CN219151129U - A large food waste reduction machine - Google Patents
A large food waste reduction machine Download PDFInfo
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- CN219151129U CN219151129U CN202223159360.5U CN202223159360U CN219151129U CN 219151129 U CN219151129 U CN 219151129U CN 202223159360 U CN202223159360 U CN 202223159360U CN 219151129 U CN219151129 U CN 219151129U
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- 230000009467 reduction Effects 0.000 title abstract description 8
- 239000010794 food waste Substances 0.000 title description 20
- 239000010806 kitchen waste Substances 0.000 claims abstract description 22
- 239000010813 municipal solid waste Substances 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000001125 extrusion Methods 0.000 claims description 20
- 238000007789 sealing Methods 0.000 claims description 8
- 239000010865 sewage Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims 2
- 230000004151 fermentation Effects 0.000 abstract 1
- 238000000855 fermentation Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 6
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 241000255925 Diptera Species 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000007779 soft material Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 150000002013 dioxins Chemical class 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000003895 groundwater pollution Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000010812 mixed waste Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000003900 soil pollution Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于环境保护、餐厨垃圾处理设备技术领域,具体是一种大型餐厨垃圾减量机。The utility model belongs to the technical field of environmental protection and kitchen waste treatment equipment, in particular to a large scale kitchen waste reducing machine.
背景技术Background technique
随着人们生活水平的不断提高,餐厨垃圾的产生只有增无减。餐厨垃圾主要由淀粉、油脂、盐分等组成。实际收运中餐厨垃圾中会掺杂其它垃圾形成混合垃圾。餐厨垃圾传统的处理方式主要有焚烧和填埋两种。餐厨垃圾采取焚化处理,易产生有害气体二噁英等,而填埋方式容易造成土壤和地下水污染。餐厨垃圾也是威胁城市居民身体健康的重大病菌的产生源头。故而提倡餐厨垃圾减量化、资源化、无害化处理。餐厨垃圾从源头进行减量化处理。With the continuous improvement of people's living standards, the generation of kitchen waste will only increase. Food waste is mainly composed of starch, grease, salt and so on. The actual collection and transportation of Chinese food waste will be mixed with other waste to form mixed waste. The traditional treatment methods of food waste mainly include incineration and landfill. Food waste is treated by incineration, which is likely to produce harmful gases such as dioxins, and landfill is likely to cause soil and groundwater pollution. Food waste is also the source of major germs that threaten the health of urban residents. Therefore, the reduction, recycling and harmless treatment of kitchen waste are advocated. Food waste is reduced from the source.
餐厨垃圾的就地减量化处理的流程为,使用垃圾桶集中收运后,通过上料机将垃圾桶倾倒进料斗,料斗底部出口与破碎机进料口连接,破碎机出料口与脱水机进料口相连,将餐厨垃圾经过破碎和脱水后粒度变小,除去部分水分,然后通过螺旋输送机输送集中,将脱水后的物料焚烧处理或发酵处理。就地处置餐厨垃圾面临设备的处理速度慢,餐厨垃圾堆积,污水外流,夏季环境温度较高,垃圾分解臭气严重,滋生蚊蝇,污染环境。The process of on-site reduction treatment of kitchen waste is as follows: after collecting and transporting the garbage cans centrally, the garbage cans are dumped into the hopper through the feeder, the outlet at the bottom of the hopper is connected to the feed port of the crusher, and the discharge port of the crusher is Connected with the feed port of the dehydrator, the food waste is crushed and dehydrated to become smaller in particle size, part of the water is removed, and then transported and concentrated by the screw conveyor, and the dehydrated material is incinerated or fermented. Disposal of food waste on site is faced with slow processing speed of equipment, accumulation of food waste, outflow of sewage, high ambient temperature in summer, severe odor from waste decomposition, breeding of mosquitoes and flies, and polluting the environment.
实用新型内容Utility model content
本实用新型提供的一种大型餐厨垃圾减量机,主要由上料机、破碎机、脱水机、螺旋输送机、底座、护栏及外部封板构成。The utility model provides a large-scale food waste reduction machine, which is mainly composed of a feeder, a crusher, a dehydrator, a screw conveyor, a base, a guardrail and an external sealing plate.
减量机整体呈长方形,左高右低,左侧为进料位置,右方为出料方向。下方为底座支撑各个设备。底座由方管焊接而成,最下方的方管焊接各个底脚。底部上部安装脱水机,脱水机的入料口上方安装破碎机,脱水机出料口下方与螺旋输送机相连,破碎机的入料口与料斗相连。底座的左侧为支撑架,支撑架安装固定上料机。The weight reducer has a rectangular shape as a whole, the left side is high and the right side is low, the left side is the feeding position, and the right side is the discharging direction. Below is the base to support each device. The base is welded by square tubes, and the bottom square tube is welded with each foot. A dehydrator is installed on the upper part of the bottom, a crusher is installed above the feed port of the dehydrator, the bottom of the discharge port of the dehydrator is connected with a screw conveyor, and the feed port of the crusher is connected with a hopper. The left side of the base is a support frame, and the support frame is installed to fix the feeding machine.
所诉的上料机可以将垃圾桶装夹后提升、翻转,将物料倒入料斗内。料斗呈锥形,底部方形出料口,入料斗的左侧倾斜角度较小,便于垃圾桶内物料倾倒后流入破碎机。所诉的破碎机为双轴辊破碎机,进料口和出料口均为方形,将垃圾桶倾倒的餐厨垃圾打碎。所诉的脱水机是螺旋挤压脱水机,脱水机的主轴上焊接挤压螺旋,进料口支撑座安装在脱水机支撑架的左侧,出料口支撑座安装在脱水机支撑架的右侧,脱水机支撑架固定在底座上。进料口支撑座和出料口支撑座之间固定筛桶和刮刀,筛桶上开有条形筛缝,挤压螺旋的螺距不断变小,将餐厨垃圾的体积不断挤压变小,水分从筛缝流出,固定刮刀可以除去挤压螺旋上缠绕的塑料绳等软质物料。筛桶位置的底部安装集水槽,集水槽呈V型,底部带有污水接管,集水槽固定在脱水机支撑架上。脱水机左侧安装电机,电机固定在脱水机支撑架,电机输出轴使用联轴器连接主轴,出料口支撑座处主轴上安装挤压座,挤压座的头部呈V型,可以封堵挤压螺旋的出料口,挤压座的尾部安装板固定气缸推杆头部,气缸安装在出料口支撑座外侧,气缸带动挤压座来回运动。The claimed feeding machine can lift and turn over the garbage bin after being clamped, and pour materials into the hopper. The hopper is conical, with a square outlet at the bottom, and the left side of the hopper is inclined at a small angle, which facilitates the dumping of materials in the trash can and then into the crusher. The crusher in question is a double-shaft roller crusher, with a square feed port and a discharge port, and crushes the kitchen waste dumped from the trash can. The dehydrator in question is a screw extrusion dehydrator. The extrusion screw is welded on the main shaft of the dehydrator. On the side, the support frame of the dehydrator is fixed on the base. The sieve barrel and scraper are fixed between the support seat of the feed inlet and the support seat of the discharge port. There are strip-shaped sieves on the sieve barrel. The pitch of the extrusion screw is continuously reduced, and the volume of the kitchen waste is continuously squeezed and reduced. Moisture flows out from the sieve, and the fixed scraper can remove soft materials such as plastic ropes wound on the extrusion screw. A sump is installed at the bottom of the sieve bucket, the sump is V-shaped, with a sewage connection at the bottom, and the sump is fixed on the support frame of the dehydrator. The motor is installed on the left side of the dehydrator, and the motor is fixed on the support frame of the dehydrator. The output shaft of the motor is connected to the main shaft with a coupling, and an extrusion seat is installed on the main shaft at the support seat of the discharge port. Block the discharge port of the extrusion screw, the tail mounting plate of the extrusion seat fixes the head of the cylinder push rod, the cylinder is installed on the outside of the support seat of the discharge port, and the cylinder drives the extrusion seat to move back and forth.
所诉的螺旋输送机倾斜布置,固定在底座上,输送电机布置在螺旋输送机的顶部,螺旋输送机的出料口将脱水后的物料输送至高处。The said screw conveyor is arranged obliquely and fixed on the base, the conveying motor is arranged on the top of the screw conveyor, and the discharge port of the screw conveyor transports the dehydrated material to a high place.
减量机外侧使用外部封板布置外观,减量机顶部面板上安装护栏。外面设置检修门,方便检修。靠近上料机位置的面板上设置控制屏,控制整机设备运转。The exterior of the weight reducer is arranged with an external sealing plate, and a guardrail is installed on the top panel of the weight reducer. An inspection door is set outside for easy inspection and maintenance. A control screen is set on the panel close to the position of the feeding machine to control the operation of the whole machine.
附图说明Description of drawings
图1为本实用新型结构主视图Fig. 1 is the front view of the structure of the utility model
图2为本实用新型结构主视图剖视图Fig. 2 is a cross-sectional view of the front view of the structure of the utility model
图3为本实用新型结构俯视图Figure 3 is a top view of the structure of the utility model
图4为本实用新型结构立体图Fig. 4 is a perspective view of the structure of the utility model
图5为本实用新型结构左视图Fig. 5 is the left view of the structure of the utility model
图6为本实用新型结构脱水机俯视图Fig. 6 is the top view of the structure dehydrator of the present utility model
图中1上料机,2破碎机,3脱水机,301电机,302联轴器,303主轴,304挤压螺旋,305进料口支撑座,306出料口支撑座,307集水槽,308挤压座,309气缸,310筛桶,311刮刀,312脱水机支撑架,4螺旋输送机,401输送电机,402进料口,403出料口,5底座,501底脚,502支撑架,6护栏,7外部封板,701料斗,702面板,703检修门,704控制屏In the figure, 1 feeder, 2 crusher, 3 dehydrator, 301 motor, 302 coupling, 303 main shaft, 304 extrusion screw, 305 feed port support seat, 306 discharge port support seat, 307 water collection tank, 308 Extrusion seat, 309 cylinder, 310 screen barrel, 311 scraper, 312 dehydrator support frame, 4 screw conveyor, 401 conveying motor, 402 feed port, 403 discharge port, 5 base, 501 foot, 502 support frame, 6 guardrail, 7 external sealing plate, 701 hopper, 702 panel, 703 access door, 704 control panel
具体实施方式Detailed ways
1.下面结合图1-6对本实用新型进行详细说明,为叙述方便,现对下文所说的方位规定如下,下文所说的上下左右前后方向与图1投影关系的上下左右前后方向一致。1. the utility model is described in detail below in conjunction with Fig. 1-6, for the convenience of narration, the orientation mentioned below is stipulated as follows now, the up, down, left, right, front and back directions mentioned below are consistent with the up, down, left, right, front and back directions of Fig. 1 projection relationship.
2.参照图1-6,根据本实用新型的实施例的一种大型餐厨垃圾减量机,主体由上料机1、破碎机2、脱水机3、螺旋输送机4、底座5、护栏6和外部封板7组成。减量机呈长方形,左端高,右端低。左侧安装上料机1挂装垃圾桶运输餐厨垃圾,右端的螺旋输送机4设置出料口403。2. Referring to Figures 1-6, a large-scale food waste reduction machine according to an embodiment of the present invention, the main body consists of a feeder 1, a
3.参照图1-6,所诉的底座5由方管焊接而成,上侧焊接支撑架502,下发均匀布置底脚501。上料机1固定在支撑架502上。所诉的脱水机3呈长方形,电机301布置在脱水机3的左侧,底部设置脱水机支撑架312,脱水机支撑架312由方管焊接连接到底座5上。主轴303外焊接挤压螺旋304,挤压螺旋304的螺距不断变小。进料口支撑座305安装在脱水机支撑座312上,进料口支撑座305上方设置法兰与破碎机2下方出料口连接。出料口支撑座306安装在脱水机支撑座312上,出料口支撑座306下发设置出料口法兰与螺旋输送机4的进料口402法兰连接。在出料口支撑座306和进料口支撑座305之间安装筛桶310和刮刀311。出料口支撑座306和进料口支撑座305设置轴孔,电机301输出轴与主轴303使用联轴器302连接。筛桶310上设置条形缝隙,底部设置集水槽307,集水槽307固定在底座上,刮刀311与挤压螺旋304配合,去除挤压螺旋304上缠绕的塑料等其它软质物料。筛桶310上设置不同的腔体,随着挤压螺旋304的转动,堆积的餐厨垃圾体积不断变小、挤压除去水分。在出料口支撑座306位置,主轴303上安装挤压座308,挤压座308的头部呈锥形,尾部封板与气缸309的推杆头部连接,气缸309固定在出料口支撑座306上,推动挤压座308压住挤压螺旋304出口,辅助挤压去除水分。螺旋输送机4呈倾斜布置,固定在底座5上。破碎机2上方入料口与料斗701连接,料斗701呈锥形,左侧倾斜角度较小,易于上料机1倾倒的餐厨垃圾进入破碎机2。料斗701固定在支撑架502上。减量机外面使用外部封板7进行装饰外观。减量机外部安装面板702,固定在支撑架上。减量机的顶部面(702上方设置护栏6,减量机正方面板702设置检修门703,靠近上料机1位置面板702设置控制屏704。3. Referring to Figures 1-6, the
4.参照图1-6,根据本实用新型的实施例的一种大型餐厨垃圾减量机,开始工作时,餐厨垃圾使用垃圾桶装载,垃圾桶挂装在上料机1上,上料机将垃圾桶提升、翻转,将餐厨垃圾倾倒进料斗701,料斗701底部与破碎机2连接,餐厨垃圾进入破碎机2,打碎后的餐厨垃圾进入脱水机3,经过挤压螺旋304和挤压座308的推压,去除水分。餐厨垃圾进入螺旋输送机4,输送至高处,经由出料口403排出。4. Referring to Figures 1-6, a large-scale kitchen waste reduction machine according to the embodiment of the present utility model, when starting to work, the kitchen waste is loaded with a garbage can, and the garbage can is hung on the loader 1, and the upper The feeder lifts and flips the trash can, dumps the kitchen waste into the
5.本实用新型的有益效果是:本实用新型一种大型餐厨垃圾减量机,使用水平布置的脱水机3,更有利于餐厨垃圾的输送、挤压,处理效率和处理量大幅度增加。餐厨垃圾进入脱水机3前使用破碎机2将餐厨垃圾打碎,更有利于脱水机3的挤压螺旋304堆叠,除去水分。挤压后的污水经集水槽307底部的排污管排出,使用螺旋输送机4改变物料的出料位置和出料高度,适用各种不同的装载形式,便于将脱水后的餐厨垃圾进行运输。5. The beneficial effects of the utility model are: the utility model is a large-scale food waste reduction machine, which uses a horizontally arranged
6.以上所诉仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡是本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均包含在本实用新型的保护范围之内。6. The above complaints are only preferred embodiments of the utility model, and are not intended to limit the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model are included in the Within the protection scope of the present utility model.
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| CN202223159360.5U CN219151129U (en) | 2022-11-28 | 2022-11-28 | A large food waste reduction machine |
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