CN218910167U - Novel winding displacement mechanism and wire drawing machine using same - Google Patents
Novel winding displacement mechanism and wire drawing machine using same Download PDFInfo
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- CN218910167U CN218910167U CN202223083625.8U CN202223083625U CN218910167U CN 218910167 U CN218910167 U CN 218910167U CN 202223083625 U CN202223083625 U CN 202223083625U CN 218910167 U CN218910167 U CN 218910167U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 31
- 238000005491 wire drawing Methods 0.000 title claims abstract description 24
- 238000004804 winding Methods 0.000 title abstract description 27
- 238000006073 displacement reaction Methods 0.000 title abstract description 13
- 241000239290 Araneae Species 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 4
- 239000003365 glass fiber Substances 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 241000221931 Hypomyces rosellus Species 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 238000012681 fiber drawing Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of glass fiber manufacturing equipment, and provides a novel wire arranging mechanism and a wire drawing machine using the same. Comprising the following steps: the linear motor consists of a motor main body and one or more motor movers; each motor rotor is connected with one or more than two yarn guide plates, and each motor rotor is independently controlled to slide back and forth along a linear sliding rail on the motor main body. The beneficial effects are that: this novel winding displacement mechanism uses linear motor module (linear motor or bar motor) to replace the complicated cam box drive structure of structure among the prior art for drive structure, has improved the running accuracy of yarn guide plate, and motor stator can be according to the stroke of predetermineeing, speed, frequency operation, can produce the yarn group of different width, density simultaneously, effectively eliminates the front unsmooth of yarn group, side spider web, and the design is light and handy, compares single group yarn guide plate with complicated cam box drive structure and can reduce more than 30% of power consumption.
Description
Technical Field
The utility model relates to the technical field of glass fiber manufacturing equipment, in particular to a novel wire arranging mechanism and a wire drawing machine using the same.
Background
The current glass fiber drawing machines are divided into two main types, namely a direct yarn drawing machine and a spinning cake yarn drawing machine, and the main differences are different wire arrangement modes. The direct yarn drawing machine adopts a cam type winding displacement box, and the yarn guide plate makes linear reciprocating motion along a linear guide rail of the winding displacement box under the pushing of a cam. The cake yarn drawing machine adopts a steel wire winding displacement, and yarns slide to the lower end at the high end of the winding displacement steel wire under the action of tension, so that the left-right swing is realized. The equipment manufacturer designs a universal wire drawing machine which can be exchanged between two types, and the function exchange is carried out by replacing different wire arranging devices.
The design of two wire arrangement modes of the glass fiber drawing machine is a very mature technology, but the wire arrangement has some inherent defects, the drawing phenomenon occurs when the wire arrangement is used for making beam splitting yarns, the drawing phenomenon cannot be completely eliminated, and the phenomenon is more obvious along with the higher beam splitting number. The cam type wire arranging device has the advantages of complex and heavy structure, large fit clearance between the cam and the sliding block and between the sliding block and the linear guide rail, and large contact point abrasion, so that the frequency of periodic shutdown operation is high, the time is long, and the production efficiency is seriously influenced. Meanwhile, the cam box type wire arranging device is insufficient in control precision, particularly, various quality problems such as uneven yarns, spider web yarns, different yarn bandwidths and the like appear along with the increasing abrasion after use, the yield is affected when the cam box type wire arranging device is light, and the performance of mass products is reduced when the cam box type wire arranging device is heavy. The material and processing requirements of the flat cable cam are high, and the processes such as quenching and tempering, secondary processing and the like are also carried out on the processed cam, so that the manufacturing cost is high, the reciprocating stroke of the cam structure is single, the product adjustment is inflexible, and the use of customers is greatly limited.
In view of this, the present utility model has been proposed.
Disclosure of Invention
The utility model aims to provide a novel wire arranging mechanism and a wire drawing machine using the same, so as to solve the technical problems in the prior art.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a novel wire arranging mechanism, comprising: the linear motor consists of a motor main body and one or more motor movers; each motor rotor is connected with one or more than two yarn guide plates, and each motor rotor is independently controlled to slide back and forth along a linear slide rail on the motor main body; the linear motor is a linear motor module or a rod-shaped motor module; the yarn guide plate is provided with one or more yarn discharge grooves.
In an alternative embodiment, when the number of the motor movers is more than two, the stroke, the speed and the frequency of the reciprocating motion of each motor mover along the linear slide rail are set independently.
In an alternative embodiment, when the number of the motor movers is one, the motor movers are connected with one or more yarn guide plates; and one motor rotor is connected with a plurality of yarn guide plates to produce a plurality of yarn coils with the same width.
In an alternative embodiment, when the number of the motor movers is more than two, each motor mover is connected with one yarn guide plate, and the plurality of motor movers respectively drive the yarn guide plates connected with the motor movers to produce a plurality of yarn coils with different widths.
On the other hand, the embodiment also provides a wire drawing machine, and the novel wire arranging mechanism is used.
The utility model has the beneficial effects that:
this novel winding displacement mechanism uses linear motor module (linear motor or bar motor) to replace the complicated cam box drive structure of structure among the prior art for drive structure, has improved the running accuracy of yarn guide plate, and motor stator can be according to the stroke of predetermineeing, speed, frequency operation, can produce the yarn group of different width, density simultaneously, effectively eliminates the front unsmooth of yarn group, side spider web, and the design is light and handy, compares single group yarn guide plate with complicated cam box drive structure and can reduce more than 30% of power consumption.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a novel flat cable mechanism according to an embodiment of the utility model.
Fig. 2 is a schematic structural diagram of a wire drawing machine using the novel wire arranging mechanism according to an embodiment of the utility model.
FIG. 3 is a schematic diagram showing the formation of a textured yarn according to the prior art and a normal yarn according to an embodiment of the present utility model.
FIG. 4 is a schematic diagram showing a comparison of the end pattern of a prior art spider web yarn with a normal yarn tuft produced in accordance with an embodiment of the present utility model.
Fig. 5 is a schematic diagram of a wire-drawing machine with a novel wire-drawing mechanism according to an embodiment of the present utility model, in which the wire-drawing machine directly uses yarns to set the wire-drawing in segments, so that the wire-drawing is loose than the wire-drawing machine with compact middle and loose two ends.
Fig. 6 is a schematic diagram of yarn cles of different widths produced simultaneously by the same drawing machine according to an embodiment of the present utility model.
Fig. 7 is a schematic diagram of a cam type wire arranging device in the prior art.
Fig. 8 is a schematic diagram of a cam type wire arranging device in the prior art.
Wherein, the reference numerals are as follows:
1-a motor body; 2-a motor mover; 3-yarn guide plate; 31-concave-convex yarn and 32-surface forming good yarn groups; 41-spider web yarn, 42-end face forming good yarn groups; 51-loose flat cables, 52-compact flat cables; 61-narrow yarn groups, 62-wide yarn groups; 71-yarn guide plate, 72-linear guide rail and 73-cam guide rail; 81-yarn guide plate, 82-linear guide rail, 83-linear slide block, 84-bush, 85-spiral slide block and 86-cam guide rail.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
It will be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element. The directions or positions indicated by the terms "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are directions or positions based on the drawings, and are merely for convenience of description and are not to be construed as limiting the present technical solution. The terms "first," "second," and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "a plurality of" is two or more, unless specifically defined otherwise.
Example 1
Referring to fig. 1-6, an object of the present embodiment is to provide a novel wire arranging mechanism, which includes: the linear motor consists of a motor main body 1 and one or more motor movers 2; each motor rotor 2 is connected with one or more yarn guide plates 3, and each motor rotor 2 is independently controlled to slide back and forth along a linear slide rail on the motor main body 1. Preferably, the linear motor is a linear motor module or a bar motor module. The linear motor is used as a driver, so that the operation of the yarn guide plate 3 is accurate, the fit clearance of the novel winding displacement mechanism is reduced by using the linear motor, the position control is more accurate, and the yarn group is well molded and does not deform.
In one embodiment, the number of the motor movers 2 is one, and the motor movers 2 are connected with one or more yarn guide plates 3; a motor rotor 2 is connected with a plurality of yarn guide plates 3 to produce a plurality of yarn coils with the same width. Wherein the yarn guide plate 3 is provided with one or more yarn discharge grooves, and the yarn guide plate 3 with more than two yarn discharge grooves is used for producing split yarns. The yarn ball width is controlled by controlling the stroke of the motor rotor 2, a plurality of yarn balls with the same width are produced by connecting a plurality of yarn guide plates 3, the density of the yarn balls can be controlled, and the front concave-convex and side cobweb of the yarn balls are effectively eliminated.
In another embodiment, the number of the motor movers 2 is more than two, and the stroke, the speed and the frequency of the reciprocating motion of each motor mover 2 along the linear sliding rail are set independently. The number of the motor movers 2 is more than two, each motor mover 2 is connected with one yarn guide plate 3, the plurality of motor movers 2 respectively drive the yarn guide plates 3 connected with the motor movers to produce a plurality of yarn balls with different widths, and similarly, the density of the yarn balls can be controlled, and the front concave-convex and side cobweb of the yarn balls can be effectively eliminated.
As above, the novel wire arranging mechanism has long service cycle, does not need to be stopped periodically for maintenance or to replace vulnerable parts, greatly reduces the stop time and improves the yield. It should be pointed out that this novel winding displacement mechanism uses linear motor module, can set for arbitrary width, and to the problem that different varieties arrange the width easily to become long, can adjust the correction, in addition can also customize the width according to customer's demand, and the shaping is good to be moved back and is separated the no ring, and yarn bandwidth is even.
Referring to fig. 7-8, the novel wire arranging mechanism in the prior art uses a complex cam box type driving structure, which comprises a yarn guiding plate 71, a linear guide rail 72, a cam guide rail 73, a yarn guiding plate 81, a linear guide rail 81, a linear sliding block 83, a bushing 84, a spiral sliding block 85 and a cam guide rail 86, wherein the yarn guiding plate 81 operates under the driving of a cam, the spiral sliding block 85 of the yarn guiding plate 81 is easy to wear in the process of being matched with the cam guide rail 86, so that irregular fluctuation occurs to the yarn guiding plate 81 after a period of operation, and uneven, cobweb yarn, uneven density and the like are easy to occur to yarn clusters.
Example two
Referring to fig. 1-6, an object of the present embodiment is to provide a wire drawing machine, which can simultaneously produce yarns with different widths and numbers by using the novel wire arrangement mechanism, thereby increasing the flexibility of production adjustment. The stroke change in the initial to final process and the speed change in the whole period are realized through program design, the winding ratio can be set in sections in the axial direction and the radial direction when direct yarn is made, and the yarn can be designed into a spinning cake yarn shape, especially in the radial direction, and the winding ratio can be adjusted in real time.
Example III
Referring to fig. 1-6, the purpose of this embodiment is to provide a method for using a wire drawing machine as described above, which includes the following steps:
s1: the glass liquid flows out from the bushing plate and is rapidly cooled into filaments, and the filaments are integrated into a wire harness after being lubricated and coated;
s2: several groups of wire harnesses from above are wound on a winding head of a wire drawing machine, the novel wire arranging mechanism is close to the winding head, and the several groups of wire harnesses are respectively clamped into corresponding yarn guide plates 3;
s2, arranging a plurality of yarn guide plates 3 under the drive of the same motor rotor 2 according to a program setting mode of the novel wire arranging mechanism;
s3: after a reel of raw silk is full, the novel wire arranging mechanism transversely moves to one side far away from the winding head, the wire harness leaves the yarn guide plate 3, and the wire drawing machine replaces the empty winding head;
s4: the wire harness starts to wind on the empty winding head, and the action of S2 is repeated, so that the wire harness reciprocates;
s5: when a broken wire or other condition occurs, the wire drawing machine stops running.
It should be noted that the novel winding displacement mechanism changes the loosening and compactness of the yarn by changing the stroke in the process and the speed and frequency variation during the whole stroke and setting the winding ratio in different stages when doing direct yarn.
Example IV
Referring to fig. 1-6, the purpose of this embodiment is to provide a method for using a wire drawing machine as described above, which includes the following steps:
s1: the glass liquid flows out from the bushing plate and is rapidly cooled into filaments, and the filaments are integrated into a wire harness after being lubricated and coated;
s2: several groups of wire harnesses from above are wound on a winding head of a wire drawing machine, the novel wire arranging mechanism is close to the winding head, and the several groups of wire harnesses are respectively clamped into corresponding yarn guide plates 3;
the yarn guide plates 3 are driven by the motor movers 2 to respectively produce yarn cylinders with different widths according to preset programs;
s3: after a reel of raw silk is full, the novel wire arranging mechanism transversely moves to one side far away from the winding head, the wire harness leaves the yarn guide plate 3, and the wire drawing machine replaces the empty winding head;
s4: the wire harness starts to wind on the empty winding head, and the action of S2 is repeated, so that the wire harness reciprocates;
s5: when a broken wire or other condition occurs, the wire drawing machine stops running.
In the embodiment, the novel winding displacement mechanism changes the loosening and compactness of yarns by setting winding ratios in different stages when making direct yarns by changing the stroke in the process and the speed and frequency change in the whole stroke.
The novel winding displacement mechanism in the embodiment can effectively avoid the unwinding ring, effectively eliminate the end face spider web yarn and effectively improve the uniformity of yarn bandwidth, and is shown in the following attached tables 1-3.
Table 1 shows the comparison of the number of times of unwinding the product (1200 TEX for sample, 18kg of full yarn, same parameters set)
| |
|
|
Sample 4 | Sample 5 | |
| Cam type |
1 | 2 | 2 | 1 | 1 |
| The utility model is that | 0 | 0 | 0 | 0 | 0 |
Table 2 spider web quantity comparison of yarn groups end face (600 TEX,18kg full package yarn)
| |
|
|
Sample 4 | Sample 5 | |
| Cam type |
3 | 1 | 15 | 2 | 5 |
| The utility model is that | 0 | 0 | 0 | 0 | 0 |
Table 3 yarn width dispersion table (1200 TEX, difference between maximum and minimum yarn width, unit mm)
| |
|
|
Sample 4 | Sample 5 | |
| Cam type |
3 | 1.5 | 3 | 2 | 2 |
| The utility model is that | 0.5 | 0.3 | 0.5 | 0.2 | 0.2 |
Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included in the scope of the present utility model.
Claims (5)
1. A novel wire arranging mechanism, comprising: the linear motor consists of a motor main body (1) and one or more motor movers (2);
the motor rotor (2) is connected with one or more yarn guide plates (3), and each motor rotor (2) is independently controlled to slide back and forth along a linear sliding rail on the motor main body (1);
the linear motor is a linear motor module or a rod-shaped motor module; the yarn guide plate (3) is provided with one or more yarn discharge grooves.
2. The novel wire arranging mechanism according to claim 1, wherein when the number of the motor movers (2) is more than two, the stroke, the speed and the frequency of the reciprocating motion of each motor mover (2) along the linear slide rail are individually set.
3. The novel wire arranging mechanism according to claim 1, wherein when the number of the motor movers (2) is one, the motor movers (2) are connected with one or more yarn guide plates (3); one motor rotor (2) is connected with a plurality of yarn guiding plates (3) to produce a plurality of yarn coils with the same width.
4. The novel wire arranging mechanism as claimed in claim 2, wherein when the number of the motor movers (2) is more than two, each motor mover (2) is connected with one yarn guiding plate (3), and the plurality of motor movers (2) respectively drive the yarn guiding plates (3) connected with the motor movers to produce a plurality of yarn balls with different widths.
5. A wire drawing machine, characterized in that a novel wire arranging mechanism as claimed in any one of claims 1 to 4 is used.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223083625.8U CN218910167U (en) | 2022-11-21 | 2022-11-21 | Novel winding displacement mechanism and wire drawing machine using same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223083625.8U CN218910167U (en) | 2022-11-21 | 2022-11-21 | Novel winding displacement mechanism and wire drawing machine using same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218910167U true CN218910167U (en) | 2023-04-25 |
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ID=86044511
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223083625.8U Active CN218910167U (en) | 2022-11-21 | 2022-11-21 | Novel winding displacement mechanism and wire drawing machine using same |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218910167U (en) |
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- 2022-11-21 CN CN202223083625.8U patent/CN218910167U/en active Active
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| GR01 | Patent grant | ||
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Address after: 271000 room 3520, building 1, Wanda Plaza, Taishan street, Taishan District, Tai'an City, Shandong Province Patentee after: Tai'an Shunmao New Materials Group Co.,Ltd. Country or region after: China Address before: 271000 no.1915 and 1916, business office building, No.8 Wanda Plaza, Taishan street, Taishan District, Tai'an City, Shandong Province Patentee before: SIMO NEW MATERIAL TECHNOLOGY Co.,Ltd. Country or region before: China |
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