CN219108716U - System for automatically filling material into box - Google Patents
System for automatically filling material into box Download PDFInfo
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- CN219108716U CN219108716U CN202221297844.3U CN202221297844U CN219108716U CN 219108716 U CN219108716 U CN 219108716U CN 202221297844 U CN202221297844 U CN 202221297844U CN 219108716 U CN219108716 U CN 219108716U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model provides a system for automatically filling materials into a box, which comprises a material conveying mechanism, a material temporary storage mechanism, a discharging channel, a material box feeding mechanism and a material box pushing mechanism which are connected in sequence, wherein the material temporary storage mechanism can be conveniently utilized to temporarily store the materials so as to meet the requirement of filling the materials into the material box, then the empty material box is conveyed to a filling position through the material box pushing mechanism, and finally the materials in the discharging channel are automatically, stably and orderly filled into the material box through the material box feeding mechanism and are sent out.
Description
Technical Field
The utility model relates to a system for automatically feeding materials into a box, in particular to a system for automatically filling rod-shaped materials or/and square materials into a container, and belongs to the field of tobacco processing.
Background
In the tobacco processing process, rod-shaped materials such as cigarettes, multi-section filters and the like are produced, and the materials are required to be transported or stored between continuous production equipment of a production line. The prior art uses hexahedral trays with two open sides for storage and transportation, and has the following defects or disadvantages: the rod-shaped materials in the tray are stacked to be higher, and only four supporting surfaces are provided, so that the rod-shaped materials can be dumped and scattered due to poor stability in transportation and storage, most of the rod-shaped materials have timeliness and limited storage period, and the tray is filled and stored to be required to be long in conveying path, so that the filling and the tray discharging of the rod-shaped materials can be completed only by being provided with a corresponding filling device and a tray emptying device, and when the rod-shaped materials are filled into the tray, the rod-shaped materials can be filled into the trays only after the rod-shaped materials are segmented, so that the production efficiency is low, the equipment investment is large, and the quality of the rod-shaped materials is adversely affected.
In order to maintain continuous production of upstream and downstream equipment in the tobacco processing process, a material buffer container is required to be additionally arranged between the upstream and downstream equipment, so that when downstream cigarette packaging equipment fails or stops, cigarette cigarettes produced by the upstream cigarette forming equipment are fed into the material buffer container for buffer storage, and normal production of the upstream cigarette forming equipment is maintained; when the upstream cigarette forming equipment fails or stops, the material buffer container is used for providing cigarette cigarettes for the downstream cigarette packaging equipment so as to ensure the normal operation of the cigarette packaging equipment. At present, lifting conveying equipment is commonly used to lift low-level rod-shaped materials produced by cigarette forming equipment to high-level rod-shaped materials, then the rod-shaped materials are sent into a material buffer for buffering, and the rod-shaped materials are sent into a cigarette packing machine through a conveyor by the material buffer, so that the defects or disadvantages are that: the long conveying path is needed, so that the investment is high, the cost is high, the production requirements of rod-shaped materials with different specifications cannot be flexibly met, and the occupied production space is large.
Accordingly, there is a need for improvements in the art.
Disclosure of Invention
The utility model aims to provide a system for automatically filling materials into a box, which has a simple and compact structure and can meet the requirements of filling rod-shaped or/and square materials with different specifications into the box.
The utility model is completed by the following technical scheme: the utility model provides a system of box is gone into in automatic packing of material, includes material conveying mechanism, material temporary storage mechanism, unloading passageway, material income box mechanism, the box push mechanism of material that meets in proper order, wherein:
the material conveying mechanism is used for conveying materials into the material temporary storage mechanism and comprises an upper layer conveyor, a lower layer conveyor and a material input channel positioned between the upper layer conveyor and the lower layer conveyor;
the material temporary storage mechanism is connected with the output end of the material conveying mechanism and comprises a coaming formed by an inner side plate, an outer side plate and a top plate, and a material temporary storage bin formed by the coaming and a back plate, and a telescopic belt which is arranged on an inlet and an outlet of the material temporary storage bin and can change the volume of the material temporary storage bin is arranged, and the inlet and the outlet of the material temporary storage bin are respectively connected with the outlet end of the material input channel and the inlet end of the discharging channel;
the material feeding mechanism is respectively connected with the outlet end of the discharging channel and the output end of the material box pushing mechanism, and comprises an upper conveyor, a lower conveyor, a material box channel, a lifting baffle plate and an output end, wherein the upper conveyor is positioned at the two outer sides of the outlet end of the discharging channel;
the material box pushing mechanism is arranged below the material conveying mechanism and is used for conveying the material box to the material box feeding mechanism so as to fill the material into the material box; it includes propelling movement subassembly, lower slip subassembly, is located the material box passageway between propelling movement subassembly, the slip subassembly down, wherein:
the upper pushing assembly comprises a horizontal power cylinder, a vertical power cylinder arranged on a piston rod of the horizontal power cylinder, and a pushing block arranged on the piston rod of the vertical power cylinder, wherein the pushing block is driven by the vertical power cylinder to move up and down so as to be matched with the material box, and then the pushing block is driven by the horizontal power cylinder to push the material box to move horizontally;
the lower sliding component comprises a plurality of horizontal rollers for rolling and supporting the material box, and a plurality of vertical baffle wheels which are arranged on the front sides or/and the rear sides of the horizontal rollers and are in rolling contact with the front sides and the rear sides of the material box, and the vertical baffle wheels are used for guiding and limiting the movement of the material box along the horizontal rollers so as to push the material box to move by smaller pushing force.
The material input channel on the material conveying mechanism is set to be a material input channel with a fixed width or an adjustable width.
The fixed width material input channel is except that upper conveyor, the lower floor's conveyer that the interval set up, still including setting up fixed preceding baffle, the fixed backplate of material input channel front and back side respectively, and be the riser.
The width-adjustable material input channel is except that upper conveyor, the lower floor's conveyer that the interval set up, still including setting up respectively at its front and back side movable front baffle, movable back baffle, wherein:
the movable front baffle comprises a vertical plate, at least one sliding sleeve is fixed on the front side of the vertical plate, the sliding sleeve is sleeved at the rear end of the sliding rod in a sliding manner through a shaft hole of the sliding sleeve, the front end of the sliding rod is fixed on the opening and closing door plate, and locking screws are arranged in radial screw holes of the sliding sleeve so as to loosen the locking screws, so that after the sliding sleeve and the movable front baffle move along the sliding rod, the width adjustment of a material input channel is realized, the sliding sleeve is locked and fixed through the locking screws, and the conveying of materials with different lengths is met;
the movable type rear baffle comprises a vertical plate, the rear side of the vertical plate is connected with the front end of at least one adjusting rod, the rear end of the adjusting rod passes through a corresponding through hole in the supporting plate and is in threaded connection with the positioning sleeve, a radial through hole is formed in the positioning sleeve, and a locking bolt is arranged in the radial through hole, so that after the movable type rear baffle is driven to move by the rotating positioning sleeve, the width of a material input channel is adjusted, the positioning sleeve is locked and fixed through the locking bolt, and the conveying of materials with different lengths is met.
The telescopic belt on the material temporary storage mechanism is a flexible belt, one end of the telescopic belt is fixed above the output end of the material conveying mechanism, and the other end of the telescopic belt bypasses at least one pulley block arranged outside the discharging channel and then is connected with the balancing weight, so that the telescopic belt is always in a tensioning state under the combined action of the balancing weight and the pulley block and moves into the material temporary storage bin along with the increase of materials, the temporary storage capacity is increased, the telescopic belt moves out of the material temporary storage bin along with the decrease of the materials, and the temporary storage capacity is reduced.
The telescopic belt is arranged to be an elastic belt, so that when the material contacts and pushes the elastic belt to stretch under the thrust action of the material conveying mechanism, the temporary storage capacity of the material is increased or reduced.
The telescopic belt is a chain belt formed by hinging a plurality of parts, and comprises at least two chain plates which are hinged through hinge shafts, and a chain type telescopic belt is formed, so that when a material flow contacts and pushes the chain type telescopic belt to stretch, the temporary storage capacity of the material is increased or reduced.
The material temporary storage bin is internally provided with a detection rod which is matched and connected with the telescopic belt, one end of the detection rod is fixed on a rotating shaft of the detection element, the other end of the detection rod is suspended on the telescopic belt, the detection element is electrically connected with an external controller so as to enable the detection element to be always contacted with the telescopic belt under the action of gravity of the suspension end of the detection rod, and accordingly volume change data of the material temporary storage bin are detected, and then the volume change data are sent to the controller so as to control the quantity of materials entering the material temporary storage bin.
The lifting baffle plate of the material feeding mechanism comprises a sliding block, a vertical plate fixed on the sliding block, the sliding block is slidably connected onto a piston rod of the electric cylinder, and the width of the vertical plate is matched with the width of the material box.
The lifting baffle plate of the material feeding mechanism comprises a power cylinder, and a vertical plate fixed on a piston rod of the power cylinder, wherein the width of the vertical plate is adapted to the width of the material feeding mechanism.
The upper pushing component of the material box pushing mechanism comprises a conveying belt or a chain, vertical pushing plates which are arranged on the conveying belt or the chain at intervals and are matched with the material box, two ends of the conveying belt or the chain are respectively sleeved on driving rollers, one driving roller is connected with a motor, so that the conveying belt or the chain is driven to move through the driving rollers under the driving of the motor, and then the material box below the conveying belt or the chain is pushed to horizontally move through the vertical pushing plates.
The lower sliding component of the material box pushing mechanism comprises a horizontal sliding plate, and vertical sliding plates positioned at the front side and the rear side of the horizontal sliding plate and used for guiding and limiting the movement of the material box along the horizontal sliding plate so as to push the material box to move by smaller pushing force.
The material box pushing mechanism is provided with a material box, the material box is a rectangular box body which is enclosed by a front side plate, a rear side plate, a left side plate, a right side plate and a bottom side plate and is provided with a cavity, the top of the rectangular box body is provided with an opening, and the left side plate and the right side plate are arranged as inclined plates, so that a bucket-shaped cavity with a large upper part and a small lower part is formed in the rectangular box body.
The material box is provided with a plurality of rod-shaped materials with consistent length and different widths so as to adapt to the filling of the rod-shaped materials with different lengths, or the bottom plate of the material box and the left and right vertical plates are provided with telescopic plates which are adjustable along the width direction of the material box so as to adapt to the filling of the rod-shaped materials with different lengths.
The utility model has the following advantages and effects: by adopting the scheme, the material temporary storage mechanism can be conveniently utilized to temporarily store the material so as to meet the requirement of filling the material into the material box, the empty material box is conveyed to the filling position by the material box pushing mechanism, and finally the material in the discharging channel is automatically, stably and orderly filled into the material box and conveyed out by the material box feeding mechanism.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is an enlarged view of the material handling mechanism of FIG. 1;
FIG. 3 is a schematic view of another construction of the telescopic belt of FIG. 2;
FIG. 4 is a schematic view of the link plate structure of FIG. 3;
FIG. 5 is a schematic view of the material loading mechanism of FIG. 1;
FIG. 6 is a schematic view of the lifting baffle plate in FIG. 5;
FIG. 7 is a schematic view of another lifting baffle shown in FIG. 5;
FIG. 8 is a schematic view of the magazine pushing mechanism of FIG. 1;
FIG. 9 is a schematic diagram of the push-up assembly of FIG. 8;
FIG. 10 is a schematic view of another push-up assembly of FIG. 8;
FIG. 11 is a schematic view of the lower slide assembly of FIG. 8;
FIG. 12 is a schematic view of the material box in FIG. 1;
FIG. 13 is a schematic cross-sectional view of the material handling mechanism of FIG. 1;
fig. 14 is a sectional structural view of fig. 12.
Detailed Description
The present utility model will be further described in detail with reference to the following examples of construction drawings.
The utility model provides a system for automatically filling materials into a box, which comprises a material conveying mechanism 1, a material temporary storage mechanism 2, a discharging channel 3, a material box feeding mechanism 4, a material box 5 and a material box pushing mechanism 6 which are arranged on a rack and are connected in sequence, wherein:
as shown in fig. 1, a material conveying mechanism 1 is used for conveying materials to a material temporary storage mechanism 2, and comprises an upper layer belt conveyor 12, a lower layer chain conveyor 11 and a material input channel 13 positioned between the lower layer chain conveyor 11 and the upper layer belt conveyor 12; the material inlet channel 13 is designed as a material inlet channel 13 with a fixed width, or as a material inlet channel 13 with an adjustable width, wherein:
the material input channel 13 with fixed width comprises a fixed front baffle and a fixed rear baffle which are respectively arranged at the front side and the rear side of the material input channel 13 and are vertical plates, besides an upper layer belt conveyor 12 and a lower layer chain plate conveyor 11 which are arranged at intervals;
as shown in fig. 13, the width-adjustable material input channel 13 includes a movable front baffle 14 and a movable rear baffle 15 disposed on the front and rear sides thereof, respectively, in addition to the upper belt conveyor 12 and the lower slat conveyor 11 disposed at intervals, wherein:
the movable front baffle 14 comprises a vertical plate, the front side of the vertical plate is fixedly provided with a plurality of sliding sleeves 141, the sliding sleeves 141 are sleeved at the rear ends of sliding rods 142 in a sliding way through shaft holes of the sliding sleeves 141, the front ends of the sliding rods 141 are fixed on an opening and closing door plate 144, locking screws 143 are arranged in radial screw holes of the sliding sleeves 141 so as to loosen the locking screws 143, after the sliding sleeves 141 and the movable front baffle 14 move along the sliding rods 142, the width adjustment of a material input channel 13 is realized, the sliding sleeves 141 are locked and fixed through the locking screws 143, and the conveying of materials with different lengths is met;
the movable type rear baffle 15 comprises a vertical plate, the rear side of the vertical plate is connected with the front ends of a plurality of adjusting rods 151, the rear ends of the adjusting rods 151 penetrate through corresponding through holes in a supporting plate 154 to be in threaded connection with a positioning sleeve 152, radial through holes are formed in the positioning sleeve 152, and locking bolts 153 are arranged in the radial through holes so that after the positioning sleeve 152 is rotated to enable the adjusting rods 151 to drive the movable type rear baffle 15 to move, the width adjustment of a material input channel 13 is realized, the positioning sleeve 152 is locked and fixed through the locking bolts 153, and the conveying of materials with different lengths is met;
as shown in fig. 2, the temporary storage mechanism 2 is connected with the output end of the material conveying mechanism 1, and is used for receiving and temporarily storing the material fed by the material conveying mechanism 1, and comprises a coaming 22 formed by an inner side plate, an outer side plate and a top plate, a temporary storage bin 21 formed by the coaming 22 and a back plate 23, and a telescopic belt 24 which is arranged on the inlet and outlet of the temporary storage bin 21 and can change the volume of the temporary storage bin 21, wherein the inlet and outlet of the temporary storage bin 21 are respectively connected with the outlet end of the material input channel 13 and the inlet end of the discharging channel 3, so that the storage volume is reduced by stretching out of the telescopic belt 24, or the storage volume is increased by retracting; wherein:
the telescopic belt 24 is a flexible belt, one end of the telescopic belt is fixed above the outlet end of the material input channel 13, and the other end of the telescopic belt bypasses a pulley block 25 arranged outside the inlet end of the discharging channel 3 and then is connected with the balancing weight 26, so that the telescopic belt 24 is always in a tensioning state under the combined action of the balancing weight 26 and the pulley block 25 and moves (retracts) into the material temporary storage bin 21 along with the increase of materials, thereby increasing the temporary storage volume, or moves (stretches out) out of the material temporary storage bin 21 along with the decrease of materials, thereby reducing the temporary storage volume;
obviously, the elastic belt 24 may also be an elastic belt, and two ends of the elastic belt are respectively fixed above the outlet end of the material input channel 13 and outside the inlet end of the discharging channel 3, so as to increase the temporary storage volume when the material contacts and pushes the elastic belt to stretch under the thrust of the material conveying mechanism 1, or decrease the temporary storage volume when the material retracts;
as is apparent from fig. 3 and 4, the telescopic belt 24 is provided as a chain belt hinged by a plurality of link plates 29 through a hinge shaft 291 so as to increase or decrease a temporary storage volume when a material flow contacts and pushes the chain belt to move upward or downward;
as shown in fig. 2, a detecting rod 27 matched with the telescopic belt 24 is arranged in the material temporary storage bin 21, the upper end of the detecting rod 27 is fixed on a rotating shaft 28 of the detecting element, the lower end of the detecting rod is suspended on the telescopic belt 24, the rotating shaft 28 of the detecting element is electrically connected with an external controller, so that when a material flow pushes the telescopic belt 24 to move upwards to increase the storage volume of the material temporary storage bin 21 or move downwards to reduce the storage volume of the material temporary storage bin 21, the detecting rod 27 contacted with the telescopic belt 24 moves along with the material temporary storage bin, a moving signal is transmitted to the rotating shaft 28 of the detecting element, and then the signal is transmitted to a conventional controller (not shown in the drawing) through the rotating shaft 28, so that the conveying speed of the material conveying mechanism 1 is controlled in real time, and meanwhile, the rotating of the rotating shaft 28 of the detecting element is controlled, the detecting rod 27 is driven to lift or press downwards, so that the material flow is ensured to enter the discharging channel 3 smoothly, and then the material is supplied to a subsequent mechanism;
as shown in fig. 5, the material feeding mechanism 4 is respectively connected with the outlet end of the discharging channel 3 and the output end of the material box pushing mechanism 6, and is used for automatically feeding the materials in the discharging channel 3 into the material box 5; the material box comprises an upper conveyor 41, a lower conveyor 43 and a material box 5 channel 42, wherein the upper conveyor 41 is positioned at two outer sides of the outlet end of a discharging channel 3, the lower conveyor 43 is positioned below the upper conveyor 41, the material box 5 channel 42 is positioned between the upper conveyor 41 and the lower conveyor 43, the material box channel 42 is a horizontal channel for conveying the material box 5, and a lifting baffle 44 is arranged at the rear side of the outlet end of the discharging channel 3; wherein:
the input end of the lower conveyor 43 is connected with the output end of the material box pushing mechanism 6, as shown in fig. 8;
the upper conveyor 41 has certain elasticity in the vertical direction, so that when the material box 5 enters the material box channel 42, the material box 5 is clamped by the conveyor belts of the upper conveyor 41 and the lower conveyor 43, the material box 5 is ensured not to slide, and the degree of freedom of the material box 5 is limited to realize effective conveying of the material box 5;
it should be noted that, if the feeding mechanism 4 is not provided with the upper conveyor 41, the height of the feeding channel 42 needs to be greater than the height of the feeding box 5, and the difference between the two heights needs to be smaller than the diameter of the rod-shaped material to be conveyed;
the lifting baffle 44 has a degree of freedom in the vertical direction, so that when the upper and lower conveyors 41, 43 forward convey the material box 5 to the outlet end (box-in position) of the discharging channel, the lifting baffle 44 is controlled to descend to the bottom of the cavity of the material box 5, so as to guide the rod-shaped materials filled in the cavity of the material box, prevent the rod-shaped materials from scattering and reduce the rod-scattering rate;
further, the lifting baffle plate 44 can be controlled to lift by a control mechanism, so that the friction resistance between the lifting baffle plate 44 and the inner surface of the material box 5 is further reduced, and the material filling and conveying efficiency is improved; as shown in fig. 6, the lifting baffle 44 includes an electric cylinder 444, a sliding block 443 fixed on a piston rod 445 of the electric cylinder 444, a horizontal plate 442 fixed on the sliding block 443, a vertical plate 441 fixed on the horizontal plate 442, and the width of the vertical plate 441 is adapted to the width of the material box 5;
as is apparent from fig. 7, the lifting baffle comprises a power cylinder 444, a vertical plate 441 fixed on a piston rod 445 of the power cylinder 444, and the width of the vertical plate 441 is adapted to the width of the material box 5;
so as to send the material box 5 pushed by the material box pushing mechanism 6 into the material box 5 channel 43 between the upper and lower conveyors 41 and 42, and connect with the rear end of the previous material box 5 or keep a gap, namely, when the material box 5 is driven by the upper and lower conveyors 41 and 42 to move forward, the material from the material box 3 is automatically filled into the material box 5, when the material is filled into the previous material box 5 to a full box and the material at the rear side of the outlet end of the material channel 3 enters the next material box 5, the lifting baffle 44 is controlled to descend to the bottom of the box, as shown in fig. 7, under the blocking action of the lifting baffle 44, the material is smoothly and orderly filled into the moving material box 5 positioned at the front side of the lifting baffle 44, until the material box is filled, the lifting baffle 44 is controlled to ascend, so that the next material box 5 enters the filling position while the previous material box 5 is filled, and then the lifting baffle 44 is controlled to descend to the bottom of the next material box 5, as shown in the continuous material filling operation is completed;
when the left and right side vertical plates of the material box 5 are inclined plates, the lifting baffle 44 may be naturally lifted by combining the shape features of the inner bottom surface of the material box 5 under the action of gravity without providing a control mechanism. For example, the lifting baffle 44 may be disposed in a chute on the right side wall of the outlet end of the discharging channel 3, and as shown in fig. 1, since the lifting baffle 44 has a degree of freedom in the vertical direction, when the left end of the material box 5 passes through the lower side of the lifting baffle 44, the lifting baffle 44 naturally drops vertically under the action of gravity until the left end of the material box is close to the inner surface of the left side plate of the material box 5, so that a hollow space is formed between the inner surfaces of the left side, the front side and the rear side of the material box 5 and the lifting baffle 44, and the rod-shaped material in the discharging channel 3 can orderly drop into the hollow space, and as the material box 5 is conveyed from right to left, the bottom of the lifting baffle 44 continuously drops close to the inner surface of the left side plate of the material box 5 under the action of gravity until the bottom side plate of the material box 5 is reached; conversely, when the material box 5 moves to a position below the lifting baffle plate 44 in the right side plate, the lifting baffle plate 44 vertically ascends in the chute under the thrust action generated by the forward movement of the inner surface of the right side plate of the material box 5;
as shown in fig. 8, the material box pushing mechanism 6 is disposed below the material conveying mechanism 1, and has an input end connected to an output end of the material box 5, and an output end connected to the material box feeding mechanism 4, for conveying the material box 5 to the material box feeding mechanism 4 to fill the material box 5 with material; it includes push up subassembly 61, lower slip subassembly 62, locates at the material box passageway 63 between push up subassembly 61, the lower slip subassembly 62, wherein:
as shown in fig. 9, the upper pushing assembly 61 comprises a horizontal power cylinder 611, a vertical power cylinder 613 arranged on a piston rod 612 of the horizontal power cylinder 611, and a pushing block 614 arranged on a piston rod of the vertical power cylinder 613, wherein after the pushing block 614 is driven by the vertical power cylinder 613 to move downwards to be in contact with the material box 5, the pushing block 614 is driven by the horizontal power cylinder 611 to push the material box 5 to move horizontally;
obviously, as shown in fig. 10, the upper pushing component 61 may further include a conveying belt or chain 615, vertical pushing plates 616 arranged on the conveying belt or chain 615 at intervals and connected with the material box 5, two ends of the conveying belt or chain 615 are respectively sleeved on driving rollers, one of the driving rollers is connected with a motor, so that the conveying belt or chain 615 is driven by the motor to move by the driving rollers, and then the material box 5 below the conveying belt or chain is pushed to move horizontally by the vertical pushing plates 616;
as shown in fig. 11, the lower slide assembly 62 includes a plurality of horizontal rollers 621 rollingly supporting the material cartridges 5, and a plurality of vertical stoppers 622 provided at front and rear sides of the plurality of horizontal rollers 621 and rollingly contacting the front and rear sides of the material cartridges 5 for guiding and restricting the movement of the material cartridges 5 along the horizontal rollers 621 so as to push the material cartridges 5 with a small pushing force;
obviously, the lower slide assembly 62 may also include a horizontal slide plate, and vertical slide plates at the front and rear sides of the horizontal slide plate, for guiding and restricting the movement of the material box 5 along the horizontal slide plate, so as to push the material box 5 to move with a small pushing force;
as shown in fig. 12, the material box 5 is a rectangular box body with a cavity therein and an open top at the top and surrounded by front and rear side plates 51, left and right side plates 52 and a bottom side plate 53, and the left and right side plates 52 are inclined plates to form a bucket cavity with a large upper part and a small lower part in the rectangular box body;
the bottom plate 53 and the left and right side vertical plates 52 of the material box 5 are provided with telescopic plates which are adjustable along the width direction of the material box 5 so as to adapt to the filling of rod-shaped materials with different lengths, as shown in fig. 12 and 13, specifically: at least two groups of through holes 521 are arranged on the left and right side vertical plates 52 of the material box 5, at least two through holes 521 which are on the same vertical line are arranged on each group of through holes 521 at intervals from top to bottom, at least two groups of through holes 531 are arranged on the bottom plate 53 of the material box 5, at least two through holes 531 which are on the same horizontal line are arranged on each group of through holes 531 from left to right at intervals, and corresponding screw holes 511 are arranged on both end surfaces and bottom end surfaces of the front and rear side vertical plates 51 of the material box 5, so that corresponding fastening screws 54 respectively penetrate through the holes 521 of the left and right side vertical plates 52 and the holes 531 of the bottom plate 53 as required until the screw holes 511 corresponding to the two end surfaces and the bottom ends of the front and rear side vertical plates 51 are connected, and then the width adjustment of the material box 5 can be realized through the distance adjustment between the front and rear side vertical plates 51;
obviously, the material boxes 5 are provided with a plurality of identical lengths and different widths so as to adapt to the filling of rod-shaped materials with different lengths.
Claims (8)
1. The utility model provides a system of box is gone into in automatic packing of material, includes material conveying mechanism, material temporary storage mechanism, unloading passageway, material income box mechanism, material box push mechanism that meets in proper order, its characterized in that:
the material conveying mechanism is used for conveying materials into the material temporary storage mechanism and comprises an upper layer conveyor, a lower layer conveyor and a material input channel positioned between the upper layer conveyor and the lower layer conveyor;
the material temporary storage mechanism is connected with the output end of the material conveying mechanism and comprises a coaming formed by an inner side plate, an outer side plate and a top plate, and a material temporary storage bin formed by the coaming and a back plate, and a telescopic belt which is arranged on an inlet and an outlet of the material temporary storage bin and can change the volume of the material temporary storage bin is arranged, and the inlet and the outlet of the material temporary storage bin are respectively connected with the outlet end of the material input channel and the inlet end of the discharging channel;
the material feeding mechanism is respectively connected with the outlet end of the discharging channel and the output end of the material box pushing mechanism, and comprises an upper conveyor, a lower conveyor, a material box channel, a lifting baffle plate and an output end, wherein the upper conveyor is positioned at the two outer sides of the outlet end of the discharging channel;
the material box pushing mechanism is arranged below the material conveying mechanism and is used for conveying the material box to the material box feeding mechanism so as to fill the material into the material box; the material box comprises an upper pushing component and a lower sliding component, and a material box channel is arranged between the upper pushing component and the lower sliding component.
2. The system for automatically filling a box with material according to claim 1, wherein: the material input channel on the material conveying mechanism is set to be a material input channel with fixed width or to be a material input channel with adjustable width, wherein:
the fixed width material input channel comprises a fixed front baffle and a fixed rear baffle which are respectively arranged at the front side and the rear side of the material input channel, and are vertical plates, besides an upper layer conveyor and a lower layer conveyor which are arranged at intervals;
the width-adjustable material input channel is except that upper conveyor, the lower floor's conveyer that the interval set up, still including setting up respectively at its front and back side movable front baffle, movable back baffle, wherein:
the movable front baffle comprises a vertical plate, at least one sliding sleeve is fixed on the front side of the vertical plate, the sliding sleeve is sleeved at the rear end of the sliding rod in a sliding manner through a shaft hole of the sliding sleeve, the front end of the sliding rod is fixed on the opening and closing door plate, and locking screws are arranged in radial screw holes of the sliding sleeve so as to loosen the locking screws, so that after the sliding sleeve and the movable front baffle move along the sliding rod, the width adjustment of a material input channel is realized, the sliding sleeve is locked and fixed through the locking screws, and the conveying of materials with different lengths is met;
the movable type rear baffle comprises a vertical plate, the rear side of the vertical plate is connected with the front end of at least one adjusting rod, the rear end of the adjusting rod passes through a corresponding through hole in the supporting plate and is in threaded connection with the positioning sleeve, a radial through hole is formed in the positioning sleeve, and a locking bolt is arranged in the radial through hole, so that after the movable type rear baffle is driven to move by the rotating positioning sleeve, the width of a material input channel is adjusted, the positioning sleeve is locked and fixed through the locking bolt, and the conveying of materials with different lengths is met.
3. The system for automatically filling a box with material according to claim 1, wherein: the telescopic belt on the material temporary storage mechanism is a flexible belt, one end of the telescopic belt is fixed above the output end of the material conveying mechanism, and the other end of the telescopic belt bypasses at least one pulley block arranged on the outer side of the discharging channel and is connected with the balancing weight, so that the telescopic belt is always in a tensioning state under the combined action of the balancing weight and the pulley block and moves into the material temporary storage bin along with the increase of materials, the temporary storage capacity is increased, and the telescopic belt moves out of the material temporary storage bin along with the decrease of materials, and the temporary storage capacity is reduced;
or the telescopic belt is an elastic belt, so that when the material contacts and pushes the elastic belt to stretch under the thrust action of the material conveying mechanism, the temporary storage capacity of the material is increased or reduced;
or the telescopic belt is a chain belt formed by hinging a plurality of parts, and comprises at least two chain plates hinged through hinge shafts, and a chain type telescopic belt is formed, so that when a material flow contacts and pushes the chain type telescopic belt to stretch, the temporary storage capacity of the material is increased or reduced.
4. The system for automatically filling a box with material according to claim 1, wherein: the material temporary storage bin is internally provided with a detection rod which is matched and connected with the telescopic belt, one end of the detection rod is fixed on a rotating shaft of the detection element, the other end of the detection rod is suspended on the telescopic belt, the detection element is electrically connected with an external controller so as to enable the detection element to be always contacted with the telescopic belt under the action of gravity of the suspension end of the detection rod, and accordingly volume change data of the material temporary storage bin are detected, and then the volume change data are sent to the controller so as to control the quantity of materials entering the material temporary storage bin.
5. The system for automatically filling a box with material according to claim 1, wherein: the lifting baffle plate of the material feeding mechanism comprises a sliding block, a vertical plate fixed on the sliding block, the sliding block is connected to a piston rod of the electric cylinder in a sliding manner, and the width of the vertical plate is matched with the width of the material box;
or, the lifting baffle plate comprises a power cylinder, and a vertical plate fixed on a piston rod of the power cylinder, wherein the width of the vertical plate is adapted to the width of the material box.
6. The system for automatically filling a box with material according to claim 1, wherein: the material box pushing mechanism comprises:
the upper pushing component comprises a conveying belt or a chain, vertical pushing plates which are arranged on the conveying belt or the chain at intervals and are matched with the material boxes, two ends of the conveying belt or the chain are respectively sleeved on driving rollers, one driving roller is connected with a motor so as to drive the conveying belt or the chain to move through the driving rollers under the driving of the motor, and then the material boxes below the conveying belt or the chain are pushed to horizontally move through the vertical pushing plates; or the upper pushing component comprises a horizontal power cylinder, a vertical power cylinder arranged on a piston rod of the horizontal power cylinder, and a pushing block arranged on the piston rod of the vertical power cylinder, so that the pushing block is driven by the vertical power cylinder to move up and down to be matched with the material box, and then the pushing block is driven by the horizontal power cylinder to push the material box to move horizontally;
the lower sliding component comprises a plurality of horizontal rollers for rolling and supporting the material box and a plurality of vertical baffle wheels which are arranged on the front side or/and the rear side of the plurality of horizontal rollers and are in rolling contact with the front side and the rear side of the material box, and the lower sliding component is used for guiding and limiting the movement of the material box along the horizontal rollers so as to push the material box to move by thrust; or the lower sliding component comprises a horizontal sliding plate and vertical sliding plates positioned at the front side and the rear side of the horizontal sliding plate, and the vertical sliding plates are used for guiding and limiting the movement of the material box along the horizontal sliding plate so as to push the material box to move by pushing force.
7. The system for automatically filling a box with material according to claim 1, wherein: the material box pushing mechanism is provided with a material box, the material box is a rectangular box body which is enclosed by a front side plate, a rear side plate, a left side plate, a right side plate and a bottom side plate and is provided with a cavity, the top of the rectangular box body is provided with an opening, and the left side plate and the right side plate are arranged as inclined plates, so that a bucket-shaped cavity with a large upper part and a small lower part is formed in the rectangular box body.
8. The system for automatically filling material into a box according to claim 7, wherein: the material box is provided with a plurality of rod-shaped materials with consistent length and different widths so as to adapt to the filling of the rod-shaped materials with different lengths, or the bottom plate of the material box and the left and right vertical plates are provided with telescopic plates which are adjustable along the width direction of the material box so as to adapt to the filling of the rod-shaped materials with different lengths.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221297844.3U CN219108716U (en) | 2022-05-26 | 2022-05-26 | System for automatically filling material into box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221297844.3U CN219108716U (en) | 2022-05-26 | 2022-05-26 | System for automatically filling material into box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219108716U true CN219108716U (en) | 2023-06-02 |
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ID=86525836
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221297844.3U Active CN219108716U (en) | 2022-05-26 | 2022-05-26 | System for automatically filling material into box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219108716U (en) |
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2022
- 2022-05-26 CN CN202221297844.3U patent/CN219108716U/en active Active
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