CN111678480A - A size measuring device used after centralized grinding of inner gears of watches - Google Patents
A size measuring device used after centralized grinding of inner gears of watches Download PDFInfo
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- CN111678480A CN111678480A CN202010508843.8A CN202010508843A CN111678480A CN 111678480 A CN111678480 A CN 111678480A CN 202010508843 A CN202010508843 A CN 202010508843A CN 111678480 A CN111678480 A CN 111678480A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
- G01B21/08—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
- G01B11/2416—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures of gears
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
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- Length Measuring Devices By Optical Means (AREA)
Abstract
本发明涉及工件检测技术领域,具体为一种手表内齿轮集中打磨后用的尺寸测量装置,包括底座,底座上通过螺栓固定安装有支撑座,且支撑座上通过螺栓固定安装有壳体,壳体的内部通过螺栓固定安装有安装板,且壳体的前端在与安装板对应的位置处铰接安装有前盖。有益效果为:该装置能够利用主电机驱动齿轮工件进行旋转然后再利用一对测距传感器共同检测并计算出旋转过程中齿轮工件的齿厚变化状况,而且能够提供过摄像头所拍摄的齿轮图像与标准图像进行对比从而利用图形之间的尺寸偏差间接的计算出齿轮的齿形数据,从而有效的提高测量的精度并降低对劳动力的占用。
The invention relates to the technical field of workpiece detection, in particular to a size measuring device used for centralized grinding of internal gears of a watch, comprising a base, a support seat is fixedly installed on the base by bolts, and a casing is fixedly installed on the support seat by bolts, and the shell The interior of the body is fixedly mounted with a mounting plate by means of bolts, and the front end of the housing is hingedly mounted with a front cover at a position corresponding to the mounting plate. The beneficial effects are as follows: the device can use the main motor to drive the gear workpiece to rotate, and then use a pair of distance measuring sensors to jointly detect and calculate the tooth thickness change of the gear workpiece during the rotation process, and can provide the gear image captured by the camera and the gear workpiece. The standard images are compared to indirectly calculate the tooth profile data of the gear by using the dimensional deviation between the graphics, thereby effectively improving the measurement accuracy and reducing the occupation of labor.
Description
技术领域technical field
本发明涉及工件检测技术领域,具体为一种手表内齿轮集中打磨后用的尺寸测量装置。The invention relates to the technical field of workpiece detection, in particular to a size measuring device used for centralized grinding of inner gears of a watch.
背景技术Background technique
机械手表内部一般通过齿轮进行传动从而驱动表针进行时间指示,但是由于手表内部所使用的齿轮尺寸过小,导致齿轮在集中打磨加工后难以有效的进行尺寸测量,从而难以判断该齿轮是否符合使用要求。而且现有的测量方法中依然主要依赖于手工手持螺旋测微计等设备进行尺寸测量。这种测量方法测量的精度低,工作量大,而且对劳动力的占用较大,从而造成生产时劳动力成本居高不下并且生产后的工件质量偏差较大等问题。Mechanical watches are generally driven by gears to drive the hands to indicate the time. However, because the size of the gears used inside the watch is too small, it is difficult to effectively measure the size of the gears after intensive grinding, so it is difficult to judge whether the gears meet the requirements for use. . Moreover, the existing measurement methods still mainly rely on manual hand-held spiral micrometers and other equipment for dimensional measurement. This measurement method has low measurement accuracy, large workload, and large labor occupation, resulting in high labor costs during production and large deviations in the quality of workpieces after production.
如果发明一种能够对手表内使用的小型齿轮进行快速的测量的新型设备就能够有效的解决此类问题,为此我们提供了一种手表内齿轮集中打磨后用的尺寸测量装置。If a new type of equipment that can quickly measure small gears used in watches can be invented, such problems can be effectively solved. For this reason, we provide a size measurement device for centralized grinding of internal gears of watches.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种手表内齿轮集中打磨后用的尺寸测量装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a size measuring device used after intensive grinding of inner gears of a watch, so as to solve the problems raised in the above background art.
为实现上述目的,本发明提供如下技术方案:一种手表内齿轮集中打磨后用的尺寸测量装置,包括底座,所述底座上通过螺栓固定安装有支撑座,且支撑座上通过螺栓固定安装有壳体,所述壳体的内部通过螺栓固定安装有安装板,且壳体的前端在与安装板对应的位置处铰接安装有前盖;In order to achieve the above purpose, the present invention provides the following technical solutions: a size measuring device for centralized grinding of internal gears of a watch, comprising a base, on which a support seat is fixedly installed by bolts, and a support seat is fixedly installed by bolts on the support seat. a housing, the interior of the housing is fixedly mounted with a mounting plate by bolts, and the front end of the housing is hingedly mounted with a front cover at a position corresponding to the mounting plate;
所述安装板上通过螺栓固定安装有第一导轨,且第一导轨上设置有运输装置,所述运输装置包括与第一导轨滑动安装的移动座,且移动座上通过螺栓固定安装有导向块,所述导向块上通过轴承安装有转盘,且转盘侧外部一体成型有齿圈,所述转盘内通过螺钉固定安装有中心处设置有检测中心孔的盛放座,且盛放座内用于安装需要检测的齿轮工件,所述齿轮工件的底部由移动座上一体成型的支撑架进行托起,且该支撑架是插入盛放座中心孔内部呈半环形布置的,所述底座上通过螺栓固定安装有第一丝杆驱动电机,且第一丝杆驱动电机的输出端通过丝杆驱动移动座沿着第一导轨移动;A first guide rail is fixedly installed on the mounting plate by bolts, and a transportation device is arranged on the first guide rail. The transportation device includes a movable seat slidably installed with the first guide rail, and a guide block is fixed and installed on the movable seat through bolts , a turntable is installed on the guide block through a bearing, and a ring gear is integrally formed on the outside of the turntable side, and a holding seat with a detection center hole at the center is fixed and installed in the turntable by screws, and the holding seat is used for Install the gear workpiece to be tested. The bottom of the gear workpiece is held up by a supporting frame integrally formed on the moving base, and the supporting frame is inserted into the center hole of the holding seat and is arranged in a semi-circular shape. A first screw driving motor is fixedly installed, and the output end of the first screw driving motor is driven by the screw to move the movable seat along the first guide rail;
所述移动座上设置有压紧装置,且压紧装置包括与移动座通过螺栓固定安装的旋转电机,且旋转电机的输出端通过螺栓固定安装有转动杆,所述转动杆的末端通过螺栓固定安装有压紧推杆,且压紧推杆的输出端固定安装有用于压紧齿轮工件的压片;The moving base is provided with a pressing device, and the pressing device includes a rotating motor fixed and installed with the moving base by bolts, and the output end of the rotating motor is fixed with a rotating rod by bolts, and the end of the rotating rod is fixed by bolts A pressing push rod is installed, and the output end of the pressing push rod is fixedly installed with a pressing piece for pressing the gear workpiece;
所述安装板的上下两端呈对称设置有一对测距装置,所述测距装置包括与安装板通过螺栓固定安装的连接座,且连接座上通过螺栓固定安装有与用于检测齿轮工件齿厚的且与支撑架位置错开的测距传感器,所述安装板上通过螺栓固定安装有第二导轨,且第二导轨上设置有驱动装置,所述驱动装置包括与第二导轨滑动安装的滑动座,且滑动座上通过螺栓固定安装有主电机,所述主电机的输出端驱动有与齿圈啮合安装的主动轮,所述底座上安装有第二丝杆驱动电机,且第二丝杆驱动电机的输出端通过丝杆驱动滑动座沿着第二导轨运动;The upper and lower ends of the mounting plate are symmetrically provided with a pair of distance measuring devices, the distance measuring devices include a connecting seat fixed and installed with the mounting plate by bolts, and on the connecting seat are fixed and installed by bolts and are used for detecting gear workpiece teeth. The distance measuring sensor is thick and staggered from the position of the support frame, a second guide rail is fixedly installed on the mounting plate by bolts, and a driving device is provided on the second guide rail, and the driving device includes a sliding device that is slidably installed with the second guide rail. The main motor is fixed and installed on the sliding seat by bolts. The output end of the main motor drives a driving wheel that is engaged with the ring gear. A second screw drive motor is installed on the base, and the second screw The output end of the driving motor drives the sliding seat to move along the second guide rail through the screw rod;
所述壳体上通过螺栓固定安装有显示器和控制器,且壳体在对应测距装置的后方处安装有与齿轮工件位置对应的摄像头,所述控制器通过导线分别与压紧推杆、旋转电机、测距传感器、主电机、第一丝杆驱动电机、第二丝杆驱动电机、显示器和摄像头电性连接。The display and the controller are fixedly installed on the casing by bolts, and the casing is installed with a camera corresponding to the position of the gear workpiece at the rear of the corresponding distance measuring device. The motor, the distance measuring sensor, the main motor, the first screw driving motor, the second screw driving motor, the display and the camera are electrically connected.
优选的,所述控制器为S7-200型PLC装置或者工控机,且压紧推杆为微型气动推杆。Preferably, the controller is an S7-200 PLC device or an industrial computer, and the pressing push rod is a micro pneumatic push rod.
优选的,所述支撑座上通过螺栓固定安装有安装架,且安装架上通过螺栓固定安装有与控制器电性连接的内置电源,所述安装架的前方插接安装有工具抽屉,且安装架的左右两侧均开设有便于搬运的搬运孔。Preferably, an installation frame is fixedly installed on the support base by bolts, and a built-in power supply electrically connected to the controller is fixed and installed on the installation frame by bolts, and a tool drawer is plugged and installed in front of the installation frame, and is installed on the installation frame. The left and right sides of the rack are provided with transport holes for easy transport.
优选的,所述安装板的上方通过螺栓固定安装有与控制器电性连接的照明灯,且前盖的前端通过螺栓固定安装有拉柄。Preferably, an illuminating lamp electrically connected to the controller is fixedly installed on the top of the mounting plate by means of bolts, and a handle is fixedly installed at the front end of the front cover by means of bolts.
与现有技术相比,本发明的有益效果是:该装置能够利用主电机驱动齿轮工件进行旋转然后再利用一对测距传感器共同检测并计算出旋转过程中齿轮工件的齿厚变化状况,而且能够提供过摄像头所拍摄的齿轮图像与标准图像进行对比从而利用图形之间的尺寸偏差间接的计算出齿轮的齿形数据,从而有效的提高测量的精度并降低对劳动力的占用,具有很高的实用价值。Compared with the prior art, the beneficial effects of the present invention are: the device can use the main motor to drive the gear workpiece to rotate, and then use a pair of distance measuring sensors to jointly detect and calculate the tooth thickness change of the gear workpiece during the rotation process, and It can provide the gear image captured by the camera and compare the standard image to indirectly calculate the tooth profile data of the gear by using the dimensional deviation between the graphics, thereby effectively improving the measurement accuracy and reducing the occupation of labor. Practical value.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明结构的剖视图;Fig. 2 is the sectional view of the structure of the present invention;
图3为本发明安装板和运输装置的装配示意图;Fig. 3 is the assembly schematic diagram of the mounting plate and the transport device of the present invention;
图4为本发明安装板和测距装置的装配示意图;Fig. 4 is the assembly schematic diagram of the mounting plate and the distance measuring device of the present invention;
图5为本发明运输装置和齿轮工件的安装示意图。FIG. 5 is a schematic view of the installation of the transport device and the gear workpiece according to the present invention.
图中:1、底座;2、运输装置;201、转盘;202、齿圈;203、盛放座;204、导向块;205、移动座;3、压紧装置;301、压紧推杆;302、压片;303、转动杆;304、旋转电机;4、齿轮工件;5、安装板;6、测距装置;601、测距传感器;602、连接座;7、驱动装置;701、滑动座;702、主电机;703、主动轮;8、照明灯;9、第一丝杆驱动电机;10、第二导轨;11、第二丝杆驱动电机;12、显示器;13、前盖;14、壳体;15、拉柄;16、工具抽屉;17、支撑座;18、第一导轨;19、搬运孔;20、内置电源;21、安装架;22、摄像头;23、控制器;24、支撑架。In the figure: 1, base; 2, transport device; 201, turntable; 202, gear ring; 203, holding seat; 204, guide block; 205, moving seat; 3, pressing device; 301, pressing push rod; 302, tablet; 303, rotating rod; 304, rotating motor; 4, gear workpiece; 5, mounting plate; 6, distance measuring device; 601, distance measuring sensor; 602, connecting seat; 7, driving device; 701, sliding seat; 702, main motor; 703, driving wheel; 8, lighting; 9, first screw drive motor; 10, second guide rail; 11, second screw drive motor; 12, display; 13, front cover; 14. Shell; 15. Handle; 16. Tool drawer; 17. Support seat; 18. First guide rail; 19. Carrying hole; 20. Built-in power supply; 21. Mounting frame; 22. Camera; 23. Controller; 24. Support frame.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的技术方案,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the technical solutions in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1至图5,本发明提供一种技术方案:一种手表内齿轮集中打磨后用的尺寸测量装置,包括底座1,底座1上通过螺栓固定安装有支撑座17,支撑座17上通过螺栓固定安装有壳体14,壳体14的内部通过螺栓固定安装有安装板5,壳体14的前端在与安装板5对应的位置处铰接安装有前盖13;Please refer to FIG. 1 to FIG. 5 , the present invention provides a technical solution: a size measuring device for centralized grinding of internal gears of a watch, comprising a
安装板5上通过螺栓固定安装有第一导轨18,第一导轨18上设置有运输装置2,运输装置2包括与第一导轨18滑动安装的移动座205,移动座205上通过螺栓固定安装有导向块204,导向块204上通过轴承安装有转盘201,转盘201侧外部一体成型有齿圈202,转盘201内通过螺钉固定安装有中心处设置有检测中心孔的盛放座203,盛放座203内用于安装需要检测的齿轮工件4,齿轮工件4的底部由移动座205上一体成型的支撑架24进行托起,该支撑架24是插入盛放座203中心孔内部呈半环形布置的,底座1上通过螺栓固定安装有第一丝杆驱动电机9,第一丝杆驱动电机9的输出端通过丝杆驱动移动座205沿着第一导轨18移动;The
移动座205上设置有压紧装置3,压紧装置3包括与移动座205通过螺栓固定安装的旋转电机304,旋转电机304的输出端通过螺栓固定安装有转动杆303,转动杆303的末端通过螺栓固定安装有压紧推杆301,压紧推杆301的输出端固定安装有用于压紧齿轮工件4的压片302;The moving
安装板5的上下两端呈对称设置有一对测距装置6,测距装置6包括与安装板5通过螺栓固定安装的连接座602,连接座602上通过螺栓固定安装有与用于检测齿轮工件4齿厚的且与支撑架24位置错开的测距传感器601,安装板5上通过螺栓固定安装有第二导轨10,第二导轨10上设置有驱动装置7,驱动装置7包括与第二导轨10滑动安装的滑动座701,滑动座701上通过螺栓固定安装有主电机702,主电机702的输出端驱动有与齿圈202啮合安装的主动轮703,底座1上安装有第二丝杆驱动电机11,第二丝杆驱动电机11的输出端通过丝杆驱动滑动座701沿着第二导轨10运动;The upper and lower ends of the
壳体14上通过螺栓固定安装有显示器12和控制器23,壳体14在对应测距装置6的后方处安装有与齿轮工件4位置对应的摄像头23,控制器23通过导线分别与压紧推杆301、旋转电机304、测距传感器601、主电机702、第一丝杆驱动电机9、第二丝杆驱动电机11、显示器12和摄像头22电性连接;The
控制器23为S7-200型PLC装置或者工控机,压紧推杆301为微型气动推杆,支撑座17上通过螺栓固定安装有安装架21,安装架21上通过螺栓固定安装有与控制器23电性连接的内置电源20,安装架21的前方插接安装有工具抽屉16,工具抽屉16可用于盛放杂物,安装架21的左右两侧均开设有便于搬运的搬运孔19,安装板5的上方通过螺栓固定安装有与控制器23电性连接的照明灯8,前盖13的前端通过螺栓固定安装有拉柄15。The
工作原理:该装置使用时,首先在转盘201上通过螺栓固定安装上与待检测的齿轮工件4大小匹配的盛放座203,然后操作人员在每次检测时打开前盖13,此时即可在照明灯8的照明下将齿轮工件4压入盛放座203内并使其与支撑架24的上方接触,随后关闭前盖13,此时运行检测程序。检测过程中旋转电机304首先驱动压紧推杆301运动至与齿轮工件4位置匹配处,此时压紧推杆301驱动压片302挤压齿轮工件4使其与移动座205内插入盛放座中心孔的支撑架24对齐并放平,此时盛放座203和齿轮工件4的外侧为过盈配合,齿轮工件4能够随着盛放座203进行旋转,随后旋转电机304驱动压紧推杆301旋转至非工作位置处,而第一丝杆驱动电机9则驱动运输装置2运动至与测距装置6对应的位置处,此时第二丝杆驱动电机11将驱动主动轮703向运输装置2靠拢,直至主动轮703能够与齿圈202正确啮合,随后主电机702开始驱动主动轮旋转,从而带动齿轮工件4进行旋转,主电机702可以采用步进电机便于对齿轮工件4的旋转角度进行精准控制,在齿轮工件4的旋转过程中,位移齿轮工件4上下两端的一对测距传感器601则将检测到的与齿轮工件4上下两端的距离进行实时的记录,从而由控制器23计算出齿轮工件4各处的齿厚数据,由于测距装置6的位置与支撑架24位置错开,因此检测过程中不会受到干扰,当检测完齿轮工件4的齿厚数据后,驱动装置7将回退至非工作位置处,同时第一丝杆驱动电机9则驱动运输装置2运动至与摄像头22对应的区域处,此时通过摄像头22对齿轮工件4进行拍照,拍摄的照片将传送至控制器23内与预先设置的标准齿轮工件4的照片进行对照,从而通过两张照片的边缘拟合程度变化来计算出该齿轮工件4的齿形数据,检测完成后检测的数据通过显示器12进行显示,同时在第一丝杆驱动电机9的驱动下使运输装置2重新回归至前盖13下方处,此时通过人工更换新的齿轮工件4即可进行下一轮的检测。该装置使用时能够直接的对齿轮工件4的齿厚和齿形进行数据测量,并且不管带检测的齿轮工件是内齿轮还是外齿轮均能够进行检测,从而能够有效的节省测量的时间,并且相对于传统采用手工手持螺旋测微计测量等传统测量方法进行测量具有更高的测量准确度,保障了产品检测的精准度,具有很高的实用价值。Working principle: When the device is in use, firstly, the holding
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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| CN115875583A (en) * | 2022-10-28 | 2023-03-31 | 常州市双强机械制造有限公司 | A conveyer for wind-powered electricity generation ring gear |
| CN118758198A (en) * | 2024-09-09 | 2024-10-11 | 中国农业科学院农田灌溉研究所 | A device and method for quickly testing the specifications and dimensions of plastic pipes on site |
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| CN118758198A (en) * | 2024-09-09 | 2024-10-11 | 中国农业科学院农田灌溉研究所 | A device and method for quickly testing the specifications and dimensions of plastic pipes on site |
| CN118758198B (en) * | 2024-09-09 | 2024-12-06 | 中国农业科学院农田灌溉研究所 | A device and method for quickly testing the specifications and dimensions of plastic pipes on site |
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