CN218951456U

CN218951456U - Saw bit quenching furnace continuous conveying device

Info

Publication number: CN218951456U
Application number: CN202223463668.9U
Authority: CN
Inventors: 赵磊; 皮厚宽; 刘世章; 彭永强
Original assignee: Heixuanfeng Saw Industry Co ltd
Current assignee: Heixuanfeng Saw Industry Co ltd
Priority date: 2022-12-25
Filing date: 2022-12-25
Publication date: 2023-05-02
Anticipated expiration: 2032-12-25

Abstract

The continuous conveying device of the saw blade quenching furnace comprises a carrier roller table, a quenching cooling table and a piece picking table, wherein the carrier roller table, the quenching cooling table and the piece picking table are arranged side by side on the same straight line, a conveying roller is arranged in the carrier roller table, a slow cooling table is arranged on the quenching cooling table, a sliding bracket is arranged on the side part of the piece picking table, a plectrum system is arranged on the sliding bracket, the end part of the plectrum system is connected with a plectrum plate, a bridge frame is arranged above the piece picking table, and a piece moving system is arranged on the bridge frame; the utility model can realize the full-automatic saw blade conveying function, and greatly reduces the safety risk of the work while improving the quenching production efficiency of the saw blade.

Description

Saw bit quenching furnace continuous conveying device

Technical Field

The utility model belongs to the technical field of saw blade quenching, and particularly relates to a continuous conveying device of a saw blade quenching furnace.

Background

The saw blade is a cutting tool commonly used in industries such as building materials, nonferrous metals and the like, heat treatment, particularly quenching, is a core process with good comprehensive mechanical properties, and the traditional quenching method adopts an electric furnace to heat to a certain temperature and then carries out oil cooling or water cooling, so that the saw blade has higher hardness and wear resistance.

During cooling of the saw blade, manual or semi-automatic equipment is generally used to transfer the saw blade from the quenching furnace to the cooling area for natural cooling, and in this way, the following disadvantages generally exist:

1. only a single saw blade can be transferred each time, and continuous automatic operation cannot be completed;

2. the surface temperature is higher when the saw blade just leaves the quenching furnace, and safety accidents such as scalding and the like are easy to occur by adopting a manual transfer mode;

3. the saw blade has lower hardness before being completely cooled, and the saw blade is easy to deform due to improper operation in the transferring process.

Disclosure of Invention

In view of the technical problems existing in the background art, the continuous conveying device for the saw blade quenching furnace provided by the utility model can realize the full-automatic saw blade conveying function, and greatly reduces the safety risk of the work while improving the saw blade quenching production efficiency.

In order to solve the technical problems, the utility model adopts the following technical scheme:

the utility model provides a saw bit quenching furnace continuous conveying device, includes bearing roller platform, quenching cooling platform and picks up the piece platform, and bearing roller platform, quenching cooling platform and pick up the piece platform and set up side by side on same straight line, be equipped with the transfer roller in the bearing roller platform, quenching cooling bench is equipped with slow cooling platform, and the lateral part of picking up the piece platform is equipped with the sliding support, installs the plectrum system on the sliding support, the end connection plectrum board of plectrum system, the bridge has been erect to the top of picking up the piece platform, installs on the bridge and moves the piece system.

In the preferable scheme, the heights of the conveying roller and the slow cooling table are arranged on the same plane, and a conveying motor is arranged below the conveying roller and drives the conveying roller to rotate for transmission.

In a preferred scheme, the plectrum system comprises a first rotating motor, a first toothed plate, a transmission gear, a first cylinder, a telescopic air rod and a supporting rod; the first rotating motor is arranged at the end part of the sliding support, the first toothed plate is fixedly connected with the side part of the pick-up table, and the first rotating motor is meshed and connected with the first toothed plate through a transmission gear.

In the preferred scheme, the lateral part of sliding support is connected with the bracing piece perpendicularly, the up end fixed mounting of bracing piece has first cylinder, and flexible gas pole is connected to first cylinder and drives flexible gas pole and stretch out and draw back, and the plectrum board is connected to the other end of flexible gas pole and drive plectrum board upset plectrum.

In a preferred scheme, the film moving system comprises a second rotating motor, a second toothed plate, a sliding bottom plate, a second cylinder, a mounting plate and a sucker; the second toothed plate is arranged on the side surface of the bridge frame and is parallel to the bridge frame, the sliding bottom plate is arranged on the second toothed plate and slides along the limit of the second toothed plate, the side part of the sliding bottom plate is connected with the second rotating motor, and the second rotating motor is connected with the second toothed plate in a meshed manner through the transmission gear.

In the preferred scheme, the front of slip bottom plate has installed the second cylinder perpendicularly, the second cylinder passes through the gas pole and is connected perpendicularly with the mounting panel, and the lower terminal surface of mounting panel is provided with the sucking disc.

The following beneficial effects can be achieved in this patent:

1. the device can realize full-automatic saw blade conveying work and ensure the continuity of saw blade conveying;

2. the device can realize unmanned operation and avoid safety accidents when the saw blade is manually transferred;

3. the device can effectively avoid accidents such as saw blade deformation caused by improper manual operation in the transportation process, and improves the quality of finished products of the saw blade.

Drawings

The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a plan side view of the overall structure of the present utility model;

FIG. 3 is a top plan view of the overall structure of the present utility model;

FIG. 4 is an enlarged schematic view of the structure of the shifting plate system according to the present utility model;

FIG. 5 is an enlarged schematic view of the structure of the slide system according to the present utility model.

In the figure: idler table 1, conveying roller 2, conveying motor 201, quenching cooling table 3, slow cooling table 4, picking up table 5, sliding bracket 6, plectrum system 7, first rotating electrical machine 701, first toothed plate 702, transmission gear 703, first cylinder 704, telescopic air rod 705, supporting rod 706, bridge 8, plectrum plate 9, lens moving system 10, second rotating electrical machine 1001, second toothed plate 1002, sliding bottom plate 1003, second cylinder 1004, mounting plate 1005, suction cup 1006.

Detailed Description

As shown in fig. 1 to 3, the continuous conveying device of the saw blade quenching furnace comprises a carrier roller table 1, a quenching cooling table 3 and a piece picking table 5, wherein the carrier roller table 1, the quenching cooling table 3 and the piece picking table 5 are arranged side by side on the same straight line, a conveying roller 2 is arranged in the carrier roller table 1, a slow cooling table 4 is arranged on the quenching cooling table 3, a sliding bracket 6 is arranged on the side part of the piece picking table 5, a plectrum system 7 is arranged on the sliding bracket 6, the end part of the plectrum system 7 is connected with a plectrum plate 9, a bridge frame 8 is arranged above the piece picking table 5, and a piece moving system 10 is arranged on the bridge frame 8;

during operation, the saw blade is output to the carrier roller table 1 by the quenching furnace, the carrier roller table 1 conveys the saw blade to the slow cooling table 4 on the quenching cooling table 3 through the conveying roller 2 for slow cooling treatment, the poking plate system 7 pokes the saw blade to the pick-up table 5 after slow cooling is finished, and finally the saw blade is conveyed to the next working procedure point through the moving plate system 10 above the pick-up table 5.

The preferable scheme is that as shown in fig. 2, the heights of the conveying roller 2 and the slow cooling table 4 are arranged on the same plane so as to ensure that the saw blade can be smoothly transmitted between the carrier roller table 1 and the quenching cooling table 3, and a conveying motor 201 is arranged below the conveying roller 2 and drives the conveying roller 2 to rotate for transmission.

Preferred embodiment as shown in fig. 4, the plectrum system 7 comprises a first rotary electric machine 701, a first toothed plate 702, a transmission gear 703, a first cylinder 704, a telescopic air rod 705 and a support rod 706; the first rotating motor 701 is arranged at the end part of the sliding bracket 6, the first toothed plate 702 is fixedly connected with the side part of the pick-up table 5, and the first rotating motor 701 is meshed and connected with the first toothed plate 702 through a transmission gear 703; the side part of the sliding support 6 is vertically connected with a support rod 706, the upper end surface of the support rod 706 is fixedly provided with a first air cylinder 704, the first air cylinder 704 is connected with a telescopic air rod 705 and drives the telescopic air rod 705 to stretch, and the other end of the telescopic air rod 705 is connected with a plectrum plate 9 and drives the plectrum plate 9 to turn over a plectrum;

when the saw blade is completely cooled on the slow cooling platform 4, the first rotating motor 701 is started first and drives the transmission gear 703 to rotate, the transmission gear 703 is meshed with the first toothed plate 702 and drives the sliding support 6 to move forward along the first toothed plate 702, the first toothed plate 702 drives the plectrum plate 9 to slide forward synchronously, when the plectrum plate 9 moves above the saw blade, the first rotating motor 701 stops working and the first cylinder 704 is started, the first cylinder 704 drives the telescopic air rod 705 to stretch, the telescopic air rod 705 pushes the plectrum plate 9 to turn downwards and hook the saw blade after stretching, and finally the first cylinder 704 drives the telescopic air rod 705 to shrink and finally drives the plectrum plate 9 to move backwards until the saw blade is completely dialled and transmitted to the pick-up platform 5.

The preferred embodiment as shown in fig. 4, the film moving system 10 includes a second rotary motor 1001, a second toothed plate 1002, a sliding bottom plate 1003, a second cylinder 1004, a mounting plate 1005, and a suction cup 1006; the second toothed plate 1002 is arranged on the side surface of the bridge frame 8 and is parallel to the bridge frame 8, the sliding bottom plate 1003 is arranged on the second toothed plate 1002 and slides along the second toothed plate 1002 in a limiting manner, the side part of the sliding bottom plate 1003 is connected with the second rotary motor 1001, and the second rotary motor 1001 is meshed and connected with the second toothed plate 1002 through a gear; a second air cylinder 1004 is vertically arranged on the front surface of the sliding bottom plate 1003, the second air cylinder 1004 is vertically connected with a mounting plate 1005 through an air rod, and a sucker 1006 is arranged on the lower end surface of the mounting plate 1005;

when the saw blade is transmitted below the bridge 8, the second rotary motor 1001 is started immediately, and the second rotary motor 1001 drives the gear to rotate and makes the sliding bottom plate 1003 slide rightward along the second toothed plate 1002 until the sliding bottom plate 1003 moves right above the saw blade;

after the sliding bottom plate 1003 is in place, the second air cylinder 1004 pushes the air rod to stretch and drive the mounting plate 1005 to vertically move downwards, the sucker 1006 on the lower end surface of the mounting plate 1005 synchronously slides downwards and finally adsorbs the saw blade, then the second air cylinder 1004 controls the air rod to shrink and drives the mounting plate 1005 to vertically move upwards until the mounting plate is restored, after the mounting plate 1005 is restored, the second rotary motor 1001 is continuously started and drives the sliding bottom plate 1003 to continuously slide rightwards until the saw blade is conveyed to the next conveying point, and after the saw blade is conveyed, all the parts can reversely move until all the parts return to the initial state and the next saw blade is ready to be conveyed.

The above embodiments are only preferred embodiments of the present utility model, and should not be construed as limiting the present utility model, and the scope of the present utility model should be defined by the claims, including the equivalents of the technical features in the claims. I.e., equivalent replacement modifications within the scope of this utility model are also within the scope of the utility model.

Claims

1. The utility model provides a saw bit quenching furnace continuous conveying device, includes bearing roller platform (1), quenching cooling platform (3) and picks up piece platform (5), its characterized in that: the device comprises a carrier roller table (1), a quenching cooling table (3) and a piece picking table (5), wherein the carrier roller table (1), the quenching cooling table (3) and the piece picking table (5) are arranged side by side on the same straight line, a conveying roller (2) is arranged in the carrier roller table (1), a slow cooling table (4) is arranged on the quenching cooling table (3), a sliding support (6) is arranged on the side part of the piece picking table (5), a piece picking system (7) is arranged on the sliding support (6), the end part of the piece picking system (7) is connected with a piece picking plate (9), a bridge frame (8) is erected above the piece picking table (5), and a piece moving system (10) is arranged on the bridge frame (8).

2. The saw blade quench furnace continuous conveyor of claim 1, wherein: the heights of the conveying roller (2) and the slow cooling table (4) are arranged on the same plane, and a conveying motor (201) is arranged below the conveying roller (2) and drives the conveying roller (2) to rotate for transmission.

3. The saw blade quench furnace continuous conveyor of claim 1, wherein: the plectrum system (7) comprises a first rotating motor (701), a first toothed plate (702), a transmission gear (703), a first cylinder (704), a telescopic air rod (705) and a supporting rod (706); the first rotating motor (701) is arranged at the end part of the sliding support (6), the first toothed plate (702) is fixedly connected with the side part of the pick-up table (5), and the first rotating motor (701) is meshed and connected with the first toothed plate (702) through a transmission gear (703).

4. A saw blade quench furnace continuous transfer apparatus as in claim 3 wherein: the lateral part of sliding support (6) is connected with bracing piece (706) perpendicularly, the up end fixed mounting of bracing piece (706) has first cylinder (704), and flexible gas pole (705) is connected to first cylinder (704) and drives flexible gas pole (705) and stretch out and draw back, and plectrum board (9) are connected and drive plectrum board (9) upset plectrum to the other end of flexible gas pole (705).

5. The saw blade quench furnace continuous conveyor of claim 1, wherein: the film moving system (10) comprises a second rotating motor (1001), a second toothed plate (1002), a sliding bottom plate (1003), a second air cylinder (1004), a mounting plate (1005) and a sucker (1006); the second toothed plate (1002) is arranged on the side face of the bridge frame (8) and is parallel to the bridge frame (8), the sliding bottom plate (1003) is arranged on the second toothed plate (1002) and slides along the second toothed plate (1002) in a limiting mode, the side portion of the sliding bottom plate (1003) is connected with the second rotary motor (1001), and the second rotary motor (1001) is meshed with the second toothed plate (1002) through a gear.

6. The saw blade quench furnace continuous conveyor of claim 5, wherein: the front of the sliding bottom plate (1003) is vertically provided with a second air cylinder (1004), the second air cylinder (1004) is vertically connected with the mounting plate (1005) through an air rod, and the lower end surface of the mounting plate (1005) is provided with a sucker (1006).