CN218912813U - Bridge construction drilling platform - Google Patents
Bridge construction drilling platform Download PDFInfo
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- CN218912813U CN218912813U CN202320200722.6U CN202320200722U CN218912813U CN 218912813 U CN218912813 U CN 218912813U CN 202320200722 U CN202320200722 U CN 202320200722U CN 218912813 U CN218912813 U CN 218912813U
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- 238000005553 drilling Methods 0.000 title claims abstract description 61
- 238000010276 construction Methods 0.000 title claims abstract description 26
- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009430 construction management Methods 0.000 description 1
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- 230000002787 reinforcement Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本实用新型涉及桥梁施工辅助器械技术领域,具体为一种桥梁施工钻孔平台。The utility model relates to the technical field of bridge construction auxiliary equipment, in particular to a bridge construction drilling platform.
背景技术Background technique
桥梁施工是按照设计内容建造桥梁的过程,主要指桥梁施工技术与施工组织、施工管理、施工质量等内容,在桥梁施工过程当中,建设单位可以使用钻孔灌注桩技术,钻孔灌注桩基础对于高速公路桥梁其承我能力的提升具有非常显著的作用,能够在后续的施工以及运营过程当中,使公路质量问题出现的几率大大降低,其作业步骤的主要工序为场地准备、埋设护筒、制备泥浆、钻孔、清孔、钢筋笼入孔、灌注水下混凝土等,而钻孔平台为主要的作业设备,如授权公告号为CN208330220U所公开的一种桥梁施工钻孔平台,包括设置在四角的立柱,立柱的底部为尖端设置,相邻的立柱之间设置有挡水板,两侧挡水板的边缘沿其长度方向均滑动连接有滑动板,两侧滑动板之间横跨设置有多根横梁,多根横梁上沿其长度方向滑动连接有框体,框体上设置有钻孔装置等,其通过将横梁于挡水板上滑动,调整钻孔装置垂直于横梁的位置,使得钻孔装置可调整至四周挡水板内的任意位置,从而进行多次连续钻孔操作,上述技术方案在同一位置作业完毕后,需要由工作人员将钻孔平台移动至下一作业区域,受制于自身体积较大、结构笨重的限制,其移动起来相当困难,作业效率较低、活动灵活度较差,增加了工作人员的钻孔作业负担,难以保证桥梁钻孔施工效率。Bridge construction is the process of building bridges according to the design content, mainly referring to bridge construction technology, construction organization, construction management, construction quality, etc. During the bridge construction process, the construction unit can use bored pile technology. The improvement of the bearing capacity of expressway bridges has a very significant effect, which can greatly reduce the probability of road quality problems in the subsequent construction and operation process. The main procedures of its operation steps are site preparation, burying casing, preparation Mud, drilling, hole clearing, reinforcement cage entry, pouring underwater concrete, etc., and the drilling platform is the main operating equipment, such as a bridge construction drilling platform disclosed by the authorized announcement number CN208330220U, including being arranged at four corners The bottom of the column is set at the tip, and there are water baffles between the adjacent columns. The edges of the water baffles on both sides are slid and connected with sliding plates along the length direction, and there is a cross between the sliding plates on both sides. A plurality of beams, on which a frame is slidingly connected along its length direction, and a drilling device is arranged on the frame, and the position of the drilling device perpendicular to the beam is adjusted by sliding the beam on the water retaining plate, so that The drilling device can be adjusted to any position in the surrounding water baffle, so as to perform multiple continuous drilling operations. After the above technical solution is completed at the same position, the drilling platform needs to be moved to the next operation area by the staff, which is restricted Due to the limitation of its large size and heavy structure, it is quite difficult to move, the operation efficiency is low, and the flexibility of activities is poor, which increases the drilling work burden of the staff and makes it difficult to ensure the efficiency of bridge drilling construction.
实用新型内容Utility model content
本实用新型的目的在于提供一种桥梁施工钻孔平台,以解决上述背景技术中提出钻孔平台移动度以及钻孔灵活度较差的问题。The purpose of the utility model is to provide a drilling platform for bridge construction, so as to solve the problems of poor movement and drilling flexibility of the drilling platform in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种桥梁施工钻孔平台,包括顶板以及立式推车,所述顶板底端的两侧皆固定有矩形立柱,两组所述矩形立柱通过栓接支撑结构安装在立式推车的一侧外壁上,两组所述矩形立柱表面的一端皆铰接有摆臂,所述顶板底端的两侧皆铰接有电动伸缩杆,电动伸缩杆的底端与摆臂的内壁相互铰接,两组所述摆臂的底端固定有底板,所述底板顶端的一侧安装有Z轴丝杆升降模组,所述Z轴丝杆升降模组的移动端安装有支撑台,所述支撑台一侧的外壁上安装有钻孔装置,所述底板的内部设置有供钻孔装置移动的矩形镂空部,其中一组所述矩形立柱的外壁上安装有PLC控制面板,PLC控制面板的输出端与电动伸缩杆、Z轴丝杆升降模组以及钻孔装置的输入端电性连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a bridge construction drilling platform, including a top plate and a vertical cart, both sides of the bottom of the top plate are fixed with rectangular columns, and two sets of rectangular columns pass through the bolts. The supporting structure is installed on the outer wall of one side of the vertical trolley. One end of the surface of the two sets of rectangular columns is hinged with a swing arm, and both sides of the bottom of the top plate are hinged with electric telescopic rods. The bottom end of the electric telescopic rods It is hinged with the inner wall of the swing arm. The bottom ends of the two groups of swing arms are fixed with a bottom plate. One side of the top of the bottom plate is equipped with a Z-axis screw lifting module. The moving end of the Z-axis screw lifting module A support platform is installed, a drilling device is installed on the outer wall of one side of the support platform, a rectangular hollow part for the drilling device to move is arranged inside the bottom plate, and a PLC is installed on the outer wall of a group of the rectangular columns. The control panel, the output end of the PLC control panel is electrically connected to the input end of the electric telescopic rod, the Z-axis screw lifting module and the drilling device.
优选的,所述栓接支撑结构包括背板以及两组U型定位条,所述背板固定在两组所述矩形立柱的一侧外壁上,两组所述U型定位条焊接在背板远离矩形立柱的一侧外壁上,所述U型定位条的两侧外壁上皆开设有若干组内螺纹孔。Preferably, the bolted support structure includes a backboard and two sets of U-shaped positioning strips, the backplane is fixed on one side of the outer wall of the two sets of rectangular columns, and the two sets of U-shaped positioning strips are welded on the backplane On the outer wall on one side away from the rectangular column, several groups of internal thread holes are provided on the outer walls on both sides of the U-shaped positioning bar.
优选的,所述背板、U型定位条采用铝合金材质的构件制得。Preferably, the back plate and the U-shaped positioning bar are made of aluminum alloy components.
优选的,所述Z轴丝杆升降模组包括安装在底板顶端一侧的立框,所述立框的顶端安装有伺服电机,伺服电机的输出端安装有滚珠丝杆,滚珠丝杆的底端与立框的底部转动连接,所述伺服电机的输入端与PLC控制面板的输出端电性连接,所述滚珠丝杆表面的一端安装有螺母副,螺母副的表面与支撑台的背面固定连接。Preferably, the Z-axis screw lifting module includes a vertical frame installed on the top side of the bottom plate, a servo motor is installed on the top of the vertical frame, a ball screw is installed on the output end of the servo motor, and the bottom of the ball screw is The end is connected to the bottom of the vertical frame in rotation, the input end of the servo motor is electrically connected to the output end of the PLC control panel, a nut pair is installed on one end of the surface of the ball screw, and the surface of the nut pair is fixed to the back of the support table connect.
优选的,所述钻孔装置包括安装在支撑台表面一端的电机座,以及电机座顶端安装的三相异步电机,所述三相异步电机的输出端安装有和钻头连接的风镐快接头,所述三相异步电机的输入端与PLC控制面板的输出端电性连接。Preferably, the drilling device includes a motor base installed on one end of the surface of the support table, and a three-phase asynchronous motor installed on the top of the motor base, the output end of the three-phase asynchronous motor is equipped with a quick connector of a pneumatic pick connected to the drill bit, The input end of the three-phase asynchronous motor is electrically connected with the output end of the PLC control panel.
优选的,所述底板的长度为150cm至200cm。Preferably, the length of the bottom plate is 150cm to 200cm.
与现有技术相比,本实用新型的有益效果是:该一种桥梁施工钻孔平台通过设置有矩形立柱以及底板等相互配合的结构,两组矩形立柱通过栓接支撑结构安装在立式推车的一侧外壁上,使得该钻孔平台获得灵活移动的功能,工作人员可通过立式推车快速将该平台移动至钻孔点,利用摆臂、电动伸缩杆控制平台的收叠状态,为工作人员作业点的移动提供便捷,其钻孔平台安装快捷方便,且移动作业位置以及钻孔灵活度较高,可有效降低工作人员的作业负担,提高桥梁钻孔的施工效率。Compared with the prior art, the beneficial effect of the utility model is that: the bridge construction drilling platform is provided with a structure that cooperates with each other, such as rectangular columns and bottom plates, and two sets of rectangular columns are installed on the vertical pusher through the bolted supporting structure. On the outer wall of one side of the car, the drilling platform has the function of flexible movement. The staff can quickly move the platform to the drilling point through the vertical trolley, and use the swing arm and electric telescopic rod to control the folding state of the platform. It provides convenience for the movement of the working point of the staff. The drilling platform is quick and convenient to install, and the mobile operation position and drilling flexibility are high, which can effectively reduce the work burden of the staff and improve the construction efficiency of bridge drilling.
附图说明Description of drawings
图1为本实用新型的主视结构示意图;Fig. 1 is the main view structure schematic diagram of the utility model;
图2为本实用新型的Z轴丝杆升降模组分离后侧视结构示意图;Fig. 2 is a schematic diagram of the side view structure of the Z-axis screw lifting module of the present invention after separation;
图3为本实用新型的Z轴丝杆升降模组侧视结构示意图;Fig. 3 is a schematic diagram of the side view structure of the Z-axis screw lifting module of the present invention;
图4为本实用新型的U型定位条立体结构示意图;Fig. 4 is the three-dimensional structure schematic diagram of the U-shaped positioning bar of the present invention;
图中:1、顶板;2、矩形立柱;201、PLC控制面板;3、背板;4、U型定位条;5、摆臂;6、底板;601、矩形镂空部;7、电动伸缩杆;8、Z轴丝杆升降模组;801、立框;802、伺服电机;803、滚珠丝杆;9、支撑台;10、电机座;11、三相异步电机;12、风镐快接头。In the figure: 1, top plate; 2, rectangular column; 201, PLC control panel; 3, back plate; 4, U-shaped positioning bar; 5, swing arm; 6, bottom plate; 601, rectangular hollow part; 7, electric telescopic rod ;8. Z-axis screw lifting module; 801. Vertical frame; 802. Servo motor; 803. Ball screw; 9. Support table; 10. Motor base; 11. Three-phase asynchronous motor; .
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供的一种实施例:一种桥梁施工钻孔平台,包括顶板1以及立式推车,顶板1底端的两侧皆固定有矩形立柱2,两组矩形立柱2通过栓接支撑结构安装在立式推车的一侧外壁上,栓接支撑结构包括背板3以及两组U型定位条4,背板3、U型定位条4采用铝合金材质的构件制得,铝合金材质的背板3、U型定位条4结构强度高、重量轻,可有效降低后续伸缩驱动件的作业负载;Please refer to Figures 1-4, an embodiment provided by the utility model: a bridge construction drilling platform, including a top plate 1 and a vertical cart, both sides of the bottom of the top plate 1 are fixed with
工作人员取出一组立式推车,在立式推车的一侧外壁上焊接两组可与U型定位条4相互插接配合的矩形块;The staff takes out a group of vertical carts, and welds two sets of rectangular blocks that can be plugged and matched with the U-shaped
背板3固定在两组矩形立柱2的一侧外壁上,两组U型定位条4焊接在背板3远离矩形立柱2的一侧外壁上,U型定位条4的两侧外壁上皆开设有若干组内螺纹孔,取出该钻孔平台,将U型定位条4以及矩形块连接在一起,并利用螺栓将U型定位条4以及矩形块固定住,即完成该平台的装配、调试工作,使得该钻孔平台获得灵活移动的功能,工作人员可通过立式推车快速将该平台移动至钻孔点;The
两组矩形立柱2表面的一端皆铰接有摆臂5,顶板1底端的两侧皆铰接有电动伸缩杆7,电动伸缩杆7的底端与摆臂5的内壁相互铰接,两组摆臂5的底端固定有底板6,底板6的长度为150cm至200cm;One end of the surface of two groups of
底板6顶端的一侧安装有Z轴丝杆升降模组8,Z轴丝杆升降模组8的移动端安装有支撑台9,支撑台9一侧的外壁上安装有钻孔装置,钻孔装置包括安装在支撑台9表面一端的电机座10,以及电机座10顶端安装的三相异步电机11,三相异步电机11的输出端安装有和钻头连接的风镐快接头12,在风镐快接头12上安装对应孔径型号的钻头,三相异步电机11的输入端与PLC控制面板201的输出端电性连接;One side of the top of the
底板6的内部设置有供钻孔装置移动的矩形镂空部601,其中一组矩形立柱2的外壁上安装有PLC控制面板201,PLC控制面板201的输出端与电动伸缩杆7、Z轴丝杆升降模组8以及钻孔装置的输入端电性连接,工作人员通过PLC控制面板201开启两组电动伸缩杆7工作,由电动伸缩杆7各自推动一组摆臂5顺时针下摆,直至摆臂5呈水平状态,而风镐快接头12与地面水平面呈垂直状态;The interior of the
通过PLC控制面板201开启Z轴丝杆升降模组8以及三相异步电机11工作,利用Z轴丝杆升降模组8驱动支撑台9、电机座10以及钻头等部件下行,下行过程中由三相异步电机11驱动风镐快接头12、钻头回转进而完成钻孔操作;The Z-axis
Z轴丝杆升降模组8包括安装在底板6顶端一侧的立框801,立框801的顶端安装有伺服电机802,伺服电机802的输出端安装有滚珠丝杆803,滚珠丝杆803的底端与立框801的底部转动连接,伺服电机802的输入端与PLC控制面板201的输出端电性连接,滚珠丝杆803表面的一端安装有螺母副,螺母副的表面与支撑台9的背面固定连接;The Z-axis
由伺服电机802驱动滚珠丝杆803回转,则滚珠丝杆803通过螺母副驱动支撑台9、三相异步电机11以及风镐快接头12等部件升降,矩形镂空部601为支撑台9、三相异步电机11等部件的升降通道。The
本申请实施例在使用时,首先工作人员取出一组立式推车,在立式推车的一侧外壁上焊接两组可与U型定位条4相互插接配合的矩形块,随后工作人员取出该钻孔平台,将U型定位条4以及矩形块连接在一起,并利用螺栓将U型定位条4以及矩形块固定住,即完成该平台的装配、调试工作,使得该钻孔平台获得灵活移动的功能,工作人员可通过立式推车快速将该平台移动至钻孔点,待该钻孔平台移动至钻孔点后,工作人员通过PLC控制面板201开启两组电动伸缩杆7工作,由电动伸缩杆7各自推动一组摆臂5顺时针下摆,直至摆臂5呈水平状态,而风镐快接头12与地面水平面呈垂直状态,此时工作人员在风镐快接头12上安装对应孔径型号的钻头,即完成钻孔平台的展开工作,随后通过PLC控制面板201开启Z轴丝杆升降模组8以及三相异步电机11工作,利用Z轴丝杆升降模组8驱动支撑台9、电机座10以及钻头等部件下行,下行过程中由三相异步电机11驱动风镐快接头12、钻头回转进而完成钻孔操作,待钻孔完毕后,Z轴丝杆升降模组8驱动风镐快接头12、电机座10等部件上行复位,并为下次钻孔做出准备,不进行钻孔作业时,电动伸缩杆7驱动摆臂5上摆,使得平台处于收叠状态,为工作人员作业点的移动提供便捷,该钻孔平台安装快捷方便,且移动作业位置以及钻孔灵活度较高,可有效降低工作人员的作业负担,提高桥梁钻孔的施工效率。When the embodiment of the present application is in use, the staff first takes out a group of vertical carts, and welds two sets of rectangular blocks that can be plugged and matched with the
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320200722.6U CN218912813U (en) | 2023-02-09 | 2023-02-09 | Bridge construction drilling platform |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320200722.6U CN218912813U (en) | 2023-02-09 | 2023-02-09 | Bridge construction drilling platform |
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| Publication Number | Publication Date |
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| CN218912813U true CN218912813U (en) | 2023-04-25 |
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| CN202320200722.6U Expired - Fee Related CN218912813U (en) | 2023-02-09 | 2023-02-09 | Bridge construction drilling platform |
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- 2023-02-09 CN CN202320200722.6U patent/CN218912813U/en not_active Expired - Fee Related
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Granted publication date: 20230425 |