CN219031153U - Automobile part feeding inspection mechanism - Google Patents
Automobile part feeding inspection mechanism Download PDFInfo
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- CN219031153U CN219031153U CN202222916082.7U CN202222916082U CN219031153U CN 219031153 U CN219031153 U CN 219031153U CN 202222916082 U CN202222916082 U CN 202222916082U CN 219031153 U CN219031153 U CN 219031153U
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Abstract
The utility model relates to an automobile part feeding inspection mechanism which comprises a rotary feeding mechanism with a feeding sensor and a stacking sensor, a material taking mechanism with a negative pressure switch and a sucker assembly, a separating mechanism with a hairbrush and a lifting mechanism controlled by a servo motor. According to the utility model, the material stacking is separated by the hairbrush to prevent the material stacking, whether the sucker assembly successfully absorbs the material is directly checked by the negative pressure switch, the thickness of the material is detected by the photoelectric sensor as the material stacking sensor to judge whether the material stacking phenomenon exists, and the material taking mechanism is controlled to put the material back for re-separation when the material stacking phenomenon does exist. Therefore, the utility model can effectively solve the problem of stacking or non-feeding of automobile parts, especially thin materials, caused by the material itself or external factors, and avoid affecting the integral production beat.
Description
Technical Field
The utility model belongs to the technical field of automobile part production devices, and particularly relates to an automobile part feeding and checking mechanism.
Background
In the prior art, sheet feeding is usually performed manually, and because the thickness of the sheet is thinner, especially the sheet which is particularly thin, workers need to take materials one by using tweezers and transfer the materials, so that the labor intensity is high, fatigue is easy to cause, the labor cost is high, the feeding efficiency is low, and the production quality and the production progress are influenced.
An automatic feeding device (bulletin number CN 107521976B) discloses an automatic feeding device, including being located the multi-disc sheet stock of presetting on inhaling the material station, move the module, slidingtype inhale material mechanism, visual identification unit and get material manipulator, realized automatic feeding function, and can carry out automated inspection and carry out different processing operations according to the testing result to the positive and negative of sheet stock, compared with traditional manual mode, improved material loading speed and material loading quality greatly.
However, in practical use, because of the characteristics of some kinds of sheet materials (such as silica gel sheets) or the situation that the material taking fails due to external factors (such as static electricity) or the situation that the material taking is more due to stacking of the sheet materials, in this case, although the material taking failure can be judged by the visual recognition unit, the material taking cannot be judged, only manual screening can be increased, and the feeding quality and the overall production beat can still be affected.
Disclosure of Invention
The utility model aims to solve the technical problem of providing an automobile part feeding inspection mechanism which automatically detects whether material taking fails or is carried out more and automatically processes poor material taking like stacking.
The technical scheme adopted for solving the technical problems is as follows: the feeding inspection mechanism for the automobile parts comprises a rotary feeding mechanism, a material taking mechanism, a separating mechanism and a lifting mechanism.
The rotary feeding mechanism comprises a servo motor, a turntable and a feeding unit which are sequentially connected from bottom to top, and a sensor assembly for detecting the thickness of a material is arranged at the upper part of the feeding unit;
a lifting mechanism is arranged on one side of the rotary feeding unit and comprises a servo motor and an electric cylinder which are sequentially connected, a horizontal moving cylinder is arranged on the electric cylinder, and a supporting piece connected with the rotary feeding mechanism is arranged on the horizontal moving cylinder;
a material taking mechanism is further arranged on one side of the rotary feeding unit, the material taking mechanism comprises a sucker assembly arranged above the feeding unit, and the sucker assembly is fixed on a material taking bracket through a horizontal moving cylinder and a vertical moving cylinder;
the separating mechanism is further fixed on the material taking support of the material taking mechanism and comprises a horizontal moving cylinder, one end of the horizontal moving cylinder is provided with a rotating motor, and a hairbrush for separating stacked materials is arranged on an output shaft of the rotating motor.
Further, the sensor assembly comprises a feeding sensor and a stacking sensor which are fixed on the upper portion of the feeding unit through a sensor bracket, and the feeding sensor is a photoelectric sensor or a visual identification unit.
Further, the stacking sensor is a photoelectric sensor and is arranged above the feeding sensor.
Further, the rotary feeding mechanism comprises at least two feeding units, and each feeding unit comprises a center column fixed on the turntable and a base sleeved on the center column.
Further, the sucker assembly is connected with a negative pressure switch fixed on the material taking bracket.
Advantageous effects
According to the utility model, the material stacking is separated by the hairbrush to prevent the material stacking, whether the sucker assembly successfully absorbs the material is directly checked by the negative pressure switch, the thickness of the material is detected by the photoelectric sensor to judge whether the material stacking phenomenon exists, and the material taking mechanism is controlled to put the material back for re-separation when the material stacking phenomenon does exist. Therefore, the utility model can effectively solve the problem of stacking or non-feeding of automobile parts, especially thin materials, caused by the material itself or external factors, and avoid affecting the integral production beat.
Drawings
Fig. 1 is a schematic structural view of a feeding inspection mechanism for automobile parts.
Fig. 2 is a schematic diagram of the feeding unit in fig. 1.
Fig. 3 is a schematic view of the lifting mechanism in fig. 1.
Fig. 4 is a schematic view of the take-off mechanism of fig. 1.
Fig. 5 is a schematic structural view of the separating mechanism in fig. 1.
Fig. 6 is a schematic diagram of the sensor assembly of fig. 1.
Wherein, 1-sensor assembly; 101-a feeding sensor; 102-a stacking sensor; 103-a sensor holder; 2-a rotary feeding mechanism; 201-a feeding unit; 202-a base; 203-a turntable; 204-a servo motor; 205-a center column; 3-a lifting mechanism; 301-electric cylinder; 302-a support; 303-a horizontal movement cylinder; 4-a material taking mechanism; 401-a vertical movement cylinder; 402-a chuck assembly; 403-negative voltage switch; 404-a material taking bracket; 5-a separation mechanism; 501-hairbrush; 502-rotating electrical machine.
Like reference symbols in the various drawings indicate like elements.
Detailed Description
The utility model will be further illustrated with reference to specific examples. It is to be understood that these examples are illustrative of the present utility model and are not intended to limit the scope of the present utility model. Further, it is understood that various changes and modifications may be made by those skilled in the art after reading the teachings of the present utility model, and such equivalents are intended to fall within the scope of the claims appended hereto.
As shown in fig. 1, the utility model provides an automobile part feeding inspection mechanism, which comprises a rotary feeding mechanism 2, a material taking mechanism 4, a separating mechanism 5 and a lifting mechanism 3. The present utility model is typically mounted directly to one side of the assembly station.
As shown in fig. 2, the rotary feeding mechanism 2 includes a servo motor 204, a turntable 203 and a feeding unit 201, which are sequentially connected from bottom to top. The turntable 203 is controlled to rotate by the servo motor 204, and an initial angle and a single rotation angle can be set to ensure that the feeding unit 201 is aligned with the material taking mechanism 4. The number of the feeding units 201 is at least two, and in this embodiment, eight, and the feeding units 201 include a central column 205 fixed on the turntable 203 and a base 202 sleeved on the central column 205. The material in this embodiment is a silica gel ring, and the silica gel ring is in a sheet shape, and is sequentially stacked on the center column 205 of the feeding unit 201. The center column 205 and the base 202 are detachable, and an operator can directly replace the feeding unit 201 with a feeding unit 201 with new materials.
The upper part of the feeding unit 201 is provided with a sensor assembly 1 for detecting the thickness of the material. As shown in fig. 6, the sensor assembly 1 includes a feeding sensor 101 and a stacking sensor 102 fixed on the upper portion of the feeding unit 201 by a sensor bracket 103, where the feeding sensor 101 is a photoelectric sensor or a visual recognition unit, and is used for detecting whether the feeding unit 201 has reached the suction height of the suction cup assembly 402, and when the visual recognition unit is used, it can also detect whether the supplied material is correct or has an appearance defect affecting the use.
The stacking sensor 102 is a photoelectric sensor and is arranged above the feeding sensor 101, and can be used for detecting whether the thickness of a material is far greater than one time of thickness according to the design height.
One side of the rotary feeding unit 201 is provided with a lifting mechanism 3, as shown in fig. 3, the lifting mechanism 3 comprises a servo motor 204 and an electric cylinder 301 which are sequentially connected, the electric cylinder 301 is provided with a horizontal moving cylinder 303, the horizontal moving cylinder 303 is provided with a supporting piece 302 connected with the rotary feeding unit 2, the supporting piece 302 is connected with a base 202 of the feeding unit 201, and a silica gel ring sleeved on the center column 205 is gradually lifted by lifting the base 202, so that the top end position of the center column 205 is unchanged.
As shown in fig. 1 and 4, a material taking mechanism 4 is further disposed on one side of the rotary feeding unit 201, the material taking mechanism 4 includes a sucker assembly 402 disposed above the feeding unit 201, and the sucker assembly 402 can adsorb materials through negative pressure. The sucker assembly 402 is fixed on the material taking bracket 404 through the horizontal moving cylinder 303 and the vertical moving cylinder 401, and materials on the material feeding unit 201 can be transferred to a subsequent assembly station through the horizontal moving cylinder 303 and the vertical moving cylinder 401. In addition, the suction cup assembly 402 is connected to a negative pressure switch 403 fixed to a material taking bracket 404, and whether the material has been properly sucked can be detected by the negative pressure switch 403. In this embodiment, the initial position of the suction cup assembly 402 is located at one side of the center column 205 and directly above the silicone ring body.
The material taking support 404 of the material taking mechanism 4 is further fixed with the separating mechanism 5, as shown in fig. 5, the separating mechanism 5 comprises a horizontal moving cylinder 303, one end of the horizontal moving cylinder 303 is provided with a rotating motor 502, an output shaft of the rotating motor 502 is provided with a brush 501 for separating stacked materials, and the brush 501 can extend out through the horizontal moving cylinder 303 to be in contact with the materials. In this embodiment, the brush 501 rotates in a downward direction toward the silicone rings, facilitating the separation of the stacked silicone rings.
The specific use mode of the utility model is as follows: the lifting mechanism 3 drives the base 202 and the material to gradually rise through the supporting piece 302 until the feeding sensor 101 detects that the material reaches the material taking position; the vertical moving cylinder 401 drives the sucker assembly 402 to downwards pop up and adsorb the uppermost material, and meanwhile, the horizontal moving cylinder 303 in the separating mechanism 5 drives the motor to pop up, the hairbrush 501 contacts with the side surface of the material, and the hairbrush 501 rotates and separates the stacked silica gel rings; the negative pressure switch 403 detects whether the sucker assembly 402 has sucked the material, the rotating motor 502 and the brush 501 are retracted after confirmation, the vertical moving cylinder 401 drives the sucker assembly 402 to lift to the top, and the stacking sensor 102 detects whether a stacking phenomenon exists; if the material is overlapped, the vertical moving cylinder 401 drives the sucker assembly 402 to return to the material taking position downwards, and the separation action is performed again; if it is determined that the material is sucked and the stacking condition is not detected, the horizontal moving cylinder 303 drives the sucker assembly 402 to place the material to the assembly station and release the negative pressure.
Claims (5)
1. The feeding inspection mechanism for the automobile parts comprises a rotary feeding mechanism (2), a material taking mechanism (4), a separating mechanism (5) and a lifting mechanism (3), and is characterized in that the rotary feeding mechanism (2) comprises a servo motor (204), a turntable (203) and a feeding unit (201) which are sequentially connected from bottom to top, and a sensor assembly (1) for detecting the thickness of materials is arranged at the upper part of the feeding unit (201);
a lifting mechanism (3) is arranged on one side of the rotary feeding unit (201), the lifting mechanism (3) comprises a servo motor (204) and an electric cylinder (301) which are sequentially connected, a horizontal moving cylinder (303) is arranged on the electric cylinder (301), and a supporting piece (302) connected with the rotary feeding mechanism (2) is arranged on the horizontal moving cylinder (303);
one side of the rotary feeding unit (201) is also provided with a material taking mechanism (4), the material taking mechanism (4) comprises a sucker assembly (402) arranged above the feeding unit (201), and the sucker assembly (402) is fixed on a material taking bracket (404) through a horizontal moving cylinder (303) and a vertical moving cylinder (401);
the material taking device is characterized in that the material taking support (404) of the material taking mechanism (4) is further fixedly provided with the separating mechanism (5), the separating mechanism (5) comprises a horizontal moving cylinder (303), one end of the horizontal moving cylinder (303) is provided with a rotating motor (502), and an output shaft of the rotating motor (502) is provided with a brush (501) for separating stacked materials.
2. The feeding inspection mechanism for automobile parts according to claim 1, wherein the sensor assembly (1) comprises a feeding sensor (101) and a stacking sensor (102) which are fixed on the upper part of the feeding unit (201) through a sensor bracket (103), and the feeding sensor (101) is a photoelectric sensor or a visual identification unit.
3. The feeding inspection mechanism for automobile parts according to claim 2, wherein the stacking sensor (102) is a photoelectric sensor and is arranged above the feeding sensor (101).
4. The feeding and checking mechanism for automobile parts according to claim 1, wherein the rotary feeding mechanism (2) comprises at least two feeding units (201), and the feeding units (201) comprise a central column (205) fixed on the turntable and a base (202) sleeved on the central column (205).
5. The automobile part feeding inspection mechanism according to claim 1, wherein the sucker assembly (402) is connected with a negative pressure switch (403) fixed on the material taking bracket (404).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222916082.7U CN219031153U (en) | 2022-10-31 | 2022-10-31 | Automobile part feeding inspection mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222916082.7U CN219031153U (en) | 2022-10-31 | 2022-10-31 | Automobile part feeding inspection mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN219031153U true CN219031153U (en) | 2023-05-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222916082.7U Active CN219031153U (en) | 2022-10-31 | 2022-10-31 | Automobile part feeding inspection mechanism |
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| CN (1) | CN219031153U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116767587A (en) * | 2023-07-25 | 2023-09-19 | 深圳市中升薄膜材料有限公司 | Swinging plate equipment |
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2022
- 2022-10-31 CN CN202222916082.7U patent/CN219031153U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116767587A (en) * | 2023-07-25 | 2023-09-19 | 深圳市中升薄膜材料有限公司 | Swinging plate equipment |
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