CN212371410U - Double strip automatic welding equipment - Google Patents
Double strip automatic welding equipment Download PDFInfo
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- CN212371410U CN212371410U CN202020286228.2U CN202020286228U CN212371410U CN 212371410 U CN212371410 U CN 212371410U CN 202020286228 U CN202020286228 U CN 202020286228U CN 212371410 U CN212371410 U CN 212371410U
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- 238000003466 welding Methods 0.000 title claims abstract description 131
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 238000005520 cutting process Methods 0.000 claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 abstract description 20
- 230000009471 action Effects 0.000 description 6
- 230000009977 dual effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
The utility model discloses a double material area automatic weld equipment, draw material device, welding set, welding tool and cutting device including the board and set up in the first of board and draw material device, second, welding set cooperatees with the welding tool, and the welding tool is including the last mould and the bed die of mutually supporting, and cutting device cooperatees with the bed die, and the bed die includes carousel, carousel rotary driving mechanism and carousel jacking actuating mechanism, and the carousel is installed in carousel rotary driving mechanism, and carousel jacking actuating mechanism installs in carousel rotary driving mechanism periphery. The utility model discloses a welding equipment can carry out automated production in succession, practice thrift the production manpower, improve production efficiency and yield.
Description
Technical Field
The utility model relates to a welding equipment field, in particular to double material area automatic weld equipment.
Background
In the industry, technology is developed day by day, upgrading and upgrading are frequent, and a large number of new products are launched almost every month, which becomes a hot spot field of product design.
Currently, there is a special 3C industry for 3C products, the 3C products are generally formed by assembling a large number of components, and welding is one of the necessary processes for manufacturing the components of the 3C products.
For individual products in the 3C domain, the customer requires that there cannot be any connecting points. The existing production process comprises the following steps: a single product is manually placed into a welding mould and then is matched with a turntable for welding operation, the existing process cannot realize automatic welding of double material belts, the products produced according to the method are scattered, thin and easy to deform, more workers are used, and the efficiency is low, so that the existing production mode is not suitable for the requirement of modern production.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a can realize the line production, use manpower sparingly, raise the efficiency yield, be convenient for produce the double material area automatic weld equipment of management and control, can solve one of the above-mentioned problem at least
According to an aspect of the utility model, a double material belt automatic welding equipment is provided, including the board and set up in the first material device that draws of board, second material device that draws, welding set, welding jig and cutting device, welding set and welding jig cooperate, the welding jig includes the upper mold and the bed die that mutually support, cutting device and bed die cooperate, the bed die includes carousel, carousel rotary driving mechanism and carousel jacking actuating mechanism, the carousel is installed in carousel rotary driving mechanism, carousel jacking actuating mechanism installs in carousel rotary driving mechanism periphery;
the first material pulling device is configured to convey a first material belt;
the second material pulling device is configured to convey a second material belt;
the cutting device is configured to cut the second material belt, so that a second workpiece on the second material belt falls into the turntable;
the turntable rotation driving mechanism is configured to drive the turntable to rotate, so that the second workpiece on the turntable is conveyed to the position right below the upper die;
the turntable jacking driving mechanism is configured to jack the turntable upwards so that the second workpiece on the turntable is attached to the first material belt;
the welding device is configured to weld the first material belt and the second workpiece, so that the second workpiece is welded below the first material belt.
Therefore, the utility model discloses a two material area automatic weld equipment's theory of operation does: the utility model discloses a two material areas are cross feeding mode, first drawing the material device to drive first material area and remove to welding jig between last mould and the bed die, the second draws the material device to drive the second material area and removes to removing to cutting device's cutting off mould below, under cutting device's effect, the second work piece on the second material area is cut off and directly falls on the carousel, carousel rotary driving mechanism drive carousel is rotatory, make the second work piece on the carousel convey to the mould under, carousel jacking actuating mechanism makes the carousel jack up, make second work piece and the laminating of first material area on the carousel, welding set begins to carry out welding operation, weld the second work piece on first material area, with this circulation. The utility model discloses a welding equipment can carry out automated production in succession, practice thrift the production manpower, improve production efficiency and yield.
In some embodiments, the lower mold further comprises a workpiece bearing mold disposed above the turntable, and the workpiece bearing mold is provided with a positioning member engaged with the second workpiece. Therefore, the workpiece bearing die can effectively limit the second workpiece falling into the die, and the subsequent work is carried out efficiently.
In some embodiments, the workpiece-carrying die is plural. Thus, the production efficiency can be improved.
In some embodiments, the number of the workpiece carrying molds is 4, and the 4 workpiece carrying molds are distributed in a cross shape, wherein the length direction of two workpiece carrying molds is the same as the transportation direction of the first material belt, and the length direction of the other two workpiece carrying molds is the same as the transportation direction of the second material belt.
In some embodiments, the welding device includes a welding lens and a lifting adjusting mechanism, the welding lens is located right above the upper mold, the welding lens emits a light path downwards to act on the first material strap between the upper mold and the lower mold, the lifting adjusting mechanism is installed on the machine table, the welding lens is installed on the lifting adjusting mechanism, and the lifting adjusting mechanism is used for adjusting the distance between the welding lens and the welding jig. Therefore, the utility model discloses a welding set can carry out changeable apart from the adjustment according to the welding range of product.
In some embodiments, there are two welding devices. Therefore, the second workpieces on the two workpiece bearing dies can be welded on the first material belt at the same time every time of welding, and the production efficiency is high.
In some embodiments, the lifting adjusting mechanism comprises a screw nut assembly, a sliding block, a guide bar and a second driving piece, the guide bar is of a hollow structure, the screw nut assembly is mounted inside the guide bar, the screw nut assembly comprises a screw rod and a nut, the screw rod is rotatably mounted on the guide bar, the nut is sleeved on the periphery of the screw rod, the welding lens is mounted on the sliding block, the sliding block is fixedly connected with the nut, the sliding block is in sliding fit with the guide bar, and the second driving piece is mounted on the guide bar and is in power connection with the driving end of the screw rod. Therefore, the working principle of the lifting adjusting mechanism is as follows: the second driving piece drives the screw rod to rotate, drives the nut sleeved on the periphery of the screw rod to rotate, drives the sliding block and the welding lens installed on the sliding block to slide up and down along the guide strip, and further realizes position adjustment of the welding lens, namely, focal length adjustment.
In some embodiments, the second drive member is an adjustment handle or a servo motor. Therefore, when the second driving piece is the adjusting handle, the adjusting mode of the focal length of the welding lens is manual adjustment; when the second driving piece is a servo motor, the adjustment mode of the focal length of the welding lens is electric or automatic adjustment.
In some embodiments, the automatic welding equipment for double material tapes further includes a first material guiding device disposed on the machine platform, and the first material guiding device is matched with the first material pulling device. Therefore, under the action of the first material pulling device, the product material belt firstly enters the welding jig through the first material guiding device and then moves to the welding position right below the welding lens. The cooperation of first guide device and first material pulling device can realize the business turn over material in first material area smoothly.
In some embodiments, the automatic welding equipment for double material tapes further includes a second material guiding device disposed on the machine platform, and the second material guiding device is matched with the second material pulling device. Therefore, under the action of the second material pulling device, the second material belt firstly passes through the second material guide device to enter the cutting device, and then the empty material belt is output from the second material pulling device. The cooperation of second guide device and second draws the material device can realize the business turn over material in second material area smoothly.
In some embodiments, the automatic welding equipment for double tapes further comprises a controller, and the controller is connected with the first material pulling device, the second material pulling device, the welding jig and the cutting device and is used for controlling the work of each device. Therefore, the utility model discloses a controller can be PLC, and the PLC controller can adjust the speed that welding time and material area advanced in a flexible way, makes it mutually support, and the high-efficient weldment work of accomplishing.
The utility model has the advantages that:
the utility model discloses a two material area automatic weld equipment's theory of operation does: the utility model discloses a two material areas are cross feeding mode, first drawing the material device to drive first material area and remove to welding jig between last mould and the bed die, the second draws the material device to drive the second material area and removes to removing to cutting device's cutting off mould below, under cutting device's effect, the second work piece on the second material area is cut off and directly falls on the carousel, carousel rotary driving mechanism drive carousel is rotatory, make the second work piece on the carousel convey to the mould under, carousel jacking actuating mechanism makes the carousel jack up, make second work piece and the laminating of first material area on the carousel, welding set begins to carry out welding operation, weld the second work piece on first material area, with this circulation. The utility model discloses a welding equipment can carry out automated production in succession, practice thrift the production manpower, improve production efficiency and yield.
Drawings
Fig. 1 is a schematic perspective view of a dual material strip automatic welding apparatus according to an embodiment of the present invention;
fig. 2 is a schematic perspective view of the dual material tape automatic welding apparatus shown in fig. 1 with a machine table removed;
FIG. 3 is a simplified perspective view of the dual strip automatic welding apparatus shown in FIG. 2 with a welding device removed;
FIG. 4 is a second simplified schematic perspective view of the dual strip automatic welding apparatus shown in FIG. 2 with a welding device removed;
fig. 5 is a schematic perspective view of the dual strip automatic welding apparatus shown in fig. 4 after further simplification;
fig. 6 is a schematic perspective view of a welding device of the automatic double-material-tape welding device shown in fig. 1;
fig. 7 is an enlarged schematic structural diagram of a first material tape of the automatic double material tape welding device shown in fig. 1;
fig. 8 is an enlarged schematic structural view of a second material tape of the automatic double material tape welding device shown in fig. 1.
Reference numerals in FIGS. 1 to 8: 1-a machine platform; 2-a first pulling device; 3-a second pulling device; 4-a welding device; 5-welding a jig; 6-a cutting device; 7-a first material guiding device; 8-a second material guiding device; 9-a first material belt; 10-a second material belt; 11-a first workpiece; 12-a second workpiece; 41-welding lens; 42-a lift adjustment mechanism; 51-upper mold; 52-lower mold; 421-a slide block; 422-a guide strip; 423-second drive member; 521-a turntable; 522-a turntable rotation drive mechanism; 523-rotary table jacking driving mechanism; 524-workpiece carrying die; 524 a-positioning member.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 to 8 schematically show a double-material-belt automatic welding device according to an embodiment of the present invention.
As shown in fig. 1 to 8, the automatic welding equipment for double material strips comprises a machine table 1, and a first material pulling device 2, a second material pulling device 3, a welding device 4, a welding jig 5 and a cutting device 6 which are installed on the machine table 1. The welding device 4 is matched with the welding jig 5. The welding jig 5 includes an upper die 51 and a lower die 52 that are fitted to each other, and the cutting device 6 is fitted to the lower die 52.
The lower mold 52 includes a turntable 521, a turntable rotation driving mechanism 522, and a turntable lift driving mechanism 523. The turntable 521 is attached to the turntable rotation driving mechanism 522, and the turntable lift driving mechanism 523 is attached to the outer periphery of the turntable rotation driving mechanism 522.
The turntable rotation driving mechanism 522 of the present embodiment may be a combination of a GSN series hollow rotation platform (for example, GSN200-10K/18K-SV) and a servo motor, which are manufactured by guangjia precision technologies ltd, and the hollow rotation platform is sleeved with the bottom of the turntable 521.
The turntable jacking driving mechanism 523 of the embodiment may be composed of a plurality of jacking cylinders and a jacking plate installed at the upper end of the jacking cylinder, the jacking plate is fixedly connected with the bottom of the turntable 521 through bolts and the like, the jacking cylinder drives the jacking plate to ascend, and then the turntable 521 is jacked upwards.
The first drawing device 2 is configured to convey a first strip 9;
the second pulling device 3 is configured to convey the second strip 10;
the cutting device 6 is configured to cut the second strip of material 10 such that the second workpiece 12 on the second strip of material 10 falls into the turntable 521;
the turntable rotation driving mechanism 522 is configured to drive the turntable 521 to rotate, so that the second workpiece 12 on the turntable 521 is conveyed to a position directly below the upper die 51;
the turntable jacking driving mechanism 523 is configured to jack the turntable 521 upwards, so that the second workpiece 12 on the turntable 521 is attached to the first material belt 9;
the welding device 4 is configured to weld the first strip of material 9 and the second workpiece 12 such that the second workpiece 12 is welded underneath the first strip of material 9.
The lower mold 52 further includes a workpiece carrying mold 524 disposed above the turntable 521, and a positioning member 524a engaged with the second workpiece 12 is disposed on the workpiece carrying mold 524. Therefore, the workpiece bearing die 524 can effectively limit the second workpiece 12 falling into the die, so that the subsequent work can be carried out efficiently.
As shown in fig. 5, the work piece holding jig 524 is plural. The number of the workpiece bearing dies 524 in this embodiment is 4, and the 4 workpiece bearing dies 524 are distributed in a cross shape, wherein the length direction of two of the workpiece bearing dies 524 is the same as the transportation direction of the first tape 9, and the length direction of the other two of the workpiece bearing dies 524 is the same as the transportation direction of the second tape 10.
As shown in fig. 1 and 2, the number of welding apparatuses 4 in the present embodiment is two. Therefore, the second workpieces 12 on the two workpiece carrying dies 524 can be welded to the first material belt 9 at the same time every welding operation, and the production efficiency is high.
The welding apparatus 4 of the present embodiment includes a welding lens 41 and an elevation adjustment mechanism 42. The welding lens 41 is located right above the upper die 51, the welding lens 41 emits a light path downwards to act on the first material belt 9 between the upper die 51 and the lower die 52, the lifting adjusting mechanism 42 is installed on the machine platform 1, the welding lens 41 is installed on the lifting adjusting mechanism 42, and the lifting adjusting mechanism 42 is used for adjusting the distance between the welding lens 41 and the welding jig 5. Therefore, the utility model discloses a welding set 4 can carry out changeable apart from the adjustment according to the welding range of product.
The elevation adjustment mechanism 42 of the present embodiment includes a lead screw nut assembly, a slider 421, a guide bar 422, and a second driving member 423. The guide strip 422 is a hollow structure, and the lead screw nut assembly is installed inside the guide strip 422. The feed screw nut assembly includes a feed screw and a nut. The screw rod is rotatably arranged on the guide strip 422, and the nut is sleeved on the periphery of the screw rod. The welding lens 41 is mounted on the slider 421, and the slider 421 is fixedly connected to the nut. The sliding block 421 is sleeved on the guiding bar 422 and is in sliding fit with the guiding bar 422. The second driving member 423 is mounted on the guide bar 422, and the driving end is in power connection with the screw rod. Thus, the operation principle of the lift adjustment mechanism 42 is: the second driving member 423 drives the screw rod to rotate, drives the nut sleeved on the periphery of the screw rod to rotate, drives the slider 421 and the welding lens 41 installed on the slider 421 to slide up and down along the guide bar 422, and further realizes position adjustment of the welding lens 41, i.e., realizes focus adjustment.
The second driving member 423 is an adjustment handle or a servo motor. Thus, when the second driving member 423 is an adjusting handle, the adjustment mode of the focal length of the welding lens 41 is manual adjustment; when the second driving member 423 is a servo motor, the adjustment mode of the focal length of the welding lens 41 is electric or automatic. The second driving member 423 of the present embodiment is a handle.
As shown in fig. 3 to 4, the cutting device 6 of the present embodiment is a common cutting jig for cutting in the market, and has a specific structure: the cutting device 6 comprises a cutting upper die, a cutting lower die, a mounting frame and a first driving piece. The mounting bracket is installed in board 1, cuts off the mould and cooperatees with cutting off the lower mould and all install in the mounting bracket. The second material belt 10 is conveyed between the cutting upper die and the cutting lower die under the action of the second material pulling device 3 and the second material guiding device 8. The first driving piece is installed at the top of the installation frame, the driving end of the first driving piece is connected with the cutting upper die, and the first driving piece is used for driving the cutting upper die to be pressed downwards. The lower cutting die has an opening matching with the lower workpiece supporting die 524, and the cut second workpiece 12 falls into the workpiece supporting die 524 through the opening. The first driving member of the present embodiment may be a telescopic cylinder. Accordingly, the cutting device 6 of the present invention functions to cut off the second material tape 10.
The automatic welding equipment for the double material belts further comprises a first material guide device 7 arranged on the machine table 1, and the first material guide device 7 is matched with the first material pulling device 2. The first material pulling device 2 of the present embodiment may be a commonly used material puller in the market, and may be matched with a sensor or the like to realize an accurate conveying function of the first material strap 9. The first guide wheel device can be a material guide plate. Therefore, under the action of the first material pulling device 2, the product material belt firstly enters the welding jig 5 through the first material guiding device 7, and then moves to the welding position right below the welding lens 41. The first material guiding device 7 and the first material pulling device 2 are matched to smoothly realize feeding and discharging of the first material belt 9.
The automatic welding equipment for the double material belts further comprises a second material guide device 8 arranged on the machine table 1, and the second material guide device 8 is matched with the second material pulling device 3. The second material pulling device 3 of the present embodiment may be a commonly used material puller in the market, and may be matched with a sensor or the like to realize an accurate conveying function of the second material strap 10. The second guide wheel device of the present embodiment may be a guide plate. Therefore, under the action of the second material pulling device 3, the second material belt 10 firstly passes through the second material guiding device 8 to enter the cutting device 6, and then the empty material belt is output from the second material pulling device 3. The second material guiding device 8 and the second material pulling device 3 are matched to smoothly realize the feeding and discharging of the second material belt 10.
The automatic welding equipment for the double material belts further comprises a controller, wherein the controller is connected with the first material pulling device 2, the second material pulling device 3, the welding device 4, the welding jig 5 and the cutting device 6 and is used for controlling the work of each device. Therefore, the utility model discloses a controller can be PLC, and the PLC controller can adjust the speed that welding time and material area advanced in a flexible way, makes it mutually support, and the high-efficient weldment work of accomplishing.
The working principle of the automatic double-material-belt welding equipment of the embodiment is as follows:
the double material belt of the utility model adopts a cross feeding mode, the first material drawing device 2 drives the first material belt 9 to move between the upper die 51 and the lower die 52 of the welding jig 5, the second material drawing device 3 drives the second material belt 10 to move between the upper and lower cutting dies of the cutting device 6, under the action of the cutting device 6, the second workpiece 12 on the second material belt 10 is cut off and directly falls on the workpiece bearing die 524 above the rotary table 521, the rotary table rotary driving mechanism 522 drives the rotary table 521 to rotate, so that the second workpiece 12 on the rotary table 521 is transmitted to the position under the upper die 51, the rotary table lifting driving mechanism 523 lifts the rotary table 521 upwards, so that the second workpiece 12 on the rotary table 521 is attached to the first material belt 9, two welding devices 4 start welding operation simultaneously, the second workpieces 12 on the two workpiece bearing dies 524 are welded on the first material belt 9, thus circulating.
The utility model discloses a welding equipment can carry out automated production in succession, practice thrift the production manpower, improve production efficiency and yield.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020286228.2U CN212371410U (en) | 2020-03-10 | 2020-03-10 | Double strip automatic welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020286228.2U CN212371410U (en) | 2020-03-10 | 2020-03-10 | Double strip automatic welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212371410U true CN212371410U (en) | 2021-01-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020286228.2U Expired - Fee Related CN212371410U (en) | 2020-03-10 | 2020-03-10 | Double strip automatic welding equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN212371410U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111299813A (en) * | 2020-03-10 | 2020-06-19 | 苏州领裕电子科技有限公司 | Automatic welding equipment for double material belts |
-
2020
- 2020-03-10 CN CN202020286228.2U patent/CN212371410U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111299813A (en) * | 2020-03-10 | 2020-06-19 | 苏州领裕电子科技有限公司 | Automatic welding equipment for double material belts |
| CN111299813B (en) * | 2020-03-10 | 2024-12-10 | 苏州领裕电子科技有限公司 | Double strip automatic welding equipment |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210119 |