CN218963349U - Automatic change and detect categorised permutation equipment - Google Patents

Abstract

The utility model discloses automatic detection classification array equipment which is used for detecting and classifying array arrangement of workpieces distributed in a matrix mode on a tray, and comprises a base main body, a tray automatic conveying line arranged on the base main body, a visual detection mechanism, a classification array mechanism and a discharging part, wherein the visual detection mechanism, the classification array mechanism and the discharging part are sequentially arranged along the conveying direction of the tray automatic conveying line, the visual detection mechanism comprises an image acquisition part positioned at the top of the tray on a pushing tray automatic conveying line, the classification array mechanism comprises a workpiece turnover part for switching positions of any two workpieces, and the workpiece turnover part is in communication connection with the image acquisition part. The utility model meets the requirement of automatic alignment and transposition after the detection of the workpieces on the tray, has accurate and reliable image detection, and high-efficiency and smooth alignment and transposition, and avoids the phenomenon of workpiece carrying errors. The device can realize detection and adjustment of the circumferential position of the workpiece, so that the device has wider application range and meets the requirements of screening, transposition and steering adjustment of various characteristic products.

Description

Automatic change and detect categorised permutation equipment

Technical Field

The utility model relates to automatic detection classification and alignment equipment, and belongs to the technical field of automatic equipment.

Background

Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical, services, and households. By adopting the automation technology, people can be liberated from heavy physical labor, partial mental labor and severe and dangerous working environments, the organ functions of the people can be expanded, the labor productivity is greatly improved, and the ability of the people to know and reform the world is enhanced.

At present, there is a screening requirement of a multi-specification product sharing tray, namely, after front end production, a plurality of specification products are placed in a tray, the tray is provided with a plurality of loading positions distributed in a matrix mode, the loading positions form a plurality of transverse and longitudinal rows, the color or shape difference exists in the workpieces loaded in the loading positions, and when the rear end is automatically assembled, the same-color workpieces are required to be regularly and integrally fed, and meanwhile, a certain sequence is provided.

The alignment operation generally needs to be carried out after a plurality of workpieces on the loading positions are identified, and then single-type alignment operation is carried out.

Disclosure of Invention

The utility model aims to solve the defects in the prior art, and provides automatic detection classification alignment equipment aiming at the problems of low efficiency and high error rate of traditional manual classification alignment.

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:

an automatic detection classification array device is used for detecting and classifying array arrangement of workpieces distributed in a matrix on a tray,

comprises a base main body, a tray automatic conveying line arranged on the base main body, a visual detection mechanism, a sorting and arranging mechanism and a discharging part which are sequentially arranged along the conveying direction of the tray automatic conveying line,

the visual detection mechanism comprises an image acquisition part positioned at the top of the tray on the pushing tray automatic conveying line,

the sorting and arraying mechanism comprises a workpiece turnover part for switching the positions of any two workpieces, and the workpiece turnover part is communicated with the image acquisition part.

Preferably, the sorting and arraying mechanism comprises two horizontal sliding rails arranged at the top of the tray automatic conveying line at intervals, a linear adjusting seat which is bridged on the two horizontal sliding rails and provided with horizontal adjusting displacement, a turnover carrying seat which is arranged on the linear adjusting seat and provided with linear adjusting displacement and used for carrying the turnover part of the workpiece,

the horizontal direction adjusting displacement direction of the linear adjusting seat is vertical to the conveying direction of the tray automatic conveying line, the linear adjusting displacement direction of the turnover carrier seat is parallel to the conveying direction of the tray automatic conveying line,

the workpiece turnover part is provided with lifting displacement.

Preferably, the sorting and arraying mechanism comprises a workpiece buffer carrier arranged on the base main body and used for supporting the workpieces.

Preferably, the workpiece turnover part comprises two workpiece pick-up grabbing heads with rotary switching station displacement, and any workpiece pick-up grabbing head has lifting displacement.

Preferably, the workpiece turnover part is provided with a rotation adjustment displacement.

Preferably, the visual detection mechanism includes a mounting bracket provided on the base body for mounting the image acquisition unit, and the image acquisition unit is provided with a lifting adjustment displacement on the mounting bracket.

Preferably, the image acquisition part is provided with an annular light supplementing source facing the tray.

Preferably, a stacking mechanism is arranged on the discharging part.

Preferably, the stacking mechanism comprises a tray stacking carrier arranged on the tray automation conveying line and provided with a window for a tray to pass through, and a tray lifting part positioned at the bottom of the tray stacking carrier,

and the tray stacking carrier is provided with a stopping bearing part for releasing or supporting the tray.

The beneficial effects of the utility model are mainly as follows:

1. the automatic alignment transposition requirement is met after the workpieces on the tray are detected, the image detection is accurate and reliable, the alignment transposition is efficient and smooth, and the phenomenon of workpiece carrying errors is avoided.

2. The device can realize detection and adjustment of the circumferential position of the workpiece, so that the device has wider application range and meets the requirements of screening, transposition and steering adjustment of various characteristic products.

3. Possess terminal pile up neatly design, satisfy and fold material tray rear end turnover transportation demand.

Drawings

Other features, objects and advantages of the present application will become more apparent upon reading of the detailed description of non-limiting embodiments, made with reference to the following drawings, in which:

FIG. 1 is a schematic diagram of an automated inspection sort and alignment apparatus of the present utility model.

FIG. 2 is a schematic side view of an automated inspection sort and alignment apparatus of the present utility model.

FIG. 3 is a schematic diagram of another side view of the automated inspection sort and alignment apparatus of the present utility model.

Fig. 4 is a schematic top view of the automated inspection sorting and alignment apparatus of the present utility model.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The present application is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting of the utility model. It should be noted that, for convenience of description, only the portions related to the present utility model are shown in the drawings. It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other.

The present utility model provides an automated inspection sort and alignment apparatus, as shown in fig. 1-4, for inspecting and sorting workpieces 200 in a matrix arrangement on a pallet 100.

As shown in fig. 1 to 4, the automatic pallet conveyor line comprises a base body 1, an automatic pallet conveyor line 2 provided on the base body 1, a visual detection mechanism 3, a sorting and arraying mechanism 4 and a discharging portion 5 which are sequentially provided along the conveying direction of the automatic pallet conveyor line 2.

The vision inspection mechanism 3 includes an image acquisition section 30 located on top of the pallet on the pallet pushing automated conveyor line.

The sorting and arraying mechanism 4 includes a workpiece turnover part 6 for performing position degree switching of any two workpieces 200, and the workpiece turnover part 6 is in communication connection with the image acquisition part.

The specific implementation process and principle description:

such workpieces are taken off-line and palletized by a front end injection molding or other equipment production line, and there are multiple specifications of products on the pallet 100, and typically there are multiple columns of products, which have differences in shape, color, etc. In the back-end assembly production, it is necessary to perform the whole feeding operation of a single specification product.

In the present case, adopted tray automation transfer chain 2 can realize carrying the automation of tray 100, its when passing through visual inspection mechanism 3, image acquisition portion 30 can gather the characteristic of a plurality of work pieces 200 on it, when the displacement is on categorised permutation mechanism 4, can carry out the work piece 200 position degree adjustment of position degree mistake according to characteristic acquisition information through work piece turnover portion 6 to make work piece 200 obtain permutation adjustment, satisfy the whole material loading demand of the single specification product of rear end.

The image acquisition part 30 performs image acquisition and then performs feature acquisition and analysis, and the workpiece turnover part 6 performs corresponding transposition according to the detection information thereof, which belongs to the prior art, and the feature analysis and the back-end command communication and response of the image acquisition are not repeated here. In this case, the workpiece turnover part 6 can change positions of any two workpieces 200, so that sorting and alignment can be realized.

In one embodiment, the sorting and arraying mechanism 4 includes two spaced horizontal slide rails 41 disposed at the top of the pallet automation line, a linear adjustment seat 42 bridging the two horizontal slide rails and having a horizontal adjustment displacement, and a turnover carrier seat 43 disposed on the linear adjustment seat 42 and having a linear adjustment displacement for carrying the workpiece turnover part 6.

The horizontal direction adjustment displacement direction of the linear adjustment seat is perpendicular to the conveying direction of the automatic pallet conveying line, the linear adjustment displacement direction of the turnover carrier seat is parallel to the conveying direction of the automatic pallet conveying line, and the workpiece turnover part 6 is provided with lifting displacement.

Specifically, the horizontal position degree switching of the workpiece turnover part 6 can be given through the sorting and arraying mechanism 4, the relative matching requirement of the workpiece turnover part and the workpiece is met, and meanwhile, the lifting displacement of the workpiece turnover part meets the picking and discharging requirements of the lifting direction.

In one embodiment, the sorting and alignment mechanism 4 includes a workpiece buffer stage disposed on the base body for supporting workpieces.

The illustration of the workpiece caching carrier is omitted in the drawing, the workpiece caching carrier is used for middle turnover of any two workpieces, the workpiece A and the workpiece B are supposed to be required to be subjected to position degree exchange, firstly, the workpiece A is picked up through the workpiece turnover part 6 and placed on the workpiece caching carrier, then the workpiece B is picked up and placed in an original storage tank of the workpiece A, finally, the workpiece A is picked up and placed in an original storage tank of the workpiece B, and therefore the sorting and alignment operation requirements are met.

In one embodiment, the workpiece transfer section 6 includes two workpiece pick-up grippers 60 with rotational switching station displacements, with any workpiece pick-up gripper having a lifting displacement.

Specifically, when the workpiece A and the workpiece B are exchanged, the workpiece A is opposite to the workpiece A and is picked up by the workpiece pickup head 60, the switching position is shifted to the other workpiece pickup head 60 to pick up the workpiece B, and the workpiece A is placed in the original storage tank of the workpiece B after rotation, and then the workpiece B is placed, so that the operation is more efficient.

In one embodiment, the workpiece turnover 6 is provided with a rotation-adjusting displacement.

Specifically, the workpiece is required to be detected and adjusted in circumferential angle, and the rotation position degree of the workpiece can be adjusted through the workpiece turnover part 6, so that the circumferential orientation requirement of the workpiece after alignment is met.

In one embodiment, the visual inspection mechanism 3 includes a mounting bracket 31 provided on the base body for mounting an image pickup unit, and the image pickup unit is provided with a lifting adjustment displacement on the mounting bracket 31.

The alignment stroke adjustment requirement of the image acquisition part is met, and the assembly and carrying are more flexible.

In one embodiment, the image capturing portion 30 is provided with an annular light supplementing source 32 facing the tray. The annular light supplementing source 32 enables image acquisition to be clearer, and acquisition faults are not easy to occur.

In a specific embodiment, the discharge portion 5 is provided with a palletising mechanism 7. The stacking mechanism 7 comprises a tray stacking carrier 71 arranged on the tray automation conveying line and provided with a window for a tray to pass through, and a tray jacking part 72 positioned at the bottom of the tray stacking carrier, wherein the tray stacking carrier is provided with a stopping bearing part 73 for releasing or supporting the tray.

Through this pile up neatly mechanism 7 can realize that the tray stack after the whole row is acceptd and is accomodate, so need not to carry out frequent unloading, stacks the easy turnover transportation of material.

Through the description, the automatic detection classification array equipment disclosed by the utility model meets the requirement of automatic array transposition after workpiece detection on a tray, the image detection is accurate and reliable, the array transposition is efficient and smooth, and the phenomenon of workpiece carrying errors is avoided. The device can realize detection and adjustment of the circumferential position of the workpiece, so that the device has wider application range and meets the requirements of screening, transposition and steering adjustment of various characteristic products. Possess terminal pile up neatly design, satisfy and fold material tray rear end turnover transportation demand.

The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus/apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus/apparatus.

Thus far, the technical solution of the present utility model has been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of protection of the present utility model is not limited to these specific embodiments. Equivalent modifications and substitutions for related technical features may be made by those skilled in the art without departing from the principles of the present utility model, and such modifications and substitutions will fall within the scope of the present utility model.

Claims (9)

1. Automatic change and detect categorised permutation equipment for detect and categorised permutation is arranged, its characterized in that to the work piece of matrix distribution on the tray:

comprises a base main body, a tray automatic conveying line arranged on the base main body, a visual detection mechanism, a sorting and arranging mechanism and a discharging part which are sequentially arranged along the conveying direction of the tray automatic conveying line,

the visual detection mechanism comprises an image acquisition part positioned at the top of the tray on the automatic tray conveying line,

the sorting and arraying mechanism comprises a workpiece turnover part for switching the positions of any two workpieces, and the workpiece turnover part is communicated with the image acquisition part.

2. The automated inspection sort and alignment apparatus of claim 1, wherein:

the sorting and arraying mechanism comprises two horizontal sliding rails arranged at the top of the tray automatic conveying line at intervals, a linear adjusting seat which is bridged on the two horizontal sliding rails and provided with horizontal adjusting displacement, a turnover carrying seat which is arranged on the linear adjusting seat and provided with linear adjusting displacement and used for carrying the turnover part of the workpiece,

the horizontal direction adjusting displacement direction of the linear adjusting seat is vertical to the conveying direction of the tray automatic conveying line, the linear adjusting displacement direction of the turnover carrier seat is parallel to the conveying direction of the tray automatic conveying line,

the workpiece turnover part is provided with lifting displacement.

3. The automated inspection sort and alignment apparatus of claim 2, wherein:

the sorting and arraying mechanism comprises a workpiece buffer carrying platform which is arranged on the base platform main body and used for supporting the workpieces.

4. The automated inspection sort and alignment apparatus of claim 2, wherein:

the workpiece turnover part comprises two workpiece pickup grabbing heads with rotary switching station displacement, and any workpiece pickup grabbing head has lifting displacement.

5. The automated inspection classification and alignment apparatus according to any one of claims 1-4, wherein:

the workpiece turnover part is provided with rotation adjustment displacement.

6. The automated inspection sort and alignment apparatus of claim 1, wherein:

the visual detection mechanism comprises a carrying bracket which is arranged on the base body and used for carrying the image acquisition part, and the image acquisition part is provided with lifting adjustment displacement on the carrying bracket.

7. The automated inspection sort and alignment apparatus of claim 6, wherein:

the image acquisition part is provided with an annular light supplementing source facing the tray.

8. The automated inspection sort and alignment apparatus of claim 1, wherein:

and a stacking mechanism is arranged on the discharging part.

9. The automated inspection sort and alignment apparatus of claim 8, wherein:

the stacking mechanism comprises a tray stacking carrier which is arranged on the tray automation conveying line and provided with a window for a tray to pass through, and a tray jacking part which is positioned at the bottom of the tray stacking carrier,

and the tray stacking carrier is provided with a stopping bearing part for releasing or supporting the tray.

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