CN219151129U - A large food waste reduction machine - Google Patents

A large food waste reduction machine Download PDF

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Publication number
CN219151129U
CN219151129U CN202223159360.5U CN202223159360U CN219151129U CN 219151129 U CN219151129 U CN 219151129U CN 202223159360 U CN202223159360 U CN 202223159360U CN 219151129 U CN219151129 U CN 219151129U
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dehydrator
supporting seat
machine
crusher
kitchen waste
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余旭
张宇
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Abstract

The utility model discloses a large kitchen waste reducing machine, which comprises a main body consisting of a feeding machine, a crusher, a dehydrator and a screw conveyor. The collected kitchen waste is loaded by using a garbage can, the kitchen waste is conveyed to a hopper by using a feeding machine, is scattered by a crusher and a dehydrator in sequence, is extruded to remove water, and is conveyed to a receiving place by using a screw conveyor. The kitchen waste is subjected to on-site 'reduction' treatment, the weight and the volume of the kitchen waste are greatly reduced, and the kitchen waste is collected and transported in a concentrated manner after the treatment is finished, and the subsequent fermentation treatment or incineration treatment is finished.

Description

一种大型餐厨垃圾减量机A large-scale food waste reduction machine

技术领域technical field

本实用新型属于环境保护、餐厨垃圾处理设备技术领域,具体是一种大型餐厨垃圾减量机。The utility model belongs to the technical field of environmental protection and kitchen waste treatment equipment, in particular to a large scale kitchen waste reducing machine.

背景技术Background technique

随着人们生活水平的不断提高,餐厨垃圾的产生只有增无减。餐厨垃圾主要由淀粉、油脂、盐分等组成。实际收运中餐厨垃圾中会掺杂其它垃圾形成混合垃圾。餐厨垃圾传统的处理方式主要有焚烧和填埋两种。餐厨垃圾采取焚化处理,易产生有害气体二噁英等,而填埋方式容易造成土壤和地下水污染。餐厨垃圾也是威胁城市居民身体健康的重大病菌的产生源头。故而提倡餐厨垃圾减量化、资源化、无害化处理。餐厨垃圾从源头进行减量化处理。With the continuous improvement of people's living standards, the generation of kitchen waste will only increase. Food waste is mainly composed of starch, grease, salt and so on. The actual collection and transportation of Chinese food waste will be mixed with other waste to form mixed waste. The traditional treatment methods of food waste mainly include incineration and landfill. Food waste is treated by incineration, which is likely to produce harmful gases such as dioxins, and landfill is likely to cause soil and groundwater pollution. Food waste is also the source of major germs that threaten the health of urban residents. Therefore, the reduction, recycling and harmless treatment of kitchen waste are advocated. Food waste is reduced from the source.

餐厨垃圾的就地减量化处理的流程为,使用垃圾桶集中收运后,通过上料机将垃圾桶倾倒进料斗,料斗底部出口与破碎机进料口连接,破碎机出料口与脱水机进料口相连,将餐厨垃圾经过破碎和脱水后粒度变小,除去部分水分,然后通过螺旋输送机输送集中,将脱水后的物料焚烧处理或发酵处理。就地处置餐厨垃圾面临设备的处理速度慢,餐厨垃圾堆积,污水外流,夏季环境温度较高,垃圾分解臭气严重,滋生蚊蝇,污染环境。The process of on-site reduction treatment of kitchen waste is as follows: after collecting and transporting the garbage cans centrally, the garbage cans are dumped into the hopper through the feeder, the outlet at the bottom of the hopper is connected to the feed port of the crusher, and the discharge port of the crusher is Connected with the feed port of the dehydrator, the food waste is crushed and dehydrated to become smaller in particle size, part of the water is removed, and then transported and concentrated by the screw conveyor, and the dehydrated material is incinerated or fermented. Disposal of food waste on site is faced with slow processing speed of equipment, accumulation of food waste, outflow of sewage, high ambient temperature in summer, severe odor from waste decomposition, breeding of mosquitoes and flies, and polluting the environment.

实用新型内容Utility model content

本实用新型提供的一种大型餐厨垃圾减量机,主要由上料机、破碎机、脱水机、螺旋输送机、底座、护栏及外部封板构成。The utility model provides a large-scale food waste reduction machine, which is mainly composed of a feeder, a crusher, a dehydrator, a screw conveyor, a base, a guardrail and an external sealing plate.

减量机整体呈长方形,左高右低,左侧为进料位置,右方为出料方向。下方为底座支撑各个设备。底座由方管焊接而成,最下方的方管焊接各个底脚。底部上部安装脱水机,脱水机的入料口上方安装破碎机,脱水机出料口下方与螺旋输送机相连,破碎机的入料口与料斗相连。底座的左侧为支撑架,支撑架安装固定上料机。The weight reducer has a rectangular shape as a whole, the left side is high and the right side is low, the left side is the feeding position, and the right side is the discharging direction. Below is the base to support each device. The base is welded by square tubes, and the bottom square tube is welded with each foot. A dehydrator is installed on the upper part of the bottom, a crusher is installed above the feed port of the dehydrator, the bottom of the discharge port of the dehydrator is connected with a screw conveyor, and the feed port of the crusher is connected with a hopper. The left side of the base is a support frame, and the support frame is installed to fix the feeding machine.

所诉的上料机可以将垃圾桶装夹后提升、翻转,将物料倒入料斗内。料斗呈锥形,底部方形出料口,入料斗的左侧倾斜角度较小,便于垃圾桶内物料倾倒后流入破碎机。所诉的破碎机为双轴辊破碎机,进料口和出料口均为方形,将垃圾桶倾倒的餐厨垃圾打碎。所诉的脱水机是螺旋挤压脱水机,脱水机的主轴上焊接挤压螺旋,进料口支撑座安装在脱水机支撑架的左侧,出料口支撑座安装在脱水机支撑架的右侧,脱水机支撑架固定在底座上。进料口支撑座和出料口支撑座之间固定筛桶和刮刀,筛桶上开有条形筛缝,挤压螺旋的螺距不断变小,将餐厨垃圾的体积不断挤压变小,水分从筛缝流出,固定刮刀可以除去挤压螺旋上缠绕的塑料绳等软质物料。筛桶位置的底部安装集水槽,集水槽呈V型,底部带有污水接管,集水槽固定在脱水机支撑架上。脱水机左侧安装电机,电机固定在脱水机支撑架,电机输出轴使用联轴器连接主轴,出料口支撑座处主轴上安装挤压座,挤压座的头部呈V型,可以封堵挤压螺旋的出料口,挤压座的尾部安装板固定气缸推杆头部,气缸安装在出料口支撑座外侧,气缸带动挤压座来回运动。The claimed feeding machine can lift and turn over the garbage bin after being clamped, and pour materials into the hopper. The hopper is conical, with a square outlet at the bottom, and the left side of the hopper is inclined at a small angle, which facilitates the dumping of materials in the trash can and then into the crusher. The crusher in question is a double-shaft roller crusher, with a square feed port and a discharge port, and crushes the kitchen waste dumped from the trash can. The dehydrator in question is a screw extrusion dehydrator. The extrusion screw is welded on the main shaft of the dehydrator. On the side, the support frame of the dehydrator is fixed on the base. The sieve barrel and scraper are fixed between the support seat of the feed inlet and the support seat of the discharge port. There are strip-shaped sieves on the sieve barrel. The pitch of the extrusion screw is continuously reduced, and the volume of the kitchen waste is continuously squeezed and reduced. Moisture flows out from the sieve, and the fixed scraper can remove soft materials such as plastic ropes wound on the extrusion screw. A sump is installed at the bottom of the sieve bucket, the sump is V-shaped, with a sewage connection at the bottom, and the sump is fixed on the support frame of the dehydrator. The motor is installed on the left side of the dehydrator, and the motor is fixed on the support frame of the dehydrator. The output shaft of the motor is connected to the main shaft with a coupling, and an extrusion seat is installed on the main shaft at the support seat of the discharge port. Block the discharge port of the extrusion screw, the tail mounting plate of the extrusion seat fixes the head of the cylinder push rod, the cylinder is installed on the outside of the support seat of the discharge port, and the cylinder drives the extrusion seat to move back and forth.

所诉的螺旋输送机倾斜布置,固定在底座上,输送电机布置在螺旋输送机的顶部,螺旋输送机的出料口将脱水后的物料输送至高处。The said screw conveyor is arranged obliquely and fixed on the base, the conveying motor is arranged on the top of the screw conveyor, and the discharge port of the screw conveyor transports the dehydrated material to a high place.

减量机外侧使用外部封板布置外观,减量机顶部面板上安装护栏。外面设置检修门,方便检修。靠近上料机位置的面板上设置控制屏,控制整机设备运转。The exterior of the weight reducer is arranged with an external sealing plate, and a guardrail is installed on the top panel of the weight reducer. An inspection door is set outside for easy inspection and maintenance. A control screen is set on the panel close to the position of the feeding machine to control the operation of the whole machine.

附图说明Description of drawings

图1为本实用新型结构主视图Fig. 1 is the front view of the structure of the utility model

图2为本实用新型结构主视图剖视图Fig. 2 is a cross-sectional view of the front view of the structure of the utility model

图3为本实用新型结构俯视图Figure 3 is a top view of the structure of the utility model

图4为本实用新型结构立体图Fig. 4 is a perspective view of the structure of the utility model

图5为本实用新型结构左视图Fig. 5 is the left view of the structure of the utility model

图6为本实用新型结构脱水机俯视图Fig. 6 is the top view of the structure dehydrator of the present utility model

图中1上料机,2破碎机,3脱水机,301电机,302联轴器,303主轴,304挤压螺旋,305进料口支撑座,306出料口支撑座,307集水槽,308挤压座,309气缸,310筛桶,311刮刀,312脱水机支撑架,4螺旋输送机,401输送电机,402进料口,403出料口,5底座,501底脚,502支撑架,6护栏,7外部封板,701料斗,702面板,703检修门,704控制屏In the figure, 1 feeder, 2 crusher, 3 dehydrator, 301 motor, 302 coupling, 303 main shaft, 304 extrusion screw, 305 feed port support seat, 306 discharge port support seat, 307 water collection tank, 308 Extrusion seat, 309 cylinder, 310 screen barrel, 311 scraper, 312 dehydrator support frame, 4 screw conveyor, 401 conveying motor, 402 feed port, 403 discharge port, 5 base, 501 foot, 502 support frame, 6 guardrail, 7 external sealing plate, 701 hopper, 702 panel, 703 access door, 704 control panel

具体实施方式Detailed ways

1.下面结合图1-6对本实用新型进行详细说明,为叙述方便,现对下文所说的方位规定如下,下文所说的上下左右前后方向与图1投影关系的上下左右前后方向一致。1. the utility model is described in detail below in conjunction with Fig. 1-6, for the convenience of narration, the orientation mentioned below is stipulated as follows now, the up, down, left, right, front and back directions mentioned below are consistent with the up, down, left, right, front and back directions of Fig. 1 projection relationship.

2.参照图1-6,根据本实用新型的实施例的一种大型餐厨垃圾减量机,主体由上料机1、破碎机2、脱水机3、螺旋输送机4、底座5、护栏6和外部封板7组成。减量机呈长方形,左端高,右端低。左侧安装上料机1挂装垃圾桶运输餐厨垃圾,右端的螺旋输送机4设置出料口403。2. Referring to Figures 1-6, a large-scale food waste reduction machine according to an embodiment of the present invention, the main body consists of a feeder 1, a crusher 2, a dehydrator 3, a screw conveyor 4, a base 5, and a guardrail 6 and outer sealing plate 7 to form. The weight reducing machine is rectangular, the left end is high, and the right end is low. The feeder 1 is installed on the left side to hang the trash can to transport the food waste, and the screw conveyor 4 at the right end is provided with a discharge port 403 .

3.参照图1-6,所诉的底座5由方管焊接而成,上侧焊接支撑架502,下发均匀布置底脚501。上料机1固定在支撑架502上。所诉的脱水机3呈长方形,电机301布置在脱水机3的左侧,底部设置脱水机支撑架312,脱水机支撑架312由方管焊接连接到底座5上。主轴303外焊接挤压螺旋304,挤压螺旋304的螺距不断变小。进料口支撑座305安装在脱水机支撑座312上,进料口支撑座305上方设置法兰与破碎机2下方出料口连接。出料口支撑座306安装在脱水机支撑座312上,出料口支撑座306下发设置出料口法兰与螺旋输送机4的进料口402法兰连接。在出料口支撑座306和进料口支撑座305之间安装筛桶310和刮刀311。出料口支撑座306和进料口支撑座305设置轴孔,电机301输出轴与主轴303使用联轴器302连接。筛桶310上设置条形缝隙,底部设置集水槽307,集水槽307固定在底座上,刮刀311与挤压螺旋304配合,去除挤压螺旋304上缠绕的塑料等其它软质物料。筛桶310上设置不同的腔体,随着挤压螺旋304的转动,堆积的餐厨垃圾体积不断变小、挤压除去水分。在出料口支撑座306位置,主轴303上安装挤压座308,挤压座308的头部呈锥形,尾部封板与气缸309的推杆头部连接,气缸309固定在出料口支撑座306上,推动挤压座308压住挤压螺旋304出口,辅助挤压去除水分。螺旋输送机4呈倾斜布置,固定在底座5上。破碎机2上方入料口与料斗701连接,料斗701呈锥形,左侧倾斜角度较小,易于上料机1倾倒的餐厨垃圾进入破碎机2。料斗701固定在支撑架502上。减量机外面使用外部封板7进行装饰外观。减量机外部安装面板702,固定在支撑架上。减量机的顶部面(702上方设置护栏6,减量机正方面板702设置检修门703,靠近上料机1位置面板702设置控制屏704。3. Referring to Figures 1-6, the base 5 is welded by square tubes, the upper side is welded with a support frame 502, and the bottom feet 501 are evenly arranged. The feeder 1 is fixed on the support frame 502 . The dehydrator 3 is rectangular, the motor 301 is arranged on the left side of the dehydrator 3, and the dehydrator support frame 312 is arranged at the bottom, and the dehydrator support frame 312 is welded to the base 5 by a square tube. The extruding helix 304 is welded outside the main shaft 303, and the pitch of the extruding helix 304 becomes smaller continuously. The feed port support seat 305 is installed on the dehydrator support seat 312, and a flange is arranged above the feed port support seat 305 to connect with the discharge port below the crusher 2. The discharge port support seat 306 is installed on the dehydrator support seat 312 , and the discharge port support seat 306 is issued to connect the discharge port flange with the feed port 402 flange of the screw conveyor 4 . A sieve bucket 310 and a scraper 311 are installed between the support seat 306 of the discharge port and the support seat 305 of the feed port. The supporting seat 306 of the material outlet and the supporting seat 305 of the feeding port are provided with shaft holes, and the output shaft of the motor 301 is connected with the main shaft 303 using a coupling 302 . Sieve bucket 310 is provided with strip-shaped slits, and the bottom is provided with sump 307, which is fixed on the base. Scraper 311 cooperates with extruding screw 304 to remove other soft materials such as plastics wound on extruding screw 304. Different cavities are arranged on the sieve bucket 310, and with the rotation of the extruding screw 304, the volume of the accumulated kitchen waste becomes smaller and squeezed to remove water. At the position of the support seat 306 of the discharge port, an extrusion seat 308 is installed on the main shaft 303. The head of the extrusion seat 308 is conical, and the tail sealing plate is connected with the push rod head of the cylinder 309, and the cylinder 309 is fixed on the support of the discharge port. On the seat 306, push the extruding seat 308 to press the outlet of the extruding screw 304 to assist extruding to remove moisture. The screw conveyor 4 is arranged obliquely and fixed on the base 5 . The upper feed port of the crusher 2 is connected to the hopper 701, the hopper 701 is conical, with a small inclination angle on the left side, so it is easy for the food waste dumped by the feeder 1 to enter the crusher 2. The hopper 701 is fixed on the support frame 502 . The external sealing plate 7 is used outside the weight reducing machine to decorate the appearance. The external mounting panel 702 of the weight reducing machine is fixed on the support frame. A guardrail 6 is set on the top surface (702) of the weight reducing machine, an inspection door 703 is set on the front panel 702 of the weight reducing machine, and a control screen 704 is set near the position panel 702 of the feeding machine 1.

4.参照图1-6,根据本实用新型的实施例的一种大型餐厨垃圾减量机,开始工作时,餐厨垃圾使用垃圾桶装载,垃圾桶挂装在上料机1上,上料机将垃圾桶提升、翻转,将餐厨垃圾倾倒进料斗701,料斗701底部与破碎机2连接,餐厨垃圾进入破碎机2,打碎后的餐厨垃圾进入脱水机3,经过挤压螺旋304和挤压座308的推压,去除水分。餐厨垃圾进入螺旋输送机4,输送至高处,经由出料口403排出。4. Referring to Figures 1-6, a large-scale kitchen waste reduction machine according to the embodiment of the present utility model, when starting to work, the kitchen waste is loaded with a garbage can, and the garbage can is hung on the loader 1, and the upper The feeder lifts and flips the trash can, dumps the kitchen waste into the hopper 701, the bottom of the hopper 701 is connected to the crusher 2, the food waste enters the crusher 2, and the crushed food waste enters the dehydrator 3, and after squeezing The pushing of the pressing screw 304 and the pressing seat 308 removes moisture. Kitchen waste enters the screw conveyor 4, is conveyed to a high place, and is discharged through the discharge port 403.

5.本实用新型的有益效果是:本实用新型一种大型餐厨垃圾减量机,使用水平布置的脱水机3,更有利于餐厨垃圾的输送、挤压,处理效率和处理量大幅度增加。餐厨垃圾进入脱水机3前使用破碎机2将餐厨垃圾打碎,更有利于脱水机3的挤压螺旋304堆叠,除去水分。挤压后的污水经集水槽307底部的排污管排出,使用螺旋输送机4改变物料的出料位置和出料高度,适用各种不同的装载形式,便于将脱水后的餐厨垃圾进行运输。5. The beneficial effects of the utility model are: the utility model is a large-scale food waste reduction machine, which uses a horizontally arranged dehydrator 3, which is more conducive to the transportation and extrusion of food waste, and the processing efficiency and processing capacity are greatly improved. Increase. Before the food waste enters the dehydrator 3, the crusher 2 is used to crush the food waste, which is more conducive to the stacking of the extruding screw 304 of the dehydrator 3 to remove water. The squeezed sewage is discharged through the sewage pipe at the bottom of the sump 307, and the screw conveyor 4 is used to change the discharge position and discharge height of the material, which is suitable for various loading forms, and is convenient for transporting the dehydrated kitchen waste.

6.以上所诉仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡是本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均包含在本实用新型的保护范围之内。6. The above complaints are only preferred embodiments of the utility model, and are not intended to limit the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model are included in the Within the protection scope of the present utility model.

Claims (1)

1. A large kitchen waste reducing machine mainly comprises a feeding machine (1), a crusher (2), a dehydrator (3), a screw conveyor (4), a base (5), a guardrail (6) and an external sealing plate (7);
the base (5) is positioned below the deweighting machine and is formed by welding square pipes, bottom welding feet (501) of the square pipes are uniformly arranged below the deweighting machine, a supporting frame (502) is arranged above the square pipes, a feeding machine (1) is installed on the supporting frame which is arranged close to the left side of the base (5), a dehydrator (3) is installed above the base (5), and a crusher (2) is installed on the dehydrator (3);
the motor (301) of the dehydrator (3) is arranged on the left side of the base (5), the top of the feed port supporting seat (305) is connected with the crusher (2) through a feed port, the feed port supporting seat (305) is fixed on the left side of the dehydrator supporting seat (502), the bottom of the discharge port supporting seat (306) is connected with the feed port (402) of the screw conveyor (4), the discharge port supporting seat (306) is fixed on the right side of the dehydrator supporting seat (502), the holes on the side plates of the discharge port supporting seat (306) and the feed port supporting seat (305) are used for installing a main shaft (303), the extrusion screw (304) is welded on the main shaft (303), the pitch of the extrusion screw (304) is continuously reduced, a sieve barrel (310) and a scraper (311) are arranged between the discharge port supporting seat (306) and the feed port supporting seat (305), a strip sieve slot hole is formed in the sieve barrel (310), the scraper (311) is mutually matched with the extrusion screw (304), the main shaft is arranged on the main shaft close to the position, the head of the extrusion seat (308) is conical, the extrusion seat (304) can be pushed into the extrusion screw (304) to be welded on the main shaft (303), the tail part (309) is fixedly connected with the main shaft (301) through the extrusion screw (309) by the air cylinder (301), the discharging port supporting seat (306) is a square flange discharging port and is connected with a feeding port (402) of the spiral conveyor (4), the spiral conveyor (4) is obliquely arranged and fixed on the base (5), the discharging port (403) is close to the inclined top of the spiral conveyor (4), the conveying motor (401) is arranged at the inclined top of the spiral conveyor (4), and the dehydrated kitchen waste is lifted to be conveyed after being lifted to the height;
the top of the crusher (2) is provided with a hopper (701), the hopper (701) is V-shaped, the bottom of the hopper is provided with a square flange opening, the hopper is fixed on the support frame (502), the outer side of the deweighting machine is decorated by using an external sealing plate (7), a top-mounted panel (702) is fixed on the support frame (502), the top of the deweighting machine is provided with a guardrail (6), a control screen (704) is arranged close to the panel (702) at the position of the feeding machine (1), and the front of the deweighting machine is provided with an access door (703);
the spiral conveyor (4) changes the conveying direction and the conveying height of the dehydrated kitchen waste, can be matched with different garbage cans for collection, and the sewage is discharged through a sewage discharge pipe at the bottom of the water collecting tank (307).
CN202223159360.5U 2022-11-28 2022-11-28 A large food waste reduction machine Expired - Fee Related CN219151129U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223159360.5U CN219151129U (en) 2022-11-28 2022-11-28 A large food waste reduction machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223159360.5U CN219151129U (en) 2022-11-28 2022-11-28 A large food waste reduction machine

Publications (1)

Publication Number Publication Date
CN219151129U true CN219151129U (en) 2023-06-09

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223159360.5U Expired - Fee Related CN219151129U (en) 2022-11-28 2022-11-28 A large food waste reduction machine

Country Status (1)

Country Link
CN (1) CN219151129U (en)

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