiling conveying device

Technical Field

The utility model relates to the technical field of photovoltaic cable transmission, in particular to a photovoltaic cable profiling transmission device.

Background

At the time of shipment, a photovoltaic panel is generally equipped with a power supply line for electrical connection with the outside, and the power supply line generally includes a cable and a junction box. The cables and junction boxes are typically rolled into a disc, bundled and packaged, followed by shipment of the photovoltaic panels.

At present, a cable and a junction box are generally placed on a conveyor belt, the cable is conveyed to a winding machine part, and the cable is clamped and transferred to the winding machine part through a mechanical arm to perform winding operation.

The device is directly placed on a conveyor belt, the distance between cables is not easy to control, and an additional set of image recognition system is needed on the mechanical arm to clamp and transport the cables. The special image recognition system has higher overall cost, operators can not place the special image recognition system regularly, the running difficulty of the special image recognition system is increased, and the special image recognition system is not beneficial to use.

Disclosure of Invention

The utility model aims to provide a photovoltaic cable profiling transmission device for solving the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the photovoltaic cable profiling conveying device comprises a machine table, a roller shaft, a stepping motor, a gear and two chains, wherein the roller shaft is rotatably arranged at the upper part of the machine table, the stepping motor drives the roller shaft to rotate, the gear is arranged on the roller shaft through a key, the two chains are driven by the gear, and a first profiling block for accommodating a cable is arranged at the upper part of one chain every interval with the same length; the upper parts of the other chains are provided with second profiling blocks which clamp one side of the junction box at intervals of the same length;

the first profiling block comprises a first bottom plate arranged on the upper portion of the chain, and first limiting blocks arranged on two sides of the upper portion of the first bottom plate, a through seam for the mechanical arm to pass through is formed between the two first limiting blocks, and first limiting grooves for accommodating cables are formed in the middle of the two first limiting blocks.

In one embodiment of the utility model, a foot seat is arranged at the lower part of the machine table, and a supporting seat for supporting the roll shaft is arranged at the upper part of the machine table.

In one embodiment of the utility model, a connecting frame is arranged in the middle of the upper part of the machine table, and a supporting rod for supporting the chain is arranged at the upper part of the connecting frame; the upper part of the supporting rod is provided with a protruding part which stretches into the inner side of the chain connection and guides the chain to move.

In one embodiment of the present utility model, a protective cover is installed on the upper portion of the machine, and a through hole for accommodating the first dummy block and the second dummy block is formed on the upper portion of the protective cover.

In one embodiment of the present utility model, an upper portion of the first limiting groove is provided with an outward bevel, and a lower portion of the first limiting groove is provided with a semi-arc shape.

In one embodiment of the present utility model, the first stopper and the first bottom plate are integrally formed.

In one embodiment of the utility model, the second profiling block comprises a second bottom plate arranged on the chain, a second limiting block arranged on the upper part of the second bottom plate, a second limiting groove for placing the cable is arranged in the middle of the second limiting block, an extension part is arranged on one side of the second limiting block, and a clamping groove matched with the junction box is formed between the extension part and the second bottom plate.

In summary, the beneficial effects of the utility model are as follows due to the adoption of the technology:

according to the utility model, the first profiling blocks for accommodating the cables and the second profiling blocks matched with the junction box are respectively arranged on the chains at the same intervals, so that the cables can be placed regularly, the stepping motor drives the roll shaft to rotate, so that the chains move to the lower part of the mechanical arm, and the mechanical arm can take down the cables regularly due to the regular action of the stepping motor, a special image recognition system is not required to be arranged on the transferred mechanical arm, the cost is reduced, the cables can be placed regularly by workers conveniently, and the use is convenient.

Drawings

FIG. 1 is an isometric view of the present utility model;

FIG. 2 is a schematic view of the utility model with a portion of the shield removed;

FIG. 3 is an enlarged schematic view of a portion of the support seat of the present utility model;

FIG. 4 is a schematic cross-sectional view of a portion of the support bar and a single first dummy block according to the present utility model;

FIG. 5 is a schematic view of a support rod portion according to the present utility model;

FIG. 6 is a schematic view of a first dummy block portion of the present utility model;

FIG. 7 is a schematic view of a first view of a second dummy block portion structure according to the present utility model;

fig. 8 is a schematic diagram of a second view of a first dummy block portion structure according to the present utility model.

In the figure: 1. a machine table; 11. a foot stand; 12. a support base; 13. a connecting frame; 14. a support rod; 15. a boss; 16. a protective cover; 17. a through hole; 2. a roll shaft; 3. a stepping motor; 4. a gear; 5. a chain; 6. a first dummy block; 61. a first base plate; 62. a first limiting block; 63. a through seam is formed; 64. a first limit groove; 7. a second dummy block; 71. a second base plate; 72. a second limiting block; 73. the second limit groove; 74. an extension part; 75. a clamping groove; 8. a cable; 9. and a junction box.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be understood that the terms "orientation" or "positional relationship" are based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description and to simplify the description, rather than to indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the utility model.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art based on the specification.

Example 1

Referring to fig. 1-8, the utility model provides a photovoltaic cable profiling conveying device, which comprises a machine table 1, a roller shaft 2 rotatably arranged at the upper part of the machine table 1, a stepping motor 3 for driving the roller shaft 2 to rotate, a gear 4 arranged on the roller shaft 2 in a key manner, and two chains 5 driven by the gear 4, wherein the upper part of one chain 5 is provided with a first profiling block 6 for accommodating a cable 8 at intervals of the same length; the upper part of the other chain 5 is provided with a second profiling block 7 which clamps one side of the junction box 9 at intervals of the same length; as shown in fig. 6, the first profiling block 6 includes a first bottom plate 61 installed on the upper portion of the chain 5, and first limiting blocks 62 disposed on two sides of the upper portion of the first bottom plate 61, a through slot 63 through which the mechanical arm passes is formed between the two first limiting blocks 62, and first limiting grooves 64 for accommodating the cables 8 are formed in the middle portions of the two first limiting blocks 62.

When the device is particularly used, the cable 8 is placed into the inner side of the first limiting groove 64, the roller shaft 2 is driven to rotate through the operation of the stepping motor 3, and then the chain 5, the first profiling block 6 and the second profiling block 7 are driven to move through the gear 4; the stepping motor 3 intermittently moves, so that the cables 8 intermittently move to the mechanical arm, the running frequency of the stepping motor 3 is adjusted to be consistent with that of the mechanical arm, the setting of an image recognition system in the mechanical arm can be canceled, the cables 8 can be directly taken down by the mechanical arm, and the production cost is reduced.

In particular, as shown in fig. 1, 2 and 3, two rollers 2 are provided and are respectively located near two ends of the machine 1, and similarly, two ends of the machine 1 are provided with supporting seats 12 for supporting the rollers 2. Two gears 4 are installed on the upper portion of each roll shaft 2, two chains 5 are arranged in the same way, and the two gears 4 on the same side drive one chain 5. The first limiting block 62 and the first bottom plate 61 are of an integrated structure, and the upper part of the first limiting groove 64 is arranged in an outward groove, so that the cable 8 can be conveniently placed in the first limiting groove 64; in addition, the lower part of the first limiting groove 64 is arranged in a semi-arc shape and is matched with the shape of the cable 8. It should be understood that the step motor 3 drives the roll shaft 2 to rotate, which is a well-known technology, and may be selected according to requirements, and for example, a pulley may be used to drive the roll shaft 2 to rotate.

Referring to fig. 1, 2 and 4, in the specific design of the machine 1, the machine 1 needs to be placed in a factory building, so that a foot seat 11 can be installed at the lower part of the machine 1, the foot seat 11 is composed of a threaded rod and a bearing block similar to a circular truncated cone, and the height of the corresponding bearing block can be adjusted by the threaded rod, so that the whole placement is smoother. In the process of the movement of the chains 5, due to the adoption of the two chains 5, in order to prevent the transmission of the cables 8 from being influenced due to different tightness conditions of the two chains 5, the connecting frame 13 is arranged at the middle position of the upper part of the machine table 1, the supporting rods 14 for supporting the chains 5 are arranged at the upper part of the connecting frame 13, the connecting frame 13 is formed by welding a plurality of square steels, the supporting rods 14 are arranged in a bar shape, the two supporting rods 14 are respectively provided, and the two chains 5 are respectively supported.

In this embodiment, since transmission is required in this application, in order to prevent injury caused by false touch of personnel and reduce possibility of accident, the protection cover 16 may be installed on the upper portion of the machine 1, and the through hole 17 for accommodating exposure of the first dummy block 6 and the second dummy block 7 is formed on the upper portion of the protection cover 16, and of course, the protection cover 16 also plays a role of supporting the junction box 9.

Referring to fig. 7 and 8, in a specific design, the second profiling block 7 includes a second bottom plate 71 mounted on the chain 5, a second limiting block 72 mounted on an upper portion of the second bottom plate 71, a second limiting groove 73 for placing the cable 8 is provided in a middle portion of the second limiting block 72, an extension portion 74 is provided on one side of the second limiting block 72, and a clamping groove 75 matched with the junction box 9 is formed between the extension portion 74 and the second bottom plate 71; the second limiting groove 73 is similar to the first limiting groove 64 in shape and can accommodate the cable 8, and the clamping groove 75 is similar to the junction box 9 in shape.

Working principle: during the use, cable 8 card goes into first imitative piece 6 and second imitative piece 7, and the lateral part card of terminal box 9 goes into the lateral part of second imitative piece 7, can realize the orderly placing of cable 8, and step motor 3 drive roller 2 rotates for chain 5 removes the lower part to the arm, because step motor 3 periodic behavior, consequently, the arm can regularly take off cable 8 from the same position, need not to set up special image recognition system on the arm of transporting, reduce cost, and make things convenient for the regular cable 8 of placing of workman, facilitate the use.

It should be noted that: the model specification of the stepper motor 3 needs to be determined according to the actual specification of the device, and the specific model selection calculation method adopts the prior art in the field, so detailed description is omitted.

The power supply of the stepper motor 3 and its principle will be clear to a person skilled in the art and will not be described in detail here.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Claims

1. The photovoltaic cable profiling conveying device comprises a machine table (1), a roller shaft (2) rotatably arranged on the upper portion of the machine table (1), a stepping motor (3) for driving the roller shaft (2) to rotate, a gear (4) arranged on the roller shaft (2) in a key manner, and two chains (5) driven by the gear (4), and is characterized in that first profiling blocks (6) for accommodating cables are arranged on the upper portion of one chain (5) at equal intervals; the upper parts of the other chains (5) are provided with second profiling blocks (7) which clamp one side of the junction box at intervals of the same length;

the first profiling block (6) comprises a first bottom plate (61) arranged on the upper portion of the chain (5), first limiting blocks (62) arranged on two sides of the upper portion of the first bottom plate (61), through gaps (63) for allowing the mechanical arm to pass through are formed between the two first limiting blocks (62), and first limiting grooves (64) for accommodating cables are formed in the middle portions of the two first limiting blocks (62).

2. A photovoltaic cable profile delivery device according to claim 1, wherein: the lower part of the machine table (1) is provided with a foot seat (11), and the upper part of the machine table (1) is provided with a supporting seat (12) for supporting the roll shaft (2).

3. A photovoltaic cable profile-transferring device according to claim 1 or 2, characterized in that: a connecting frame (13) is arranged in the middle of the upper part of the machine table (1), and a supporting rod (14) for supporting the chain (5) is arranged on the upper part of the connecting frame (13); the upper part of the supporting rod (14) is provided with a protruding part (15) which stretches into the connecting inner side of the chain (5) and guides the chain (5) to move.

4. A photovoltaic cable profile-transferring device according to claim 3, characterized in that: the upper portion of board (1) is installed protection casing (16), the upper portion of protection casing (16) is seted up and is held first imitative piece (6) with through-hole (17) that second imitative piece (7) are exposed.

5. A photovoltaic cable profile delivery device according to claim 1, wherein: the upper portion of the first limiting groove (64) is arranged in an outward groove, and the lower portion of the first limiting groove (64) is arranged in a semi-arc shape.

6. A photovoltaic cable profile delivery device according to claim 1, wherein: the first limiting block (62) and the first bottom plate (61) are of an integrated structure.

7. A photovoltaic cable profile delivery device according to claim 1, wherein: the second profiling block (7) comprises a second bottom plate (71) arranged on the chain (5), a second limiting block (72) arranged on the upper portion of the second bottom plate (71), a second limiting groove (73) for placing a cable is formed in the middle of the second limiting block (72), an extension portion (74) is arranged on one side of the second limiting block (72), and a clamping groove (75) matched with the junction box is formed between the extension portion (74) and the second bottom plate (71).