CN219073869U

CN219073869U - Kitchen garbage preliminary treatment integration splitter

Info

Publication number: CN219073869U
Application number: CN202223331145.9U
Authority: CN
Inventors: 朱成辉; 郭二强; 李勇; 陈瑞瑞; 钱进
Original assignee: Shanghai Hones Environmental Protection Technology Co ltd
Current assignee: Shanghai Hones Environmental Protection Technology Co ltd
Priority date: 2022-12-13
Filing date: 2022-12-13
Publication date: 2023-05-26
Anticipated expiration: 2032-12-13

Abstract

The utility model discloses kitchen waste pretreatment integrated separation equipment, which comprises an equipment main body, a feed hopper, a smoothing machine, a blanking machine, a slurry separator, a percolate storage pool and a drainage pump, wherein the feed hopper is arranged in the equipment main body; the smoothening machine is arranged at the inlet of the feeding hopper and is used for conveying garbage to the feeding hopper; the cutter is arranged at the outlet of the feed hopper and is used for crushing garbage. According to the utility model, the smoothing machine, the blanking machine, the slurry separator and the percolate storage pool are integrally arranged in the equipment main body, so that the functional integration of kitchen waste storage, crushing, squeezing and percolate storage is realized, and the core equipment only comprises the blanking machine and the slurry separator, so that the technology is simple, the failure rate is low, the investment and the operation cost are relatively low, and the integrated kitchen waste storage and crushing machine is suitable for being used in places with low economic benefits.

Description

Kitchen garbage preliminary treatment integration splitter

Technical Field

The utility model relates to the technical field of kitchen waste treatment equipment, in particular to kitchen waste pretreatment integrated separation equipment.

Background

Kitchen waste is an important factor which can influence the health of people and the safety of surrounding environment, and the kitchen waste is reasonably and safely treated and is unprecedented. At present, the kitchen waste pretreatment and separation equipment has the advantages that devices for realizing functions of feeding, crushing, squeezing, separation, percolate storage and the like are generally separated, arranged and integrated to a low degree, so that the equipment has the problems of high investment cost, complex process, large occupied area, narrow application range, high operation cost and the like; further, due to the limitation of the scale effect, the kitchen waste pretreatment and separation equipment with larger investment is difficult to apply to places such as counties, villages, food cities, restaurants, hotels, schools and the like with lower economic benefits.

Those skilled in the art are devoted to developing an integrated separation device for pretreatment of kitchen waste to solve the above technical problems.

Disclosure of Invention

In view of the above-mentioned drawbacks of the prior art, the present utility model aims to provide an integrated separation device for kitchen waste pretreatment, which solves the problems that the existing kitchen waste pretreatment separation device has low integration degree, occupies a large area, has high investment and operation cost, and cannot be applied to places with low economic benefits.

The integrated kitchen waste pretreatment separation device comprises a device main body, a feeding hopper, a flattening machine, a cutting machine, a slag-pulp separator, a percolate storage pool and a drainage pump, wherein the feeding hopper, the flattening machine, the cutting machine, the slag-pulp separator, the percolate storage pool and the drainage pump are arranged in the device main body; the smoothening machine is arranged at the inlet of the feeding hopper and is used for conveying garbage to the feeding hopper;

the material cutting machine is arranged at the outlet of the feeding hopper and is used for crushing garbage;

the residue-pulp separator is arranged at the bottom of the cutter in the equipment main body; the slag-slurry separator is used for separating solid matters from crushed garbage, and the separated liquid matters are stored in the percolate storage pool arranged at the bottom of the equipment main body;

the drainage pump is arranged at one side of the percolate storage tank and is used for draining liquid substances in the percolate storage tank.

Preferably, the cutter comprises a cutter gear motor, a transmission chain, a driving roller and a driven roller;

the cutter gear motor is in transmission connection with the driving roller through the transmission chain, and the driving roller is in transmission connection with the driven roller through a gear; and the driving roller and the driven roller are respectively provided with a detachable cutting tool for crushing garbage.

Preferably, the slag-paddle separator comprises a slag-paddle separation speed reducer, a screw auger, a screen and a material blocking device;

the slag paddle separation speed reducer is rotationally connected with the spiral auger, and under the extrusion action of the material blocking device, fixed substances in the garbage are discharged out of the equipment main body through the spiral auger; liquid substances in the garbage are filtered by the screen mesh and then enter the percolate storage pool.

Preferably, the device body is detachably connected with the blanking machine through a quick-release interface.

Preferably, the device main body is provided with a first-stage guide hopper at a position between the smoothening machine and the blanking machine;

the equipment main body is provided with a secondary guide hopper at the position between the cutter and the slag-paddle separator.

Preferably, the apparatus body is provided with a cleaning tube at a position of the screen.

Preferably, the screen is arc-shaped, and a plurality of holes with the aperture range of 0.5-10mm are arranged at the bottom of the screen.

Preferably, a heating coil is arranged in the percolate storage tank.

The utility model has the beneficial effects that:

1. due to the structural design, the integrated kitchen waste storage, crushing, squeezing and percolate storage function is realized by integrating the flattening machine, the blanking machine, the slurry separator and the percolate storage pool in the equipment main body, and the core equipment only comprises the blanking machine and the slurry separator, so that the integrated kitchen waste storage and crushing machine is simple in process, low in failure rate, relatively low in investment and operation cost and suitable for places with low economic benefits.

2. The equipment main body can be detachably connected with the cutting machine through the quick disassembly interface, so that the quick maintenance and replacement of the cutting machine are facilitated, and under the condition that the equipment main body does not need to be replaced, the cutting machine or the cutting tool can be only replaced by matching with a detachable cutting tool, so that the kitchen waste crushing scene in various fields can be adapted.

3. The aperture of the screen in the slag-slurry separator is in the range of 0.5-10mm, and the screening requirements of solid and liquid with different particle diameters can be met.

Drawings

FIG. 1 is a schematic diagram of a front view of an embodiment of the present utility model;

fig. 2 is a schematic diagram of the side view of fig. 1.

In the figure: 1 feeder hopper, 2 smooth out with fingers the flat machine, 3 blank machine, 4 sediment thick liquid separating centrifuge, 5 drain pump, 6 level guide hopper, 7 level guide hopper, 8 blank machine speed reducer, 9 drive chain, 10 driving roll, 11 driven voller, 12 sediment thick liquid separation speed reducer, 13 spiral auger, 14 screen cloth, 15 material blocking device, 16 heating coil, 17 cleaning tube, 18 quick dismantlement interface, 19 percolate storage tank.

Detailed Description

The conception, specific structure, and technical effects of the present utility model will be further described with reference to the accompanying drawings to fully understand the objects, features, and effects of the present utility model.

Examples:

as shown in fig. 1-2, the integrated separation device for kitchen waste pretreatment comprises a device main body, a feed hopper 1, a smoothing machine 2, a cutting machine 3, a slurry separator 4, a percolate storage pool 19 and a drainage pump 5, wherein the feed hopper 1 is arranged in the device main body, and the feed hopper 1 is arranged at the top of the device main body; the smoothing machine 2 is arranged at the inlet of the feed hopper 1 and is used for conveying garbage to the feed hopper 1, the smoothing machine 2 can smoothly spread the garbage, the garbage is prevented from being stacked, and the garbage treatment efficiency is improved;

the material cutting machine 3 is arranged at the outlet of the feed hopper 1 and is used for crushing the garbage, the material cutting machine 3 cuts up bones, shells, chopsticks, spoons, ceramics and other massive substances in the kitchen garbage, so that subsequent processing equipment is prevented from being blocked or damaged, and the stable operation of the equipment main body is ensured;

a slag-pulp separator 4 is arranged at the bottom of the cutter 3 in the equipment main body; the slag-slurry separator 4 is used for separating solid matters from crushed garbage, and the separated liquid matters are stored in a percolate storage pool 19 arranged at the bottom of the equipment main body;

a drain pump 5 is arranged on one side of the percolate reservoir 19 for draining the liquid substance in the percolate reservoir 19.

The main innovation of the utility model is that: the feeding hopper 1, the flattening machine 2, the cutting machine 3, the slurry separator 4, the percolate storage pool 19 and the drainage pump 5 are all integrated on the equipment main body, namely the equipment main body integrates the functions of feeding, crushing, squeezing, separating and storing the percolate to form integrated separation equipment; the whole garbage pretreatment process has continuity; the equipment is closed without odor overflow; after one key is started, other operations are not needed, and the degree of automation is high; low equipment investment cost and small occupied area.

In a specific embodiment, the cutter 3 comprises a cutter gear motor 8, a transmission chain 9, a driving roller 10 and a driven roller 11; the reducing motor 8 of the blanking machine is in transmission connection with the driving roller 10 through a transmission chain 9, and the driving roller 10 is in transmission connection with the driven roller 11 through a gear; a detachable cutting tool is respectively arranged on the driving roller 10 and the driven roller 11 and is used for crushing garbage; the large-block substances are crushed through the mutual extrusion of the driving roller and the driven roller, and cutting tools with different materials and specifications can be replaced according to different kitchen waste types.

The slag-paddle separator 4 comprises a slag-paddle separation speed reducer 12, a screw auger 13, a screen 14 and a material blocking device 15; the slag-paddle separation speed reducer 12 is rotationally connected with the screw auger 13, and under the extrusion action of the material blocking device 15, the fixed substances in the garbage are discharged out of the equipment main body through the screw auger 13; liquid substances in the garbage are filtered by the screen 14 and enter the percolate storage tank 19, so that the operation of dehydrating solid substances in the garbage is realized, the reduction of the garbage is realized, and the garbage treatment of the subsequent process is facilitated.

Further, the main body of the device is provided with a first-stage guide hopper 6 at the position between the flattening machine 2 and the cutting machine 3, so that the garbage of the feed hopper 1 can be collected, and the garbage is guided into the central area of the cutting machine 3 to prevent the garbage from remaining at the periphery of the cutting machine 3; the device main body is provided with a secondary guide hopper 7 at the position between the cutter 3 and the pulp separator 4, and can collect the waste flown by the cutter 3 in a rotating way and guide the chopped waste to enter a middle feeding area of the pulp separator 4.

In order to solve the problems of blocking and cleaning the screen 14, the main body of the device is provided with flushing pipes 17 at two sides of the bottom of the screen 14, and the screen holes are backwashed by high-pressure water to realize the cleaning of the screen 14.

In some embodiments, the screen 4 is arc-shaped, so that not only can solid matters in the garbage be separated, but also the solid matters can be effectively collected, and garbage solids are accumulated in the concave parts, thereby being more beneficial to conveying and discharging; the bottom of the screen 4 is provided with a plurality of holes with the aperture range of 0.5-10mm, and the aperture can be adjusted according to different separation requirements, so that kitchen solid matters with different particle sizes can be separated.

In other embodiments, the device body is detachably connected with the blanking machine 3 through the quick-release interface 18, so that the replacement and maintenance of the blanking machine 3 are facilitated; the blanking machine 3 adopts a variable speed adjustment mode, and can realize different cutting rotational speeds through frequency setting of a frequency converter, thereby realizing different cutting amounts.

In other embodiments, heating coils 16 are provided in the percolate storage tank 19 to heat the liquid material in the percolate storage tank 19, prevent the condensation of oil and fat in the percolate storage tank 19, and assist the subsequent units in oil-water separation.

The foregoing describes in detail preferred embodiments of the present utility model. It should be understood that numerous modifications and variations can be made in accordance with the concepts of the utility model by one of ordinary skill in the art without undue burden. Therefore, all technical solutions which can be obtained by logic analysis, reasoning or limited experiments based on the prior art by the person skilled in the art according to the inventive concept shall be within the scope of protection defined by the claims.

Claims

1. The utility model provides a kitchen garbage preliminary treatment integration splitter, includes the equipment main part, sets up feeder hopper, smooth out with fingers the plane machine, blank machine, sediment thick liquid separating centrifuge, percolate storage tank and drain pump in the equipment main part, its characterized in that: the feed hopper is arranged at the top of the equipment main body; the smoothening machine is arranged at the inlet of the feeding hopper and is used for conveying garbage to the feeding hopper;

a slag-pulp separator is arranged at the bottom of the blanking machine in the equipment main body; the slag-slurry separator is used for separating solid matters from crushed garbage, and the separated liquid matters are stored in the percolate storage pool arranged at the bottom of the equipment main body;

2. The integrated kitchen waste pretreatment separation device according to claim 1, wherein: the cutter comprises a cutter speed reducing motor, a transmission chain, a driving roller and a driven roller;

3. The integrated kitchen waste pretreatment separation device according to claim 1 or 2, characterized in that: the slag-pulp separator comprises a slag-pulp separation speed reducer, a spiral auger, a screen and a material blocking device;

4. The integrated kitchen waste pretreatment separation device according to claim 1 or 2, characterized in that: the device main body is detachably connected with the blanking machine through a quick-dismantling interface.

5. A kitchen waste pretreatment integrated separation device according to claim 3, wherein: the device main body is provided with a first-stage guide hopper at the position between the flattening machine and the cutting machine;

the equipment main body is provided with a secondary guide hopper at a position between the blanking machine and the slag-slurry separator.

6. A kitchen waste pretreatment integrated separation device according to claim 3, wherein: the apparatus body is provided with a cleaning pipe at a position of the screen.

7. A kitchen waste pretreatment integrated separation device according to claim 3, wherein: the screen is arc-shaped, and a plurality of holes with the aperture range of 0.5-10mm are formed in the bottom of the screen.

8. The integrated kitchen waste pretreatment separation device according to claim 1, wherein: a heating coil is arranged in the percolate storage pool.