CN219113510U - Turntable type continuous processing servo pressure equipment - Google Patents
Turntable type continuous processing servo pressure equipment Download PDFInfo
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- CN219113510U CN219113510U CN202320224634.XU CN202320224634U CN219113510U CN 219113510 U CN219113510 U CN 219113510U CN 202320224634 U CN202320224634 U CN 202320224634U CN 219113510 U CN219113510 U CN 219113510U
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Abstract
The utility model discloses rotary table type continuous processing servo pressure equipment, wherein a processing area is provided with a group of multi-station dividing plates with round structures and a precise servo electric cylinder for driving the multi-station dividing plates to rotate; a plurality of groups of tool clamps for clamping products to be processed are arranged on the multi-station dividing disc; the processing area is sequentially provided with a feeding station, a press-fit unit and a discharging unit around the multi-station dividing disc according to a processing flow; through the material loading mode realization that sets up the multistation graduated disk with the work effect of material loading region and processing region separation in the in-process of product pressure equipment processing, the potential safety hazard that the pressure equipment processing probably brought is stopped to can realize automatic unloading work through the unloading all so, only need operating personnel to realize material loading work in the in-process of processing, compress the manual operation flow step in the pressure equipment processing to minimum, lighten the labour, effectual promotion machining efficiency.
Description
Technical Field
The utility model belongs to the technical field of press mounting and processing, and relates to turntable type continuous processing servo pressure equipment.
Background
The press (including punching machine and hydraulic press) is a universal press with exquisite structure. The press has the characteristics of wide application, high production efficiency and the like, and can be widely applied to cutting, punching, blanking, bending, riveting, forming and other processes. The metal is plastically deformed and broken by applying strong pressure to the metal blank to process the part.
However, there is certain drawback in the conventional press working, taking CN201110140128.4 as an example of a mechanism of a gravitational potential energy press, in this application, loading and unloading work of press working is achieved manually, for an operator, the hand of the operator needs to extend into a press-fitting area (that is, the lower end position of the punch) to operate, which not only results in low working efficiency, but also has a relatively large safety risk for a processor in the continuous press working process, so how to implement efficient processing of continuous press working while ensuring processing safety is a technical problem that needs to be solved urgently by those skilled in the art.
Disclosure of Invention
In order to solve the technical problems, the utility model adopts the following technical scheme:
a turntable type continuous processing servo pressure equipment comprises a processing machine, wherein the processing machine is divided into a processing area and an operating area according to continuous different work;
a group of multi-station dividing plates with circular structures and a precise servo electric cylinder for driving the multi-station dividing plates to rotate are arranged on the processing area;
a plurality of groups of tool clamps for clamping products to be processed are arranged on the multi-station dividing disc;
the processing area is sequentially provided with a feeding station, a press-fit unit and a discharging unit around the multi-station dividing disc according to a processing flow;
the feeding station is arranged at the position of the operation area;
the press-fitting unit includes: the device comprises a group of gantry frames and a servo press-fitting module arranged on the gantry frames, wherein a press-fitting seat is arranged on the servo press-fitting module;
the blanking unit comprises: one end of the material moving sliding module is positioned at the upper end of the multi-station dividing disc, and the other end of the material moving sliding module extends outwards; a group of material taking lifting modules are arranged on the sliding parts of the material moving sliding modules, and material taking clamping claws are arranged on the lifting parts of the material taking lifting modules.
As a further scheme of the utility model: the servo press-fitting module is a single-pass six-section speed precise press-fitting module and is controlled by a PLC automatic control system.
As a further scheme of the utility model: the servo press-fit module further comprises a data display host used for displaying working parameters of the servo press-fit module and a control panel used for controlling the data display host.
As a further scheme of the utility model: the processing machine table is provided with a protective upper cover for protecting the processing area from being covered by the cage, and an operation window corresponding to the operation area is arranged on the protective upper cover.
As a further scheme of the utility model: the gantry frame adopts a four-column type supporting structure, and can stably support and fix the servo press-fitting module.
As a further scheme of the utility model: a discharge guide rail which is obliquely arranged is arranged in the processing area and is connected with an external receiving unit; the discharging guide rail is arranged at the tail end of the material moving sliding module.
The utility model has the beneficial effects that: through the material loading mode realization that sets up the multistation graduated disk with the work effect of material loading region and processing region separation in the in-process of product pressure equipment processing, the potential safety hazard that the pressure equipment processing probably brought is stopped to can realize automatic unloading work through the unloading all so, only need operating personnel to realize material loading work in the in-process of processing, compress the manual operation flow step in the pressure equipment processing to minimum, lighten the labour, effectual promotion machining efficiency.
Drawings
Fig. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a schematic view of still another construction of the present utility model.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it should be understood that the described embodiments are only some embodiments of the present application, but not all embodiments, and the present application is not limited by the example embodiments described herein. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present disclosure.
In the description of the present utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the embodiments of the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like are to be construed broadly and include, for example, either permanently connected, removably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
1-2, in an embodiment of the present utility model, a turntable type continuous processing servo pressure device includes a processing machine 12, wherein the processing machine 12 is divided into a processing area 2 and an operation area 1 according to continuous differences of work;
a group of multi-station dividing discs 3 with circular structures and a precise servo electric cylinder for driving the multi-station dividing discs 3 to rotate are arranged on the processing area 2;
a plurality of groups of tool clamps 4 for clamping products to be processed are arranged on the multi-station dividing disc 3;
the processing area 2 is provided with a feeding station, a press-fitting unit and a discharging unit which are sequentially arranged around the multi-station dividing disc 3 according to a processing flow;
the feeding station is arranged at the position of the operation area 1;
the press-fitting unit includes: the device comprises a group of gantry frames 11 and a servo press-fitting module 10 arranged on the gantry frames 11, wherein a press-fitting seat 9 is arranged on the servo press-fitting module 10;
the blanking unit comprises: one end of the material moving sliding module 7 is positioned at the upper end of the multi-station index plate 3, and the other end extends outwards; a group of material taking lifting modules 8 are arranged on the sliding parts of the material moving sliding modules 7, and material taking clamping claws 5 are arranged on the lifting parts of the material taking lifting modules 8.
During processing, the feeding station, the press-fitting unit and the blanking unit are divided into a corresponding feeding area, a corresponding press-fitting area and a corresponding blanking area according to different processing types; the multi-station dividing disc 3 drives the tool clamp 4 to sequentially enter a feeding area, a press-fit area and a discharging area;
specifically, a product to be processed is put into a fixture 4 from a feeding area, is driven to enter a press-fitting area by a multi-station dividing disc 3, and is driven to descend by a servo press-fitting module 10 to realize press-fitting work;
then the workpiece is driven to enter a blanking area by a multi-station dividing plate 3, and a material taking clamping jaw 5 is driven to send out the processed product on the fixture 4 by the cooperation of a material moving sliding module 7 and a material taking lifting module 8; finally, the multi-station dividing disc 3 drives the empty tooling fixture 4 to return to the feeding station; and realizing continuous processing by sequentially and circularly.
The servo press-fitting module 10 is a single-pass six-section quick precision press-fitting module, the displacement precision is 0.01mm, the pressure repetition precision is 0.5% F.S, the servo press-fitting module 10 is controlled by a PLC automatic control system, the servo press-fitting module 10 works according to press-fitting program parameters in the PLC automatic control system, and the press-fitting program parameters can be stored to be more than or equal to 100 sets;
the single press fitting working steps comprise: fast forward, detection, press fitting, buffering, pressure maintaining and return;
and the servo press-fitting module 10 has three press-fitting mode selections, namely:
position mode, constant speed, setting absolute position to stop the press fitting;
a pressure mode, namely constant speed, and the relative pressure reaches the press mounting stop;
the position force mode is constant speed, and the relative displacement reaches the press mounting stop;
and the online real-time pressure curve output can be realized in the process of packing pressure of the servo press-fitting module 10, the pressure maintaining time is between 0.1 and 99.99 seconds, and the pressure maintaining time can be adjusted according to actual conditions.
The servo press-fitting module 10 can monitor the pressure displacement curve according to the set segments and judge whether each segment of the product is qualified or not, and record unqualified products.
Further, the device also comprises a data display host 13 for displaying working parameters of the servo press-fitting module 10 and a control panel 14 for controlling the data display host 13;
the method is mainly used for displaying the results of online quality judgment (OK and NG product judgment) of the servo press-fitting module 10;
a series of working parameters of the servo press-fitting module 10 such as pressure and precision display (displacement display precision 0.001, pressure display precision N);
meanwhile, a USB flash disk interface is arranged in the control panel 14, and an operator can automatically store peak value and valley value data of the press-fit product to the USB flash disk through the interface.
Further, a protective upper cover 15 for protecting the processing area 2 is arranged on the processing machine 12, and an operation window corresponding to the operation area 1 is arranged on the protective upper cover 15 for protecting operators and working safety.
Further, the gantry frame 11 adopts a four-column type supporting structure, can stably support and fix the servo press-fitting module 10, can effectively ensure the machining precision of the servo press-fitting module 10, and improves the machining quality.
Further, a discharge guide rail 6 which is obliquely arranged is arranged in the processing area 2, and the discharge guide rail 6 is connected with an external receiving unit; the discharging guide rail 6 is arranged at the tail end of the material moving sliding module 7.
It is further noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. A turntable type continuous processing servo pressure device is characterized by comprising a processing machine, wherein the processing machine is divided into a processing area and an operating area according to continuous different work;
a group of multi-station dividing plates with circular structures and a precise servo electric cylinder for driving the multi-station dividing plates to rotate are arranged on the processing area;
a plurality of groups of tool clamps for clamping products to be processed are arranged on the multi-station dividing disc;
the processing area is sequentially provided with a feeding station, a press-fit unit and a discharging unit around the multi-station dividing disc according to a processing flow;
the feeding station is arranged at the position of the operation area;
the press-fitting unit includes: the device comprises a group of gantry frames and a servo press-fitting module arranged on the gantry frames, wherein a press-fitting seat is arranged on the servo press-fitting module;
the blanking unit comprises: one end of the material moving sliding module is positioned at the upper end of the multi-station dividing disc, and the other end of the material moving sliding module extends outwards; a group of material taking lifting modules are arranged on the sliding parts of the material moving sliding modules, and material taking clamping claws are arranged on the lifting parts of the material taking lifting modules.
2. The turntable type continuous processing servo pressure equipment according to claim 1, wherein the servo press-fitting module is a single-pass six-section-speed precise press-fitting module, and is controlled by a PLC automatic control system.
3. The rotary disc type continuous processing servo pressure device according to claim 1, further comprising a data display host for displaying working parameters of the servo press-fitting module and a control panel for controlling the data display host.
4. A turntable type continuous processing servo pressure apparatus according to claim 1, wherein a protective upper cover for protecting the processing area from being covered is provided on the processing machine, and an operation window corresponding to the operation area is provided on the protective upper cover.
5. The turntable type continuous processing servo pressure equipment according to claim 1, wherein the gantry frame adopts a four-column type supporting structure, and can stably support and fix the servo press-fitting module.
6. The turntable type continuous processing servo pressure device according to claim 1, wherein a discharge guide rail which is obliquely arranged is arranged in the processing area, and the discharge guide rail is connected with an external receiving unit; the discharging guide rail is arranged at the tail end of the material moving sliding module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320224634.XU CN219113510U (en) | 2023-02-14 | 2023-02-14 | Turntable type continuous processing servo pressure equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320224634.XU CN219113510U (en) | 2023-02-14 | 2023-02-14 | Turntable type continuous processing servo pressure equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219113510U true CN219113510U (en) | 2023-06-02 |
Family
ID=86530298
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320224634.XU Active CN219113510U (en) | 2023-02-14 | 2023-02-14 | Turntable type continuous processing servo pressure equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219113510U (en) |
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2023
- 2023-02-14 CN CN202320224634.XU patent/CN219113510U/en active Active
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