CN114278001B - Antifouling and waterproof aluminum veneer for building wall surface and manufacturing process thereof - Google Patents

Antifouling and waterproof aluminum veneer for building wall surface and manufacturing process thereof Download PDF

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Publication number
CN114278001B
CN114278001B CN202111579274.7A CN202111579274A CN114278001B CN 114278001 B CN114278001 B CN 114278001B CN 202111579274 A CN202111579274 A CN 202111579274A CN 114278001 B CN114278001 B CN 114278001B
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aluminum
aluminum veneer
ceramic
ceramic panel
plate body
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CN114278001A (en
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杨阳
聂志强
徐琼琼
黄鑫
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Anhui Furuier Aluminium Industry Technology Co ltd
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Anhui Furuier Aluminium Industry Technology Co ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract

The utility model discloses an antifouling waterproof aluminum veneer for a building wall surface and a manufacturing process thereof, which belong to the technical field of aluminum veneers and solve the problems of self-cleaning and poor waterproof performance of the aluminum veneers. And firstly producing a ceramic panel according to the temperature difference between ceramic firing and liquid aluminum pouring, pouring aluminum liquid on the ceramic panel to form an aluminum plate, and finally processing the aluminum plate to form an aluminum veneer with a glaze, so that the aluminum veneer has a self-cleaning function.

Description

Antifouling and waterproof aluminum veneer for building wall surface and manufacturing process thereof
Technical Field
The utility model relates to the technical field of aluminum veneers, in particular to an antifouling and waterproof aluminum veneer for a building wall surface and a manufacturing process thereof.
Background
The building wall surface comprises three types of aluminum veneers, aluminum-plastic composite boards and aluminum honeycomb boards which are used in the process of using. Of these three materials, aluminum veneer and aluminum plastic plate are most commonly used. The aluminum veneers are generally made of 2-4 mm-thick AA1100 pure aluminum plates or AA3003 high-quality aluminum alloy plates, the building wall surfaces are generally made of 2.5 mm-thick AA3003 aluminum alloy plates, and the waterproof and antifouling performances of the aluminum veneers paved on the building wall surfaces are required to be improved in order to improve the waterproof and antifouling performances of buildings, particularly high-rise buildings.
Patent number CN202022982798.8 discloses a novel waterproof aluminium veneer, relates to aluminium alloy technical field. The aluminum veneer comprises an aluminum veneer main body, wherein the upper end of the aluminum veneer main body is equidistantly provided with a chute, the rear end of the aluminum veneer main body is equidistantly provided with a drainage groove, the chute is communicated with the drainage groove, a waterproof film is bonded on the surface of the aluminum veneer main body, the front end of the aluminum veneer main body is provided with a first groove, and first heat-insulating mineral wool, reinforcing ribs and second heat-insulating mineral wool are sequentially arranged in the first groove from top to bottom. Can make water quick landing through the water proof membrane, prevent that water from piling up, then can drain well through the cooperation of chute and water drainage tank, the water-proof effects is all good, can fix first thermal-insulated ore rock wool and the thermal-insulated ore rock wool of second in the aluminium veneer main part through the cooperation of first gasket and second gasket at last.
Patent number CN201920976754.9 discloses a waterproof aluminum veneer for building outer wall, belongs to the technical field of aluminum veneer, and it includes two planking, two planking mutually perpendicular sets up and integrated into one piece, is provided with the reinforcing plate between two planking, and the outer wall of reinforcing plate and the inner wall subsides of planking and fixed connection, the edge of planking inner wall is provided with the curb plate, is provided with the bight that is used for installing fixed curb plate on the curb plate, and the top of planking is provided with the fixture block, and the draw-in groove has been seted up on the bottom, and the guiding gutter has been seted up on the top of planking, and the one end vertical intercommunication of guiding gutter has the water drainage tank, and the water drainage tank is located two planking perpendicular intersection departments. The utility model can reduce the possibility that rainwater enters the wall body from the corner of the wall and improve the strength of the wall body.
However, in the above patent, only the corner of the building is waterproof, but the planar building wall is not waterproof, and the planar aluminum veneer is not waterproof, so that the waterproof performance of the aluminum veneer is still remained in the original state of splicing the two boards, rainwater and moisture enter the inner layer of the aluminum veneer, namely between the aluminum veneer and the wall surface concrete layer, so that the waterproof performance of the building is reduced, meanwhile, the surface of the aluminum veneer is very easy to contain dirt, and the wall surface of the aluminum veneer of a high-rise building is difficult to clean.
Disclosure of Invention
The utility model aims to provide an antifouling and waterproof aluminum veneer for a building wall surface and a manufacturing process thereof, wherein a ceramic panel is firstly produced according to the temperature difference between ceramic firing and liquid aluminum pouring, aluminum liquid is poured on the ceramic panel to form an aluminum plate, and finally the aluminum plate is processed to form an aluminum veneer with a glazed surface, so that the aluminum veneer has a self-cleaning function, and the problems in the background art are solved.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an antifouling waterproof formula aluminium veneer for building wall, includes ceramic panel subassembly and aluminium veneer subassembly, the upper end fixedly connected with ceramic panel subassembly of aluminium veneer subassembly, ceramic panel subassembly includes ceramic panel plate body and pottery knot, the back of ceramic panel plate body is provided with the pottery of a plurality of protruding forms and detains, aluminium veneer subassembly.
Further, the ceramic button comprises a column body and a wafer, wherein one end of the column body is fixedly connected with a ceramic panel plate body, and the other end of the column body is fixedly connected with the wafer.
Further, the aluminum veneer assembly comprises an aluminum veneer plate body, a first side edge, a second side edge, side lugs and connecting holes, wherein the left side and the right side of the aluminum veneer plate body are downwards bent to form the first side edge, the lower end of the first side edge outwards extends to form the side lugs, the front side and the rear side of the aluminum veneer plate body are downwards bent to form the second side edge, the aluminum veneer plate body is provided with the connecting holes with two through ends, and the cylinder of the ceramic buckle is positioned in the connecting holes and fixedly connected with the connecting holes.
According to another aspect of the present utility model, there is provided a process for manufacturing an antifouling and waterproof aluminum veneer for a building wall surface, comprising the steps of:
s101: shaping clay, namely mixing clay and slurry into a clay blank, and performing machine press molding on the clay blank according to set specifications to obtain a ceramic blank with a ceramic panel plate body and a ceramic buckle structure;
s102: sintering and forming, namely drying, glaze spraying and re-drying the ceramic blank, and then delivering the ceramic blank into a kiln for firing, so as to obtain a ceramic panel assembly with a smooth outer surface;
s103: placing the ceramic panel assembly into an aluminum veneer mold, injecting aluminum liquid, cooling and molding, and demolding to obtain an aluminum veneer plate fixedly connected with the ceramic panel assembly;
s104: marking and marking points, areas and perforating positions on the aluminum veneer board body;
s105: and (5) punching, cutting and bending the aluminum veneer board body.
Further, in S102, glaze is sprayed only on the surface of the ceramic panel body where the ceramic button is not arranged, and the firing temperature in the kiln in this step is 1150-1400 ℃.
Further, in S103, the aluminum liquid is a pure aluminum liquid or a liquid aluminum alloy, wherein the casting temperature of the pure aluminum liquid is 600 ℃, and the casting temperature of the liquid aluminum alloy is 650 ℃.
Further, in S103 aluminium veneer mould includes mould, lower mould and ejection structure, the first die cavity of undercut has been seted up at the middle part of lower mould, and sliding connection has gone up the mould in the first die cavity, and the notch of undercut has been seted up at the middle part of die cavity, has placed ceramic panel plate body in the notch, and the four corners department of notch is provided with ejection hole, and ejection structure is followed ejection hole and is upwards moved, the middle part of going up the mould is upwards sunken to form die cavity second, and die cavity first communicates with die cavity second each other, inwards sunken circular slot has been seted up on the die cavity second, has placed the disk of ceramic button in the circular slot.
Further, S105 includes the steps of:
s115: through holes are respectively formed in the A area and the two ends of the C area and the D area at four corners of the aluminum veneer board body;
s125: along a 1 b、a 2 g、a 3 f and a 4 c, cutting;
s135: after cutting, bending the area A downwards by 90 degrees;
s145: bending the B area downwards for 95 degrees along fg, and bending the B area downwards for 85 degrees in bc;
s155: bending the C area upwards by 90 degrees along ah and de;
s165: bending the D region downwards by 95 degrees along bg and bending the D region downwards by 85 degrees along cf;
s175: and (3) sequentially penetrating through the through hole in the area A and the through hole in the area D by using bolts to lock the area A and the area D, so as to form the antifouling waterproof aluminum veneer.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the antifouling and waterproof aluminum veneer for the building wall surface and the manufacturing process thereof, the ceramic panel is produced according to the temperature difference between ceramic firing and liquid aluminum pouring, aluminum liquid is poured on the ceramic panel to form an aluminum plate, and finally the aluminum plate is processed to form the aluminum veneer with the glaze surface, so that the aluminum veneer has a self-cleaning function;
2. according to the antifouling and waterproof aluminum veneer for the building wall surface and the manufacturing process thereof, the two opposite side edges of the aluminum veneers are bent to form the complementary angles, so that the contact surface between two adjacent aluminum veneers is an inclined surface, when the aluminum veneer wall surface is installed, the inclined surface is inclined downwards, the ceramic glaze covers the upper part of the joint gap of the aluminum plate body, water flow can be prevented from entering the gap, water drops can be prevented from adhering to the ceramic glaze, the influence of inside moisture on the aluminum veneers is reduced, and the waterproof performance of the aluminum veneers is improved.
Drawings
FIG. 1 is a diagram showing the overall construction of an antifouling and waterproof aluminum veneer for a wall surface of a building according to the present utility model;
FIG. 2 is a block diagram of an aluminum veneer assembly of an antifouling and waterproof aluminum veneer for a building wall surface according to the present utility model;
FIG. 3 is a schematic view of a ceramic panel assembly of an antifouling and waterproof aluminum veneer for a wall surface of a building according to the present utility model;
FIG. 4 is a flow chart of the manufacturing process of the antifouling and waterproof aluminum veneer for the building wall surface;
FIG. 5 is a diagram showing a construction of an aluminum veneer mold in the process for manufacturing an antifouling and waterproof aluminum veneer for a wall surface of a building according to the present utility model;
FIG. 6 is a diagram showing a lower die structure in the manufacturing process of the antifouling and waterproof aluminum veneer for building wall surfaces;
FIG. 7 is a diagram showing the structure of an upper die in the manufacturing process of the antifouling and waterproof aluminum veneer for the building wall surface;
FIG. 8 is a flowchart of S105 of the antifouling and waterproof aluminum veneer for building wall surface of the present utility model;
fig. 9 is a schematic diagram of S105 of an antifouling and waterproof aluminum veneer for a building wall surface according to the present utility model.
In the figure: 1. a ceramic panel assembly; 11. a ceramic panel plate body; 12. a ceramic button; 2. an aluminum veneer assembly; 21. an aluminum veneer board body; 22. a first side edge; 23. a second side edge; 24. a lateral ear; 25. a connection hole; 3. an aluminum veneer mold; 31. an upper die; 311. a second die cavity; 312. a circular groove; 32. a lower die; 321. a first die cavity; 322. a notch; 323. an ejection hole; 33. and (5) an ejection structure.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, an antifouling and waterproof aluminum veneer for a building wall surface comprises a ceramic panel assembly 1 and an aluminum veneer assembly 2, wherein the upper end of the aluminum veneer assembly 2 is fixedly connected with the ceramic panel assembly 1, a ceramic panel is produced firstly according to the temperature difference between ceramic firing and liquid aluminum pouring, aluminum liquid is poured on the ceramic panel to form an aluminum plate, and finally the aluminum plate is processed to form an aluminum veneer with a glaze, so that the aluminum veneer has a self-cleaning function, the ceramic panel assembly 1 comprises a ceramic panel plate body 11 and ceramic buckles 12, the back surface of the ceramic panel plate body 11 is provided with a plurality of convex ceramic buckles 12, and the aluminum veneer assembly 2; the ceramic button 12 is composed of a column body and a circular sheet, one end of the column body is fixedly connected with the ceramic panel plate body 11, and the other end of the column body is fixedly connected with the circular sheet.
Referring to fig. 3, the aluminum veneer assembly 2 includes an aluminum veneer plate body 21, a first side 22, a second side 23, a side lug 24 and a connecting hole 25, wherein the left and right sides of the aluminum veneer plate body 21 are bent downwards to form the first side 22, the lower end of the first side 22 extends outwards to form the side lug 24, the front and rear sides of the aluminum veneer plate body 21 are bent downwards to form the second side 23, the aluminum veneer plate body 21 is provided with the connecting hole 25 with two through ends, and the cylinder of the ceramic buckle 12 is located in the connecting hole 25 and is fixedly connected with the connecting hole 25.
Referring to fig. 4, in order to better demonstrate the manufacturing process flow of the antifouling and waterproof aluminum veneer for a building wall, the embodiment now provides a manufacturing process of the antifouling and waterproof aluminum veneer for a building wall, which comprises the following steps:
s101: shaping clay, namely mixing clay and slurry into a clay blank, and performing machine press molding on the clay blank according to set specifications to obtain a clay blank with a ceramic panel plate 11 and ceramic buckle 12 structure;
s102: sintering and forming, namely drying, glaze spraying and re-drying the ceramic blank, and then delivering the ceramic blank into a kiln for firing, so as to obtain a ceramic panel assembly 1 with a smooth outer surface;
s103: placing the ceramic panel assembly 1 into an aluminum veneer mold 3, injecting aluminum liquid, cooling and molding, and demolding to obtain an aluminum veneer plate body 21 fixedly connected with the ceramic panel assembly 1;
s104: marking points, areas and perforating positions on the aluminum veneer board body 21;
s105: the aluminum single plate body 21 is perforated, cut, and bent.
In S102, only the surface of the ceramic panel body 11, where the ceramic button 12 is not disposed, is glazed, and the firing temperature in the kiln in this step is 1150-1400 ℃, so that the outer surface of the ceramic panel assembly 1 is smooth and clean, and has a self-cleaning function, and the inner surface is rough, and the rough surface is favorable for connecting the ceramic panel assembly 1 with liquid aluminum.
The aluminum liquid in S103 is a pure aluminum liquid or a liquid aluminum alloy added with other components, wherein the pouring temperature of the pure aluminum liquid is 600 ℃, and the pouring temperature of the liquid aluminum alloy is 650 ℃.
Referring to fig. 5 to 7, the aluminum veneer mold 3 in S103 includes an upper mold 31, a lower mold 32 and an ejection structure 33, a first cavity 321 with a downward recess is provided in the middle of the lower mold 32, the upper mold 31 is slidably connected in the first cavity 321, a notch 322 with a downward recess is provided in the middle of the first cavity 321, a ceramic panel plate 11 is placed in the notch 322, ejection holes 323 are provided at four corners of the notch 322, the ejection structure 33 moves upward along the ejection holes 323, a second cavity 311 is formed by the upward recess in the middle of the upper mold 31, the first cavity 321 is mutually communicated with the second cavity 311, a circular groove 312 with an inward recess is provided in the second cavity 311, and a disc with a ceramic button 12 is placed in the circular groove 312.
Referring to fig. 8 to 9, S105 includes the steps of:
s115: through holes are respectively formed in the area A at four corners of the aluminum veneer board body 21 and at two ends of the area C and the area D;
s125: along a 1 b、a 2 g、a 3 f and a 4 c, cutting;
s135: after cutting, bending the area A downwards by 90 degrees;
s145: the area B is downwards bent for 95 degrees along fg, the area B is downwards bent for 85 degrees, the two opposite side edges of the aluminum veneers are bent to form complementary angles, the contact surfaces between the two adjacent aluminum veneers are inclined planes, when the aluminum veneer wall surface is installed, the inclined planes are downwards inclined, the ceramic glaze covers the upper parts of the connecting gaps of the aluminum plate bodies, so that water flow can be prevented from entering the gaps, water drops can be prevented from adhering to the ceramic glaze, the influence of inside moisture on the aluminum veneers is reduced, and the waterproof performance of the aluminum veneers is improved;
s155: bending the C area upwards by 90 degrees along ah and de;
s165: bending the D region downwards by 95 degrees along bg and bending the D region downwards by 85 degrees along cf;
s175: and (3) sequentially penetrating through the through hole in the area A and the through hole in the area D by using bolts to lock the area A and the area D, so as to form the antifouling waterproof aluminum veneer.
To sum up: according to the antifouling and waterproof aluminum veneer for the building wall surface and the manufacturing process thereof, the ceramic panel is produced according to the temperature difference between ceramic firing and liquid aluminum pouring, aluminum liquid is poured on the ceramic panel to form an aluminum plate, and finally the aluminum plate is processed to form the aluminum veneer with the glaze surface, so that the aluminum veneer has a self-cleaning function; the two opposite side edges of the aluminum veneers are bent into complementary angles, so that the contact surfaces between the two adjacent aluminum veneers are inclined surfaces, the inclined surfaces are inclined downwards when the aluminum veneers are installed on the wall surface, the ceramic glaze covers the upper parts of the connecting gaps of the aluminum plate bodies, water flow can be prevented from entering the gaps, water drops can be prevented from adhering to the ceramic glaze, the influence of inside moisture on the aluminum veneers is reduced, and the waterproof performance of the aluminum veneers is improved.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should be covered by the protection scope of the present utility model by making equivalents and modifications to the technical solution and the inventive concept thereof.

Claims (5)

1. The antifouling waterproof type aluminum veneer for the building wall surface is characterized by comprising a ceramic panel assembly (1) and an aluminum veneer assembly (2), wherein the ceramic panel assembly (1) is fixedly connected to the upper end of the aluminum veneer assembly (2), the ceramic panel assembly (1) comprises a ceramic panel plate body (11) and ceramic buckles (12), a plurality of protruding ceramic buckles (12) are arranged on the back surface of the ceramic panel plate body (11), the ceramic buckles (12) are formed by columns and circular sheets, one end of each column is fixedly connected with the ceramic panel plate body (11), and the other end of each column is fixedly connected with a circular sheet;
the aluminum veneer assembly (2) comprises an aluminum veneer plate body (21), a side I (22), a side II (23), side lugs (24) and a connecting hole (25), wherein the left side and the right side of the aluminum veneer plate body (21) are downwards bent to form the side I (22), the lower end of the side I (22) is outwards extended to form the side lug (24), the front side and the rear side of the aluminum veneer plate body (21) are downwards bent to form the side II (23), the aluminum veneer plate body (21) is provided with the connecting hole (25) with two through ends, and the cylinder of the ceramic buckle (12) is positioned in the connecting hole (25) and is fixedly connected with the connecting hole (25).
2. A process for manufacturing an antifouling and waterproof aluminum veneer for a building wall surface according to claim 1, comprising the steps of:
s101: shaping clay, namely mixing clay and slurry into a clay blank, and performing machine press molding on the clay blank according to set specifications to obtain a clay blank with a ceramic panel plate body (11) and ceramic buckle (12) structures;
s102: sintering and forming, namely drying, glaze spraying and re-drying the ceramic blank, and then delivering the ceramic blank into a kiln for firing, so as to obtain a ceramic panel assembly (1) with a smooth outer surface;
s103: placing the ceramic panel assembly (1) into an aluminum veneer mold (3), injecting aluminum liquid, cooling and molding, and demolding to obtain an aluminum veneer plate body (21) fixedly connected with the ceramic panel assembly (1);
s104: marking out points, areas and perforating positions on the aluminum veneer board body (21);
s105: and (3) punching, cutting and bending the aluminum veneer board body (21).
3. The process for producing an antifouling and waterproof aluminum veneer for a building wall surface according to claim 2, wherein in S102, glaze is sprayed only on the surface of the ceramic panel body (11) where the ceramic button (12) is not provided, and the firing temperature in the kiln in this step is 1150 to 1400 ℃.
4. The process for manufacturing an antifouling and waterproof aluminum veneer for a building wall surface according to claim 2, wherein the aluminum liquid in S103 is pure aluminum liquid or liquid aluminum alloy, and the casting temperature of the pure aluminum liquid is 600 ℃ and the casting temperature of the liquid aluminum alloy is 650 ℃.
5. The process for manufacturing the antifouling and waterproof aluminum veneer for the building wall surface according to claim 2, wherein the aluminum veneer mold (3) in the S103 comprises an upper mold (31), a lower mold (32) and an ejection structure (33), a first mold cavity (321) which is concave downwards is formed in the middle of the lower mold (32), the upper mold (31) is connected in the first mold cavity (321) in a sliding manner, a notch (322) which is concave downwards is formed in the middle of the first mold cavity (321), a ceramic panel plate body (11) is arranged in the notch (322), ejection holes (323) are formed in four corners of the notch (322), the ejection structure (33) moves upwards along the ejection holes (323), a second mold cavity (311) is formed in the middle of the upper mold (31) in an upward concave manner, the first mold cavity (321) is communicated with the second mold cavity (311), a circular groove (312) which is concave inwards is formed in the second mold cavity (311), and a ceramic wafer (12) is arranged in the circular groove (312).
CN202111579274.7A 2021-12-22 2021-12-22 Antifouling and waterproof aluminum veneer for building wall surface and manufacturing process thereof Active CN114278001B (en)

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