CN219027870U - Special type permeable brick forming die - Google Patents
Special type permeable brick forming die Download PDFInfo
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- CN219027870U CN219027870U CN202222968768.0U CN202222968768U CN219027870U CN 219027870 U CN219027870 U CN 219027870U CN 202222968768 U CN202222968768 U CN 202222968768U CN 219027870 U CN219027870 U CN 219027870U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model belongs to the technical field of water permeable brick processing, and discloses a special water permeable brick forming die. The die is of a detachable assembled frame structure and consists of a rectangular hexahedron, six faces are assembled through boss grooves of corresponding contacted faces respectively, the periphery of the upper surface of the bottom plate is of a chamfering convex edge structure, and a double-side chamfering convex edge structure parallel to the width direction is arranged at the position of a brick length from one end of the die and a half brick length boundary from the other end of the die; the top plate and the bottom plate are respectively provided with bosses along the peripheral sides of the width direction and the length direction; the inner walls of the left side panel and the right side panel are respectively provided with a flat columnar groove and an arc columnar groove along the vertical direction. The mold is convenient for preparing the special water permeable bricks, so that the specification length of the produced special bricks is 1.5 times that of the conventional bricks, the whole bricks are not required to be cut into half bricks on site for matching use, the engineering construction is convenient, and the construction waste and the material waste caused by cutting the bricks are avoided.
Description
Technical Field
The utility model belongs to the technical field of water permeable brick processing, and particularly relates to a special water permeable brick forming die.
Background
The water permeable brick has good water permeability due to the structure and the manufacturing specificity, particularly, rainwater can be temporarily stored underground in a seepage, filtration, storage and drainage mode in time in rainy days, accumulated water on the road surface can be timely discharged, and the traveling of residents is facilitated; the water left in the pores of the water permeable bricks in sunny days slowly evaporates into the air along with the rising of the atmospheric temperature, so that the air humidity can be well regulated, the water permeable bricks are widely applied to urban road paving at present, and the water permeable bricks can well meet the requirements of sponge urban construction.
The water permeable brick is usually prepared by firing or curing after mechanical press forming, the preparation process is not separated from a die, and the corresponding dies are various because the water permeable brick to be prepared has different specifications, shapes and structures. CN201520915408.1 discloses a water permeable brick mold, which comprises an upper mold, a lower mold and an ejection demolding mechanism, and can be used for preparing high-performance water permeable bricks at low cost. But it is not an assembled structure and is not very convenient in practical application. In addition, the water permeable bricks prepared by the prior water permeable brick mold are mostly of common size, no special water permeable brick molding mold is seen, and the special water permeable bricks are more convenient for engineering construction due to the size specificity.
Disclosure of Invention
The utility model aims to provide a special type water permeable brick forming die for preparing special type water permeable bricks, which meets special requirements of municipal sponge city construction.
In order to achieve the purpose of the utility model, the technical scheme is as follows:
the special water permeable brick forming die is of a detachable assembled frame structure, the assembled frame is composed of a rectangular hexahedron, six faces are assembled through boss grooves of corresponding contacted faces respectively, the bottom plate is mainly used for shaping the upper surface of the water permeable brick, the periphery of the upper surface of the bottom plate along the length and width directions is of a chamfering convex edge structure, and a double-side chamfering convex edge structure parallel to the width direction is arranged at the boundary of one brick length from one end of the bottom plate and the half brick length from the other end of the bottom plate; the top plate and the bottom plate are respectively provided with a boss along the peripheral sides of the width direction and the length direction, and are matched with grooves on the inner walls of the front side panel, the rear side panel, the left side panel and the right side panel so as to facilitate the assembly and the fastening of the die, and the top plate and the bottom plate can slide up and down along the inner walls of the front side panel, the rear side panel, the left side panel and the right side panel so as to facilitate the pressing and the demoulding; square or rectangular columnar grooves are respectively formed in the inner walls of the two ends of the left side panel and the right side panel along the vertical direction and used for positioning and assembling the front side panel and the rear side panel, semicircular hole grooves are respectively formed in the middle parts of the front end face and the rear end face of the left side panel and the right side panel and used for placing a bolt structure and fastening the bolt structure; the inner walls of the left side panel and the right side panel are vertically provided with arc-shaped columnar grooves along the length direction, preferably 3 arc-shaped columnar grooves are uniformly distributed and are used for forming boss structures on the side surfaces of the water permeable bricks so as to form a gap water permeable structure between the water permeable pavement ground brick bodies through micro-support; the inner walls of the front panel and the rear panel are vertically provided with arc-shaped columnar grooves along the width direction, preferably 2 arc-shaped columnar grooves are uniformly distributed and used for forming a boss structure of the end face of the water permeable brick, and the water permeable structure of a gap between the water permeable pavement ground brick bodies is formed through micro support.
The length of the brick body manufactured by the special water permeable brick forming die is 1.5 times that of a common brick, the width and the thickness of the brick body are consistent with those of the common brick body, and the chamfer structures on the bottom plate are respectively arranged at four side edge parts on the upper surface of the whole brick and four side edge parts on the upper surface of the half brick; and the inner walls of the left side panel and the right side panel are respectively provided with a vertical groove at the boundary of the whole brick and the half brick for placing the movable separation baffle, so that the surface layer materials of different color systems and different formula systems are added according to the requirements when the water permeable brick blank is formed.
The special water permeable brick manufactured by the design die is a supplement to common water permeable bricks on the market, is formed by forming a blank through a one-time or two-time cloth forming process, and is formed by overall maintenance or high-temperature treatment, and is mainly used for dividing the ground at the marking position of a paving area and the ground at the starting position of the paving boundary of the water permeable brick, such as paving the boundary marking position of the ground parking space of a parking lot and paving the pavement starting area of the water permeable brick from the position of the road edge brick.
The utility model has the advantages that: the mold is of a detachable assembled frame structure, the mold is assembled for molding operation, fastening nuts at two ends of a bolt are unscrewed for removing the bolt during demolding, then a side panel is removed, then a top panel is taken down, a base plate is buckled on a green body in a drying or maintenance mode, the green body is turned over in a mechanical auxiliary mode to enable an upper surface layer (a decorative filter layer) of a green brick to be upwards placed on the base plate, and then corresponding special-shaped water permeable bricks can be manufactured through aftertreatment.
The die is stored in a split state of parts in a normal non-working state, and is convenient to carry. The mold is convenient for preparing the special water permeable bricks, the specification length of the produced special bricks is 1.5 times that of the common special bricks, the whole bricks are cut into half bricks and matched for use without site operation, the engineering construction is convenient, the relatively efficient cleaning operation can be realized, the working area obtained by paving one special brick is 1.5 times that of the original special brick, the working efficiency is improved, the labor intensity of brick paving workers is reduced, the construction waste and the material waste formed by cutting the bricks are avoided, and the special water permeable bricks are a green construction mode.
Drawings
FIG. 1 is a schematic diagram of an assembled water permeable brick die structure, wherein the assembled water permeable brick die structure comprises a 1-top plate, a 2-left side plate, a 3-front plate, a 4-bottom plate, a 5-right side plate, a 6-rear plate, a 7-baffle plate, 8-bolts, 9-nuts, 41-chamfer ribs, 42-chamfers, 43-bosses, 21-rectangular columnar grooves for end plate positioning, 22-columnar grooves for baffle plate positioning, 23-hole grooves and 24-arc columnar grooves.
FIG. 2 is a schematic diagram of a special type water permeable brick manufactured by adopting the assembly type water permeable brick mold according to the utility model by a three-time feeding method, wherein A is a top view of the special type water permeable brick; the surface of the half brick part of the 11-special brick, the surface of the whole brick part of the 12-special brick and the boss structure on the side surface of the 13-brick body, wherein B is the right-left view of the special water permeable brick, the 14-chamfer structure, the 15-boss and the 16-brick base layer.
Detailed Description
For a better description of the utility model, reference is made to the accompanying drawings, which show by way of example:
example 1
The special water permeable brick forming die is of a detachable assembled frame structure, the die steel material is adopted, the assembled frame is of a rectangular hexahedral structure, the length of a die cavity is 1.5 times that of a conventional brick, the width and the thickness of the die cavity are consistent with those of the conventional brick, and six faces are assembled through convex-concave wedge grooves of corresponding contact faces respectively; the upper surface of the bottom plate (4) is respectively provided with a chamfer structure (42) along the length and width direction peripheral side edge parts, a double-side chamfer convex edge structure (41) parallel to the width direction is arranged at the position which is one brick long away from one end of the bottom plate and is the position which is the half brick long away from the other end of the bottom plate along the length direction, the top plate (1) and the bottom plate (4) are respectively provided with a boss (43) along the width and length direction peripheral side surfaces, and the bosses are matched with grooves on the inner surfaces of the front panel (3), the rear panel (6), the left side panel (2) and the right side panel (5) and can slide along the upper and lower directions along the grooves, so that the installation, the pressing and the demoulding are facilitated; rectangular columnar grooves (21) are respectively formed in two ends of the inner walls of the left side panel (2) and the right side panel (5) along the vertical direction and are used for positioning and assembling of the front panel (3) and the rear panel (6). Semicircular hole slots (23) are respectively formed in the central parts of the front end face and the rear end face of the left side panel (2) and the right side panel (5) and are used for fastening bolt structures. The inner walls of the left side panel (2) and the right side panel (5) are sequentially and vertically provided with 3 arc-shaped columnar grooves (24) respectively in a uniform distribution along the length direction, the inner walls of the front panel (3) and the rear panel (6) are vertically provided with 2 arc-shaped columnar grooves along the width direction, and the arc-shaped columnar grooves are respectively used for forming boss structures on the peripheral sides of the permeable bricks so as to form a gap permeable structure between permeable pavement ground brick bodies through micro-support.
The inside of the front-back, left-right corresponding surfaces of the special water permeable brick forming die are of symmetrical structures. The inner walls of the two side surfaces of the left side panel (2) and the right side panel (5) are provided with movable separation baffles (7) at the boundary positions of the whole brick part and the half brick part.
When the frame is used, the frame is assembled by taking the bottom plate as the center, the rectangular columnar grooves at the two ends of the left side plate and the right side plate are clamped into the front side plate and the rear side plate to form a die cavity, bolts are inserted from the hole grooves at the two ends of the left side plate and the right side plate, and nuts are used for fastening and assembling. When the water permeable brick is in operation, the surface layer materials with different formula structures are added by means of the baffle plate in a divided mode, the top plate is combined for pressing after the material adding process is completed, the mould is removed after pressure maintaining is finished, the green body is taken out, and the corresponding special water permeable brick is prepared through post treatment.
The manufacturing method of the special water permeable brick comprises the following steps: the blank surface layer material can adopt a double color system or the same color system. The mold can be used for forming the special water permeable bricks with single color system and consistent brick body forming material components by adopting a single-cavity one-time feeding method without dividing baffle plates; the method can also be used for producing the water permeable bricks of different formula systems by adopting a twice feeding method, wherein the upper surface layer forming materials of the brick body are of the same color system, the components of the upper layer forming materials and the lower layer forming materials are different, or the method can be used for producing the water permeable bricks of different color systems, the components of the upper layer forming materials and the lower layer forming materials are different, and the components of the upper layer forming materials and the lower layer forming materials are different.
When a bicolor formula system is adopted, a partition baffle plate is added at the boundary between one-time brick length from one end face and five-time brick length from the other end face in the cavity, firstly, the feeding quantity of corresponding structural layers is calculated according to the density of formed materials and the densities of different structural layers of the formed brick blank, secondly, the feeding quantity of a half brick blank is obtained by a halving method, and the feeding quantity of side layer materials of a whole brick and a half brick area is calculated according to the design thickness of a coloring layer on the surface layer of the brick body. Firstly, feeding materials on the side of the whole brick, feeding materials for designing color-system surface layer materials, scraping the materials, feeding corresponding conventional main color-system surface layer forming materials on the half brick position on the other side, similarly performing material carding and scraping operations, then pumping out a partition plate, feeding forming materials metered on the base layer position, performing material carding and scraping again, integrally pressing a formed brick blank, and then performing demoulding, maintenance or drying and sintering treatment to prepare the corresponding sintered or baking-free special type water permeable brick.
When the components of the surface layer of the single-color system brick body are inconsistent with those of the base layer forming material, a partition baffle is not needed, firstly, the surface layer material and the base layer material which need to be added in the current whole special brick body forming process are calculated and determined, then the feeding operation is carried out, firstly, the surface layer material is added, the surface layer material is combed, scraped, then the base layer material is added, the combed material, scraped, pressed and formed, and the special water permeable brick is obtained after demoulding. When the formula structure and the components of the upper and lower molding materials of the brick body are consistent, and the surface layer materials and the base layer materials are not required to be distinguished, the special type brick molding materials determined by calculation are put into the brick body at one time, the brick body is pressed and molded after being rammed, combed and scraped, and then the brick body is demoulded for post-treatment, so that the special type water permeable brick is prepared.
Claims (5)
1. The special water permeable brick forming die is of a detachable assembled frame structure and is characterized in that the assembled frame consists of a rectangular hexahedron, and six faces are assembled through boss grooves of the contacted faces respectively; the periphery of the upper surface of the bottom plate along the length and width directions is provided with a chamfer structure, and a transverse double-side chamfer convex edge structure parallel to the width direction is arranged at the position of a brick length from one end of the bottom plate and a half brick length boundary from the other end of the bottom plate along the length direction; the top plate and the bottom plate are respectively provided with a boss along the peripheral sides of the width direction and the length direction, and are matched with grooves on the inner walls of the front side panel, the rear side panel, the left side panel and the right side panel; rectangular columnar grooves are respectively formed in the inner walls of the two ends of the left side panel and the right side panel along the vertical direction; semicircular hole grooves are respectively formed in the middle of the front end face and the rear end face of the left side panel and the right side panel; the inner walls of the left side panel and the right side panel are vertically distributed with arc columnar grooves along the length direction; the inner walls of the front panel and the rear panel are vertically distributed with arc columnar grooves along the width direction.
2. The special-shaped water permeable brick forming die according to claim 1, wherein vertical grooves are respectively arranged on the inner walls of the left side panel and the right side panel at the boundaries of the whole brick and the half brick.
3. The special-shaped water permeable brick forming die as claimed in claim 1, wherein the inside of the front-back and left-right corresponding surfaces of the special-shaped water permeable brick forming die is of a symmetrical structure.
4. The special-shaped water permeable brick molding die as claimed in claim 1, wherein the top plate and the bottom plate slide up and down along the inner walls of the front, rear, left and right side panels.
5. The special-shaped water permeable brick molding die as claimed in any one of claims 1 to 4, wherein the special-shaped water permeable brick molding die cavity is sized such that the length of the manufactured brick body is 1.5 times that of a common brick, and the width and the thickness of the special-shaped water permeable brick molding die are consistent with those of the common brick body.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211359539 | 2022-11-02 | ||
| CN2022113595397 | 2022-11-02 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219027870U true CN219027870U (en) | 2023-05-16 |
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ID=86274244
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222968768.0U Active CN219027870U (en) | 2022-11-02 | 2022-11-08 | Special type permeable brick forming die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219027870U (en) |
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2022
- 2022-11-08 CN CN202222968768.0U patent/CN219027870U/en active Active
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