CN219161343U - Sensor testing device - Google Patents

Sensor testing device Download PDF

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CN219161343U
CN219161343U CN202223178916.5U CN202223178916U CN219161343U CN 219161343 U CN219161343 U CN 219161343U CN 202223178916 U CN202223178916 U CN 202223178916U CN 219161343 U CN219161343 U CN 219161343U
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chamber
inlet
sensor
outlet
level sensor
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杨春涛
张坤
杨春水
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Beijing Jingyi Automation Equipment Co Ltd
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Beijing Jingyi Automation Equipment Co Ltd
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Abstract

The utility model relates to the technical field of instrument testing, and provides a sensor testing device, which comprises: the device comprises a liquid storage chamber, a test chamber, a pump body, a first valve body, a second valve body and a control unit; the liquid storage chamber is provided with a first outlet and a first inlet; the testing chamber is positioned below the liquid storage chamber and is provided with a second inlet and a second outlet, the first outlet is communicated with the second inlet, and the second outlet is communicated with the first inlet; a high liquid level sensor and a low liquid level sensor are arranged in the test chamber, and the high liquid level sensor and the low liquid level sensor are arranged up and down along the height direction of the test chamber; the pump body is arranged between the second outlet and the first inlet; the first valve body is arranged between the first outlet and the second inlet; the second valve body is arranged between the second outlet and the first inlet; and the control unit is respectively connected with the high liquid level sensor, the low liquid level sensor, the first valve body, the second valve body and the pump body. The utility model has simple structure and lower cost, and can reduce the resource waste.

Description

Sensor testing device
Technical Field
The utility model relates to the technical field of instrument testing, in particular to a sensor testing device.
Background
With the development of technology, sensors are becoming more and more widely used in various applications.
For example, in semiconductor exhaust gas treatment devices, water systems are a very heavy structure. The water system has the functions of treating water-soluble gas, flushing the inside of the reaction device to prevent blockage, cooling high-temperature gas and the like. The water tank in the water system plays a role in storing water and providing a water source of the water pump. The water tank internally mounted has a plurality of sensors, and the sensor can give control system transmission signal to the operation of control water system, the reliability of sensor has directly decided the operational reliability of water system. It is therefore necessary to test each sensor prior to installation.
The detection of the existing sensor in the water tank is mostly manual test, and the test efficiency is low and the stability is poor.
In the related art, a sensor automatic detection device is provided, but the structure is complex, and the cost is high.
Disclosure of Invention
The utility model provides a sensor testing device which is used for solving the problem that the existing sensor testing device is complex in structure.
The utility model provides a sensor testing device, comprising: the device comprises a liquid storage chamber, a test chamber, a pump body, a first valve body, a second valve body and a control unit; the liquid storage chamber is provided with a first outlet and a first inlet; the testing chamber is positioned below the liquid storage chamber and is provided with a second inlet and a second outlet, the first outlet is communicated with the second inlet, and the second outlet is communicated with the first inlet; a high liquid level sensor and a low liquid level sensor are arranged in the test chamber, and the high liquid level sensor and the low liquid level sensor are arranged up and down along the height direction of the test chamber; the pump body is arranged between the second outlet and the first inlet; the first valve body is arranged between the first outlet and the second inlet; the second valve body is arranged between the second outlet and the first inlet; the control unit is respectively connected with the high liquid level sensor, the low liquid level sensor, the first valve body, the second valve body and the pump body; and at least one sensor to be tested can be arranged between the mounting position of the high liquid level sensor and the mounting position of the low liquid level sensor along the height direction of the test chamber.
According to the sensor testing device provided by the utility model, the baffle is arranged in the testing chamber, and the baffle separates the testing chamber from the liquid inlet chamber and the testing chamber along the length direction of the testing chamber; the partition plate extends along the height direction of the test chamber, one end of the partition plate is connected with the top of the test chamber, and a gap exists between the other end of the partition plate and the bottom of the test chamber, so that the liquid inlet chamber is communicated with the bottom of the test chamber; the second inlet is positioned in the liquid inlet chamber, and the high liquid level sensor and the low liquid level sensor are positioned in the test chamber.
According to the sensor testing device provided by the utility model, a filtering buffer device is arranged in the liquid inlet chamber; the liquid inlet chamber is communicated with the testing chamber through the filtering buffer device.
According to the sensor testing device provided by the utility model, the filtering buffer device is a filtering sponge.
According to the sensor testing device provided by the utility model, the volume of the liquid storage chamber is larger than that of the testing chamber.
According to the sensor testing device provided by the utility model, the volume of the liquid storage chamber is more than 1.5 times of the volume of the testing chamber.
According to the sensor testing device provided by the utility model, the installation position of the first inlet is higher than the installation position of the first outlet along the height direction of the liquid storage chamber.
According to the sensor testing device provided by the utility model, the installation position of the second outlet is lower than the installation position of the low liquid level sensor along the height direction of the testing chamber.
According to the sensor testing device provided by the utility model, the installation position of the second inlet is higher than that of the second outlet.
According to the present utility model, there is provided a sensor testing apparatus, further comprising: and the data management unit is used for being connected with the sensor to be tested and the control unit and generating a test report.
According to the sensor testing device provided by the utility model, the testing chamber is positioned below the liquid storage chamber, the liquid flows from the liquid storage chamber to the testing chamber by utilizing the gravity action of the liquid, and under the condition that the first valve body is opened, a device for driving the liquid to flow such as a fluid pump is not required to be arranged, so that the fluid circulation control can be realized by only one pump body and two valve bodies in the whole liquid flow path; in addition, the utility model is provided with the liquid storage chamber, so that liquid circularly flows in the liquid storage chamber and the test chamber, and the resource waste is reduced.
Drawings
In order to more clearly illustrate the utility model or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a sensor testing apparatus according to some embodiments of the present utility model;
fig. 2 is a schematic structural diagram of a control system according to some embodiments of the present utility model.
Reference numerals:
110: a liquid storage chamber; 120: a test chamber; 121: a high level sensor; 122: a low level sensor; 123: a partition plate; 124: a filtering buffer device; 130: a pump body; 140: a first valve body; 150: a second valve body; 160: and a sensor to be measured.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In describing embodiments of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the terms "coupled," "coupled," and "connected" should be construed broadly, and may be either a fixed connection, a removable connection, or an integral connection, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in embodiments of the present utility model will be understood in detail by those of ordinary skill in the art.
In embodiments of the utility model, unless expressly specified and limited otherwise, a first feature "up" or "down" on a second feature may be that the first and second features are in direct contact, or that the first and second features are in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
With the development of technology, sensors are becoming more and more widely used in various applications. The detection of the existing sensor in the water tank is mostly manual test, and the test efficiency is low and the stability is poor. In the related art, a sensor automatic detection device is provided, but the structure is complex, and the cost is high.
In this regard, the utility model provides a sensor testing device, which is used for solving the problem that the existing sensor testing device is complex in structure.
The sensor testing apparatus of the present utility model is described below with reference to fig. 1 and 2.
The sensor testing device provided by the utility model can be used for testing sensors commonly used in the field, such as a floating ball sensor, a proximity sensor, a contact sensor, a liquid level sensor and the like.
As shown in fig. 1, the sensor testing device provided by the present utility model includes: the liquid storage device comprises a liquid storage chamber 110, a testing chamber 120, a pump body 130, a first valve body 140, a second valve body 150 and a control unit, wherein the liquid storage chamber 110 is provided with a first outlet and a first inlet; the testing chamber 120 is positioned below the liquid storage chamber 110, the testing chamber 120 is provided with a second inlet and a second outlet, the first outlet is communicated with the second inlet, and the second outlet is communicated with the first inlet; a high liquid level sensor 121 and a low liquid level sensor 122 are arranged in the test chamber 120, and the high liquid level sensor 121 and the low liquid level sensor 122 are arranged up and down along the height direction of the test chamber 120; the pump body 130 is arranged between the second outlet and the first inlet; the first valve body 140 is disposed between the first outlet and the second inlet; the second valve body 150 is disposed between the second outlet and the first inlet; the control unit is connected to the high level sensor 121, the low level sensor 122, the first valve body 140, the second valve body 150, and the pump body 130, respectively.
According to the sensor testing device provided by the utility model, the testing chamber 120 is positioned below the liquid storage chamber 110, and the liquid flows from the liquid storage chamber 110 to the testing chamber 120 by utilizing the gravity action of the liquid, under the condition that the first valve body 140 is opened, devices such as a fluid pump and the like are not required to be arranged to drive the liquid to flow, so that the fluid circulation control can be realized by only one pump body 130 and two valve bodies in the whole liquid flow path; in addition, the utility model is provided with the liquid storage chamber 110, so that liquid circularly flows in the liquid storage chamber 110 and the test chamber 120, and the resource waste is reduced.
The liquid storage chamber 110 is used for storing liquid, and can use the height difference to drive the liquid to flow.
The liquid can circulate in the liquid storage chamber 110 and the test chamber 120, and the liquid can be selected according to actual needs, such as water, and the like, so that the liquid is convenient to use and has low cost.
The reservoir 110 may be a tank structure having a first outlet and a first inlet.
In some embodiments, the liquid storage chamber 110 is further provided with a third inlet for connection to a liquid source, and liquid is conveniently taken.
In some embodiments, the liquid source may be a tap water source, the third inlet is connected to a tap of the tap water pipe, and the liquid storage chamber 110 may directly take water from the tap water pipe, which is simple and convenient.
In some embodiments, the volume of the reservoir 110 is greater than the volume of the test chamber 120, thereby ensuring continuity of liquid entry into the test chamber 120.
Further, the volume of the liquid storage chamber 110 is more than 1.5 times of the volume of the test chamber 120.
Further, along the height direction of the liquid storage chamber 110, the installation position of the first inlet is higher than the installation position of the first outlet, so that the smoothness of liquid circulation is ensured, and the liquid is prevented from flowing back from the first inlet.
The test chamber 120 is used for placing the sensor 160 to be tested and detecting whether the function of the sensor is normal.
The test chamber 120 is located below the liquid storage chamber 110, and can directly take liquid from the liquid storage chamber 110 by using the height difference under the condition that the first valve body 140 is opened.
The high liquid level sensor 121 and the low liquid level sensor 122 are disposed in the test chamber 120, the high liquid level sensor 121 and the low liquid level sensor 122 are disposed up and down along the height direction of the test chamber 120, and at least one sensor 160 to be tested can be disposed between the mounting position of the high liquid level sensor 121 and the mounting position of the low liquid level sensor 122.
The high level sensor 121 is installed at a higher position than all of the sensors 160 to be tested, and the low level sensor 122 is installed at a lower position than all of the sensors 160 to be tested.
The installation positions of the second inlet and the second outlet can be set according to specific situations, for example, the position of the second inlet is higher than that of the second outlet, so that water inlet and water outlet are facilitated.
In some embodiments, the second inlet is disposed at the top of the test chamber 120, facilitating direct connection of the direct lines, simplifying the line setup.
In some embodiments, the second outlet is mounted at a position below the mounting position of the low level sensor 122 along the height of the test chamber 120, thereby ensuring that the lowest liquid level in the test chamber 120 can be below or up to the position of the low level sensor 122 in the event that the test chamber 120 is drained.
In some embodiments, the second inlet is mounted near the bottom of the test chamber 120, so that the liquid level in the test chamber 120 is gradually raised in an overflow manner, and the influence of liquid level fluctuation during liquid feeding on the test result is reduced.
The installation position of the second inlet is higher than that of the second outlet, so that the self gravity of the liquid is utilized as much as possible, and the energy is saved.
The first valve body 140 and the second valve body 150 may be valve bodies for controlling fluid flow, such as solenoid valves, drain valves, etc., as known in the art.
The first valve body 140 is used to control the flow path between the first outlet and the second inlet.
The second valve body 150 is used to control the flow path between the second outlet and the first inlet.
The pump body 130 may be disposed between the second outlet and the second valve body 150, or may be disposed between the second valve body 150 and the first inlet, and the pump body 130 is used to drive the liquid in the test chamber 120 to flow back into the liquid storage chamber 110.
The pump body 130 may be a driven pump, such as a self priming pump, or the like, that drives the flow of fluid as is known in the art.
Further, a partition 123 is disposed in the test chamber 120, and the partition 123 separates the test chamber 120 from the liquid inlet chamber and the test chamber along the length direction of the test chamber 120; the partition 123 extends along the height direction of the test chamber 120, one end of the partition 123 is connected with the top of the test chamber 120, and the other end of the partition 123 has a gap with the bottom of the test chamber 120, so that the liquid inlet chamber is communicated with the bottom of the test chamber; the second inlet is located in the liquid inlet chamber, and the high liquid level sensor 121 and the low liquid level sensor 122 are located in the test chamber.
In this embodiment, by disposing the partition 123 in the test chamber 120, the inside of the test chamber 120 is partitioned into the liquid inlet chamber and the test chamber, and the liquid inlet chamber is communicated with the bottom of the test chamber, and the second inlet is located in the liquid inlet chamber, so that when liquid flows into the liquid inlet chamber from the second inlet, the liquid level in the test chamber is gradually raised in an overflow manner, and the influence of the liquid level fluctuation during liquid inlet on the test result is further reduced.
Further, a filtering buffer device 124 is arranged in the liquid inlet chamber; the inlet chamber and the test chamber communicate through a filter buffer 124.
After entering from the second inlet, the liquid flow is buffered and decelerated by the filtering and buffering device 124 and then flows into the testing chamber, so that the influence of liquid level fluctuation in the testing chamber on the testing result is avoided.
The filter buffer 124 may be made of a filter material such as a filter sponge, a filter felt, etc., as is known in the art.
Further, as shown in fig. 2, the sensor testing apparatus further includes: the data management unit is used for being connected with the sensor 160 to be tested, is connected with the control unit and is used for generating a test report.
In a specific embodiment, after the sensor 160 to be tested (e.g., a float sensor) is installed, the start test button is clicked, at which point the control unit opens the first valve body 140.
In the case that the liquid surface in the test chamber 120 contacts the sensors 160 to be tested, the control unit counts once, if a plurality of sensors 160 to be tested are provided, the control unit records the action of each sensor 160 to be tested, respectively, and simultaneously, the control unit records the cycle period and stores the data in the data management unit.
When the liquid level in the test chamber 120 contacts the high liquid level sensor 121, the control unit opens the second valve body 150 and simultaneously opens the pump body 130, and discharges the liquid level in the test chamber 120 to the installation position of the low liquid level sensor 122, and at this time closes the second valve body 150 and the pump body 130.
According to this logic, the control system is cycled. After a certain time, the sensor testing device has run n cycles, clicking the stop test button.
At this time, assuming that the number of actions of the collected sensor 160 to be measured is D1, D2, D3 … Dn, the control unit stores the collected data in the data management unit.
Since each sensor under test 160 tested is activated once per cycle, d1=d2= … =dn=n at this time.
When dn+.n, for example Dn > n or Dn < n, it is determined that the sensor 160 to be tested is faulty, and the operator is reminded to detect again.
After the floating ball sensor is tested, the produced test report is exemplified as follows:
Figure BDA0003964701980000091
Figure BDA0003964701980000101
according to the sensor testing device provided by the utility model, in the first aspect, the liquid is circulated in the sensor testing device by using the liquid storage chamber 110, so that the waste of water resources is reduced; in the second aspect, a partition 123 and a filtering buffer 124 are provided inside the test chamber 120 to prevent fluctuation of the liquid level inside the test chamber, resulting in inaccuracy; in the third aspect, a plurality of sensors 160 to be tested can be tested at the same time, improving the working efficiency.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims (10)

1. A sensor testing apparatus, comprising:
the liquid storage chamber is provided with a first outlet and a first inlet;
the testing chamber is positioned below the liquid storage chamber and is provided with a second inlet and a second outlet, the first outlet is communicated with the second inlet, and the second outlet is communicated with the first inlet; a high liquid level sensor and a low liquid level sensor are arranged in the test chamber, and the high liquid level sensor and the low liquid level sensor are arranged up and down along the height direction of the test chamber;
the pump body is arranged between the second outlet and the first inlet;
the first valve body is arranged between the first outlet and the second inlet;
the second valve body is arranged between the second outlet and the first inlet;
the control unit is respectively connected with the high liquid level sensor, the low liquid level sensor, the first valve body, the second valve body and the pump body;
and at least one sensor to be tested can be arranged between the mounting position of the high liquid level sensor and the mounting position of the low liquid level sensor along the height direction of the test chamber.
2. The sensor testing device of claim 1, wherein,
a baffle plate is arranged in the test chamber, and the baffle plate separates the test chamber from a liquid inlet chamber and a test chamber along the length direction of the test chamber;
the partition plate extends along the height direction of the test chamber, one end of the partition plate is connected with the top of the test chamber, and a gap exists between the other end of the partition plate and the bottom of the test chamber, so that the liquid inlet chamber is communicated with the bottom of the test chamber;
the second inlet is positioned in the liquid inlet chamber, and the high liquid level sensor and the low liquid level sensor are positioned in the test chamber.
3. The sensor testing device of claim 2, wherein,
a filtering buffer device is arranged in the liquid inlet chamber;
the liquid inlet chamber is communicated with the testing chamber through the filtering buffer device.
4. A sensor testing device according to claim 3, wherein the filter cushioning means is a filter sponge.
5. The sensor testing device of claim 1, wherein the volume of the reservoir is greater than the volume of the test chamber.
6. The sensor testing device of claim 5, wherein the volume of the reservoir is greater than 1.5 times the volume of the testing chamber.
7. The sensor testing device of claim 1, wherein,
and the installation position of the first inlet is higher than that of the first outlet along the height direction of the liquid storage chamber.
8. The sensor testing device of claim 1, wherein the second outlet is mounted at a position lower than the low level sensor in a height direction of the testing chamber.
9. The sensor testing device of claim 8, wherein the second inlet is mounted at a higher position than the second outlet.
10. The sensor testing device of any one of claims 1 to 9, further comprising:
and the data management unit is used for being connected with the sensor to be tested and the control unit and generating a test report.
CN202223178916.5U 2022-11-25 2022-11-25 Sensor testing device Active CN219161343U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223178916.5U CN219161343U (en) 2022-11-25 2022-11-25 Sensor testing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223178916.5U CN219161343U (en) 2022-11-25 2022-11-25 Sensor testing device

Publications (1)

Publication Number Publication Date
CN219161343U true CN219161343U (en) 2023-06-09

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Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN219161343U (en)

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