CN219170025U

CN219170025U - Single-procedure double-station combined welding module equipment

Info

Publication number: CN219170025U
Application number: CN202320054376.5U
Authority: CN
Inventors: 范大洋
Original assignee: Shanghai Fengya Fireproof And Insulation Materials Co ltd
Current assignee: Shanghai Fengya Fireproof And Insulation Materials Co ltd
Priority date: 2023-01-09
Filing date: 2023-01-09
Publication date: 2023-06-13
Anticipated expiration: 2033-01-09

Abstract

The utility model discloses single-process double-station combined welding module equipment which comprises at least two welding clamping mechanisms, wherein two adjacent welding clamping mechanisms are connected through a frame, each welding clamping mechanism comprises a clamping tool which is arranged on the frame and used for positioning a product, a welding tool which is arranged on the frame and used for welding the product, and a linear moving mechanism which is arranged on the frame and used for controlling the welding tool to do linear movement, and each welding clamping mechanism is connected with a control system which is arranged on the frame. The utility model has the beneficial effects that: the utility model adopts single-process double-station to improve the existing productivity by more than 30%, increases the positioning of the clamping tool, reduces the clamping gap of the product, improves the quality, improves the productivity by 110 PCS/hour to more than 150 PCS/hour, reduces the processing cost and improves the product competition.

Description

Single-procedure double-station combined welding module equipment

Technical Field

The utility model relates to the technical field of silencing pipe fittings, in particular to single-process double-station combined welding module equipment.

Background

The traditional method is that a single procedure is carried out by one person on one machine, the production efficiency of one station is low, the person clamps the product, and the person can carry out the next action after waiting for the completion of welding, so that the waiting time for larger waiting is generated, the equipment energy consumption is high, the labor cost is high, and the comprehensive efficiency is low.

Disclosure of Invention

The utility model aims to overcome the defects and shortcomings of the prior art and provide single-process double-station combined welding module equipment so as to solve the problems.

The technical problems solved by the utility model can be realized by adopting the following technical scheme:

the utility model provides a single-process duplex position combination welding module equipment, its characterized in that includes two at least welding clamping mechanism, connects through the frame between the two adjacent welding clamping mechanism, and every welding clamping mechanism is including setting up in the frame and be used for carrying out the clamp fixture that fixes a position the product and set up in the frame and be used for carrying out welded welding fixture and setting up in the frame and be used for controlling welding fixture is rectilinear movement's rectilinear movement mechanism, every welding clamping mechanism is connected with a control system who sets up in the frame.

In a preferred embodiment of the utility model, the two welding mechanisms are arranged on the frame at intervals, and the mutual angle between the two welding mechanisms is 90 degrees.

In a preferred embodiment of the utility model, the clamping fixture comprises a positioning mold core arranged on the machine frame and used for positioning a product, clamping molds arranged on the machine frame and positioned on the left side and the right side of the positioning mold core and used for clamping the product, and a clamping cylinder arranged on the machine frame and used for driving the clamping molds to work.

In a preferred embodiment of the utility model, the clamping cylinder is mounted on the frame through a fixing seat, and the telescopic end of the clamping cylinder is connected with the clamping die.

In a preferred embodiment of the present utility model, the welding tool includes a welding gun seat disposed on the frame and cooperating with the linear movement mechanism, a welding gun movably disposed on the welding gun seat and used for welding products, and a welding power box disposed on the frame and used for controlling the welding gun to work.

In a preferred embodiment of the present utility model, an internal thread structure is provided at a mating position of the welding gun holder and the welding gun, and an external thread structure is provided at a mating position of the welding gun and the welding gun holder, so that the welding gun can adjust the position on the welding gun holder up and down.

In a preferred embodiment of the present utility model, the linear movement mechanism includes a mounting seat provided on the frame, a screw rod provided on the mounting seat and connected to the welding gun seat, and a linear servo motor provided on the mounting seat and used for driving the screw rod to work.

In a preferred embodiment of the utility model, the control system comprises a control screen arranged on the stand and an operation button arranged on the stand and used for controlling the work of the clamping tool, the welding tool and the linear movement mechanism.

Due to the adoption of the technical scheme, the utility model has the beneficial effects that: the utility model adopts single-process double-station to improve the existing productivity by more than 30%, increases the positioning of the clamping tool, reduces the clamping gap of the product, improves the quality, improves the productivity by 110 PCS/hour to more than 150 PCS/hour, reduces the processing cost and improves the product competition.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a plan view of the present utility model.

Fig. 2 is a schematic structural view of each welding clamping mechanism of the present utility model.

Detailed Description

The utility model is further described below in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the implementation of the utility model easy to understand.

Referring to fig. 1 to 2, a single-process double-station combined welding module device includes at least two welding clamping mechanisms 100, where two welding clamping mechanisms in this embodiment include a first welding clamping mechanism 110 and a second welding clamping mechanism 120, and two adjacent welding clamping mechanisms 100 are connected by a frame 1.

Each welding frame mechanism 100 comprises a clamping tool 200 arranged on the frame 1 and used for positioning a product, a welding tool 300 arranged on the frame 1 and used for welding the product, and a linear moving mechanism 400 arranged on the frame 1 and used for controlling the welding tool 300 to do linear motion, wherein each welding clamping mechanism 100 is connected with a control system 500 arranged on the frame 1.

In order to prevent vibration of one mechanism during clamping and influence welding quality in welding, the two welding mechanisms in the embodiment are arranged on the frame 1 at intervals, and the mutual angle between the two mechanisms is 90 degrees. If the clamping results are arranged at other angles, whether the clamping results meet the positioning requirements cannot be confirmed, the working height is not in accordance with the human body mechanics, the labor intensity is higher, in addition, if the same angle is adopted, the welding operation is carried out at the same time, the working safety of personnel is affected, and the current placing angle operation effect is optimal through multi-angle simulation.

The clamping fixture 200 comprises a positioning mold core 210 arranged on the machine frame 1 and used for positioning a product, clamping molds 220 arranged on the machine frame 1 and positioned on the left side and the right side of the positioning mold core 210 and used for clamping the product, and a clamping cylinder 230 arranged on the machine frame 1 and used for driving the clamping molds 220 to work. The clamping cylinder 230 in this embodiment is mounted on the frame 1 through a fixing seat 240, and the telescopic end of the clamping cylinder 230 is connected with the clamping die 220. Specifically, the number of the clamping dies 220 and the clamping cylinders 230 is two, when the product is positioned in the middle of the positioning die cores 210, the left clamping cylinder 2 and the right clamping cylinder 2 push the left clamping die clamping tool and the right clamping die clamping tool to clamp the product tightly through the control system 500 point clamping switch.

The welding fixture 300 comprises a welding gun seat 310 which is arranged on the frame 1 and matched with the linear moving mechanism 400, a welding gun 320 which is movably arranged on the welding gun seat 310 and used for welding products, and a welding power box 330 which is arranged on the frame 1 and used for controlling the welding gun 320 to work. In this embodiment, an internal thread 311 is provided at the mating position of the welding torch holder 310 and the welding torch 320, and an external thread 321 is provided at the mating position of the welding torch 320 and the welding torch holder 310, so that the welding torch 320 can adjust the position on the welding torch holder 310 up and down. When the above steps are completed, the welding gun 320 is lowered to a position 4mm above the product joint, and the linear movement mechanism 400 drives the welding gun holder 310 to move to complete the linear welding, and the welding power is supplied by the special welding power supply 330.

The linear movement mechanism 400 includes a mount 410 provided on the frame 1, a lead screw (not shown) provided on the mount 410 and connected to the gun mount 310, and a linear servo motor 420 provided on the mount 410 and configured to drive the lead screw to operate.

The control system 500 includes a control screen 510 provided on the frame 1 and an operation button 520 provided on the frame 1 to control operations of the clamping tool 200, the welding tool 300, and the linear movement mechanism 400.

The working principle of the utility model is as follows:

first welding clamping mechanism 110 is operated at first, position the product through clamp fixture 200, then hug tightly the product, and finally weld through welding fixture 300, when first welding clamping mechanism 110 is at welded in-process, at this moment, operating personnel a operate second welding clamping mechanism 120, position the product through clamp fixture 200, then hug tightly the product, finally weld through welding fixture 300, when second welding clamping mechanism 120 is at welded in-process, operating personnel a get the product operation to first welding clamping mechanism 110, then carry out the beginning work of first welding clamping mechanism 110 again, repeat the cyclic work above, the single procedure improves the productivity more than thirty percent.

The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a single-process duplex position combination welding module equipment, its characterized in that includes two at least welding clamping mechanism, connects through the frame between the two adjacent welding clamping mechanism, and every welding clamping mechanism is including setting up in the frame and be used for carrying out the clamp fixture that fixes a position the product and set up in the frame and be used for carrying out welded welding fixture and setting up in the frame and be used for controlling welding fixture is rectilinear movement's rectilinear movement mechanism, every welding clamping mechanism is connected with a control system who sets up in the frame.

2. The single-process, double-station, composite welding modular apparatus of claim 1 wherein the two welding mechanisms are spaced apart on the frame at an angle of 90 ° to each other.

3. The single-process double-station combined welding module device according to claim 1, wherein the clamping fixture comprises a positioning mold core arranged on the frame and used for positioning a product, clamping molds arranged on the frame and positioned on the left side and the right side of the positioning mold core and used for clamping the product, and a clamping cylinder arranged on the frame and used for driving the clamping molds to work.

4. A single-process double-station combined welding module device according to claim 3, wherein the clamping cylinder is mounted on the frame through a fixing seat, and the telescopic end of the clamping cylinder is connected with the clamping die.

5. The single-process double-station combined welding module device according to claim 1, wherein the welding fixture comprises a welding gun seat which is arranged on the frame and matched with the linear moving mechanism, a welding gun which is movably arranged on the welding gun seat and used for welding products, and a welding power supply box which is arranged on the frame and used for controlling the welding gun to work.

6. The single-process double-station combined welding module device according to claim 5, wherein an internal thread structure is arranged at the matching position of the welding gun seat and the welding gun, and an external thread structure is arranged at the matching position of the welding gun and the welding gun seat, so that the welding gun can be adjusted up and down on the welding gun seat.

7. The single-process double-station combined welding module device according to claim 5, wherein the linear moving mechanism comprises a mounting seat arranged on the frame, a screw rod arranged on the mounting seat and connected with the welding gun seat, and a linear servo motor arranged on the mounting seat and used for driving the screw rod to work.

8. The single-process double-station combined welding module device according to claim 1, wherein the control system comprises a control screen arranged on the frame and an operation button arranged on the frame and used for controlling the clamping tool, the welding tool and the linear movement mechanism to work.