CN219065318U - Gearbox gear defect detection device - Google Patents

Abstract

The utility model discloses a gearbox gear defect detection device, which comprises an operation table, wherein a motor box is arranged outside the operation table, a gear box is fixedly connected to the outer surface of the operation table, a half gear is arranged inside the gear box, a gear shaft is rotatably connected to the inside of the operation table, a conveyor belt is arranged outside the gear shaft, a device box is fixedly connected to the outer surface of the operation table, a rotating mechanism is arranged inside the device box, a detection device is arranged outside the conveyor belt, and the utility model relates to the technical field of gear detection.

Description

Gearbox gear defect detection device

Technical Field

The utility model relates to the technical field of gear detection, in particular to a gearbox gear defect detection device.

Background

The main components in the gearbox comprise a connecting shaft and gears, the gears of the gearbox are tools for adjusting the speed of the gearbox, and the gears are used for adjusting the speed, so that the gearbox has the advantages of accurate transmission ratio, high efficiency and the like, and is widely used in equipment such as vehicles.

The gearbox gear is needed to detect the product in the in-process of production, can lead to the fact the gear surface or inside to contain the defect owing to the influence of factor in the environment, can lead to the fact destruction to equipment and motor in the gear use that contains the defect, traditional detection mode is through the workman alone to the gear inspection, through eyes or feel observe, the efficiency is not high, and adopt detection device such as high-speed industry camera or spectral confocal sensor equipment, carry out information and image's collection to the gear through detection device when detecting, the information of gathering can be sent to the computer and carry out analytical processing, the opportunity in time sends out warning signal when the gear has the problem such as diameter error or surface defect, and efficiency is higher, for this reason, we provide a gearbox gear defect detection device and solve above problem.

Disclosure of Invention

First) solving the technical problems

The utility model aims to make up the defects of the prior art and provides a gearbox gear defect detection device.

Two) technical scheme

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a gearbox gear defect detection device, includes the operation panel, the externally mounted of operation panel has the motor case, the internally mounted of motor case has motor one, the surface fixedly connected with gear box of operation panel, the internally mounted of gear box has the half gear, the inside rotation of operation panel is connected with the gear shaft, the surface fixedly connected with connecting plate of operation panel, the inside rotation of connecting plate is connected with axis of rotation one, the inside rotation of operation panel is connected with axis of rotation two, the externally mounted of gear shaft has the conveyer belt, the surface fixedly connected with locating plate of conveyer belt, the surface fixedly connected with equipment box of operation panel, the internally mounted of equipment box has rotary mechanism, the externally mounted of conveyer belt has detection device.

Further, the outer surface of the motor case is fixedly connected with the outer surface of the gear box, and the outer surface of an output end of the motor is fixedly connected with the inner part of the half gear.

Further, the outer surface of the gear shaft is rotationally connected with the inside of the gear box, and gear teeth of the gear shaft are meshed with gear teeth of the half gear.

Further, the surface of conveyer belt and the surface of axis of rotation one and axis of rotation two all sliding connection, open the inside of conveyer belt has the trompil, the locating plate evenly arranges around the trompil.

Further, the rotating mechanism comprises an electric telescopic rod I, the electric telescopic rod I is fixedly arranged in the equipment box, and a supporting plate is fixedly connected with a push rod of the electric telescopic rod I.

Further, the outer surface of the supporting plate is in sliding connection with the inside of the operating platform, a second motor is fixedly arranged on the outer surface of the supporting plate, and a magnetic plate is fixedly connected to the output end of the second motor.

Further, the outer surface fixedly connected with support frame of operation panel, the surface fixed mounting of support frame has electric telescopic handle two, detection device fixed mounting is on electric telescopic handle two's push rod.

Third) beneficial effects

Compared with the prior art, the gearbox gear defect detection device has the following beneficial effects:

according to the utility model, through the cooperation between the half gear, the conveyor belt, the rotating mechanism and the detecting device, firstly, the half gear can control the gear to detect, the gear is mainly placed on the conveyor belt when the gear is detected, the conveyor belt can control the gear to advance, when the gear teeth of the half gear rotate for half a circle, the gear just reaches the detecting area, the conveyor belt stops rotating at the moment, when the gear teeth of the half gear are meshed with the gear teeth of the gear shaft again, the conveyor belt continues to drive the gear to advance, the locating plate is arranged on the conveyor belt, the gear can be located, the rotating mechanism can control the gear to rotate, when the gear reaches the detecting area, the rotating mechanism controls the gear to rotate, so that each position of the gear can be conveniently detected, the comprehensiveness of detection is ensured, the detecting device can detect the size and the surface defects of the gear, and the problem that the efficiency of detecting the gear defects by the traditional method is low is solved.

Drawings

FIG. 1 is a general block diagram of the present utility model;

FIG. 2 is a block diagram of the main components of the present utility model;

FIG. 3 is a front view of the operator panel according to the present utility model;

FIG. 4 is a block diagram of a conveyor belt assembly of the present utility model;

fig. 5 is a structural view of a rotating mechanism of the present utility model.

In the figure: 1. an operation table; 2. a motor case; 3. a first motor; 4. a gear box; 5. a half gear; 6. a gear shaft; 7. a connecting plate; 8. a first rotating shaft; 9. a second rotating shaft; 10. a conveyor belt; 11. a positioning plate; 12. an equipment box; 13. a rotating mechanism; 1301. an electric telescopic rod I; 1302. a support plate; 1303. a second motor; 1304. a magnetic plate; 14. a detection device; 15. a support frame; 16. and an electric telescopic rod II.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in fig. 1 to 5, the present utility model provides a technical solution: the utility model provides a gearbox gear defect detection device, including operation panel 1, the externally mounted of operation panel 1 has motor case 2, the internally mounted of motor case 2 has motor one 3, the surface fixedly connected with gear box 4 of operation panel 1, the internally mounted of gear box 4 has half gear 5, the inside rotation of operation panel 1 is connected with gear shaft 6, the surface fixedly connected with connecting plate 7 of operation panel 1, the inside rotation of connecting plate 7 is connected with axis of rotation one 8, the inside rotation of operation panel 1 is connected with axis of rotation two 9, the externally mounted of gear shaft 6 has conveyer belt 10, the surface fixedly connected with locating plate 11 of conveyer belt 10, the surface of motor case 2 and the surface fixed connection of gear box 4, the surface and the inside fixed connection of half gear 5 of motor one 3 output, the surface and the inside rotation of gear box 4 of gear shaft 6 are connected, the teeth of a gear and the intermeshing of half gear 5 of gear shaft 6, the surface and the equal sliding connection of axis of rotation 8 and axis of rotation two 9, the inside of conveyer belt 10 is opened the trompil, locating plate 11 evenly around the trompil, put into the gear between the locating plate 11 on conveyer belt 10 during the detection gear, the gear can be carried out the gear position and can be carried out the gear 5 after the rotation is detected to the half gear 5, the gear is detected and the gear is meshed with half gear 5, the gear 5 is detected, the gear is can be rotated and the gear 5 is rotated and can be rotated and the 5, the gear is meshed with the half gear 5, the position is just after the detection is finished, and the detection is finished, the gear 5, and the cycle is finished.

The equipment box 12 is fixedly connected to the outer surface of the operation table 1, the rotating mechanism 13 is arranged in the equipment box 12, the detection device 14 is arranged on the outer portion of the conveying belt 10, the rotating mechanism 13 comprises a first electric telescopic rod 1301, the first electric telescopic rod 1301 is fixedly arranged in the equipment box 12, a supporting plate 1302 is fixedly connected to a push rod of the first electric telescopic rod 1301, the outer surface of the supporting plate 1302 is in sliding connection with the inner portion of the operation table 1, a second motor 1303 is fixedly arranged on the outer surface of the supporting plate 1302, a magnetic plate 1304 is fixedly connected to the output end of the second motor 1303, the first electric telescopic rod 1301 controls the second motor 1303 to ascend when a gear reaches a detection area, the magnetic plate 1304 can fix the gear, then the second motor 1303 controls the gear to rotate, the detection device 14 can detect all positions of the gear, the first electric telescopic rod 1301 controls the second motor 1303 to descend after detection, and the gear descends to the conveying belt 10 to continue moving.

The outer surface fixedly connected with support frame 15 of operation panel 1, the surface fixed mounting of support frame 15 has electric telescopic handle two 16, and detection device 14 fixed mounting is on the push rod of electric telescopic handle two 16, and electric telescopic handle two 16 can adjust detection device 14's position, and suitable position can reach better detection effect.

Working principle: when the gears are detected, the gears are firstly placed above the holes of the conveyor belt 10, the gears are positioned between the positioning plates 11, then the first motor 3 is started, the first motor 3 controls the half gears 5 to rotate, the half gears 5 control the conveyor belt 10 to start to work through the gear shafts 6, the conveyor belt 10 can work when the gear teeth of the half gears 5 are meshed with the gear teeth of the gear shafts 6, the conveyor belt 10 stops advancing when the gear teeth are disengaged, the gears are positioned right below the detection device 14, then the first motor 1301 controls the magnetic plate 1304 to ascend, the magnetic plate 1304 can support the gears above the conveyor belt 10, the second motor 1303 starts to control the gears to rotate, the detection device 14 can detect all positions of the gears, the first motor 1301 controls the gears to descend to the conveyor belt 10 after detection, the gear teeth of the half gears 5 just rotate for one circle, the gear teeth of the half gears 5 are meshed with the gear teeth of the gear shafts 6 again, the conveyor belt 10 continues to advance, and detection of the gear shafts of one gear is completed.

It should be noted that, in this document, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or element to be referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless explicitly specified and limited otherwise, the terms "fixedly attached," "mounted," "connected," and "coupled" are to be construed broadly, e.g., as a fixed connection, as a removable connection, or as an integral connection; "coupled" may be either mechanical or electrical; the "connection" may be direct, indirect via an intermediary, or communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. Gearbox gear defect detection device, including operation panel (1), its characterized in that: the utility model provides an outside of operation panel (1) installs motor case (2), the internally mounted of motor case (2) has motor one (3), the surface fixedly connected with gear box (4) of operation panel (1), the internally mounted of gear box (4) has half gear (5), the inside rotation of operation panel (1) is connected with gear shaft (6), the surface fixedly connected with connecting plate (7) of operation panel (1), the inside rotation of connecting plate (7) is connected with axis of rotation one (8), the inside rotation of operation panel (1) is connected with axis of rotation two (9), the externally mounted of gear shaft (6) has conveyer belt (10), the surface fixedly connected with locating plate (11) of conveyer belt (10), the surface fixedly connected with equipment box (12) of operation panel (1), the internally mounted of equipment box (12) has slewing mechanism (13), the externally mounted of conveyer belt (10) has detection device (14).

2. The transmission gear defect detection apparatus according to claim 1, wherein: the outer surface of the motor box (2) is fixedly connected with the outer surface of the gear box (4), and the outer surface of the output end of the motor I (3) is fixedly connected with the inside of the half gear (5).

3. A gearbox gear defect detection device according to claim 2, wherein: the outer surface of the gear shaft (6) is rotationally connected with the inside of the gear box (4), and gear teeth of the gear shaft (6) are meshed with gear teeth of the half gear (5).

4. The transmission gear defect detection apparatus according to claim 1, wherein: the outer surface of the conveyor belt (10) is in sliding connection with the outer surfaces of the first rotating shaft (8) and the second rotating shaft (9), holes are formed in the conveyor belt (10), and the positioning plates (11) are uniformly distributed around the holes.

5. The transmission gear defect detection apparatus according to claim 1, wherein: the rotating mechanism (13) comprises an electric telescopic rod I (1301), the electric telescopic rod I (1301) is fixedly arranged in the equipment box (12), and a supporting plate (1302) is fixedly connected with a push rod of the electric telescopic rod I (1301).

6. The transmission gear defect detection apparatus according to claim 5, wherein: the outer surface of the supporting plate (1302) is in sliding connection with the inside of the operating platform (1), a second motor (1303) is fixedly arranged on the outer surface of the supporting plate (1302), and a magnetic plate (1304) is fixedly connected to the output end of the second motor (1303).

7. The transmission gear defect detection apparatus according to claim 1, wherein: the outer surface of the operation table (1) is fixedly connected with a support frame (15), an electric telescopic rod II (16) is fixedly arranged on the outer surface of the support frame (15), and the detection device (14) is fixedly arranged on a push rod of the electric telescopic rod II (16).

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