CN218910151U - Inspection and feed supplement system for supporting object laying effect - Google Patents
Inspection and feed supplement system for supporting object laying effect Download PDFInfo
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- CN218910151U CN218910151U CN202223196610.2U CN202223196610U CN218910151U CN 218910151 U CN218910151 U CN 218910151U CN 202223196610 U CN202223196610 U CN 202223196610U CN 218910151 U CN218910151 U CN 218910151U
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Abstract
The utility model relates to the technical field of support material arrangement of vacuum glass, in particular to an inspection and feed supplement system for the support material arrangement effect. This scheme is unified whether to leak and is put after the support cloth is accomplished, compares and all sets up detection mechanism in every cloth pipeline and monitors the support whereabouts condition to judge whether leak the mode of putting, this scheme detects in a concentrated way, need not to all set up detection structure to every cloth pipeline, the effectual cost of having practiced thrift.
Description
Technical Field
The utility model relates to the technical field of support material arrangement of vacuum glass, in particular to an inspection and material supplementing system for support material arrangement effect.
Background
The vacuum glass is formed by compounding two or more glass plates, a vacuum space is arranged between the glass plates, and a plurality of support particles are uniformly fixed in the vacuum space. The manufacturing process is generally that the support particles are fixed on the surface of the lower glass layer, then the glass layer is closed, the periphery of the two glass layers is coated with solder for sealing, and finally the vacuum is pumped.
In a vacuum glass support particle distribution system disclosed in chinese patent CN203668211U, a support is distributed on a lower glass layer by a distribution device, the falling condition of the support in a distribution pipeline is monitored in the distribution process, the position of missing distribution is calculated, and after the distribution is completed, the support is repaired by a particle repairing device. The particle leakage repairing device comprises a rotating wheel with a separating groove at the edge, and supporting particles in the placing groove are separated into a leakage repairing distribution structure below one by one through rotation of the rotating wheel, and fall onto glass from a hose to complete the repair. This approach has the following drawbacks: 1. the monitoring mechanism is arranged on each laying pipeline for monitoring, so that the equipment cost is high; 2. the support particles of benefit put falls to glass through the hose, and the hose is easy to take place to buckle deformation, in case take place deformation then the support easily blocks up in the hose, leads to unable normal operating of whole equipment, and 3, runner are easy to be stuck, in case the stuck then leads to unable normal operation of whole particle leak repairing device, can't carry out the particle and mend put, and then leads to the production line to stop, influences production efficiency.
Disclosure of Invention
The utility model aims to provide an inspection and feeding system for a support laying effect so as to solve the problem of high equipment cost in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides an inspection and feed supplement system of effect is put to support, includes conveyor, screening sorting unit, feed supplement carrier plate and feed supplement frame, and the conveyor top is provided with visual inspection device, and visual inspection device is located the low reaches of support cloth laying procedure, feed supplement carrier plate and screening sorting unit intercommunication, and visual inspection device electricity is connected with the controller, and the controller is connected with the feed supplement frame electricity, and the feed supplement frame is used for shifting the support to on the glass from the feed supplement carrier plate.
The principle of the scheme is as follows:
the conveying device is used for conveying the glass on which the support is distributed, so that the glass slowly passes through the lower part of the visual inspection device, whether the glass has a missing point or not is inspected by the visual inspection device in the passing process, the visual inspection device transmits an inspection result to the controller, and the controller records and generates missing coordinates. The support particles are screened and arranged into a unified designated state through the screening and sorting device and then are conveyed to the material supplementing carrier plate, the support is sucked away by the material supplementing frame, and then the support is distributed at the position of the missed location according to the missed location coordinates, so that the inspection and material supplementing of the support distribution effect are completed.
The beneficial effect of this scheme is:
1. this scheme is unified whether to leak and is put after the support cloth is accomplished, compares and all sets up detection mechanism in every cloth pipeline and monitors the support whereabouts condition to judge whether leak the mode of putting, this scheme detects in a concentrated way, need not to all set up detection structure to every cloth pipeline, the effectual cost of having practiced thrift.
2. The support particles are conveyed to the material supplementing carrier plate in a unified specified state after being screened and arranged, so that the material supplementing carrier plate can be suitable for support particles in various shapes and has a wide application range.
3. After the support particles are carried on the material supplementing carrier plate in a specified state, the support particles are transferred to the glass by the material supplementing frame, compared with the mode that the support particles fall onto the glass from the hose in the prior art, the risk of damaging the glass due to the fact that the falling of the support particles impacts the glass can be avoided, and on the other hand, the problem that the support particles are blocked in the hose due to the fact that the support particles fall from the hose is avoided, so that smooth support of the support particles is guaranteed.
4. The glass passes the inspection from below the visual inspection device, and the inspection efficiency is higher than that of the glass which is completely stopped.
Further, the visual inspection device comprises a probe fixing frame, the probe fixing frame is arranged above the conveying device, a probe is arranged on the probe fixing frame, and the probe is electrically connected with the controller.
The beneficial effects are that: the probe fixing frame is used for installing a probe, the probe adopts a high-definition camera, glass passes through from the lower part of the probe fixing frame, an image of the glass is collected through the probe and is transmitted to the controller, the controller records and analyzes the image, the coordinate of the missing is made, the structure is simple, and the inspection is convenient.
Further, the conveying device is of a roller conveying structure, the visual inspection device further comprises a backlight plate and a lamp source, the lamp source is arranged on the probe fixing frame, and the backlight plate is arranged below the conveying device.
The beneficial effects are that: 1. the roller conveying structure is adopted to convey glass, the structure is simple, and compared with the conveying belt for conveying glass, the contact area between the conveying device and the glass can be reduced, so that the friction and abrasion of the glass are reduced; 2. the arrangement of the lamp source can help the probe to collect the image of the glass more clearly; 3. because glass is transparent, set up the back light plate and can be better make the lamp source image formation to better collection glass's image.
Further, screening sorting device includes centrifugal vibration dish, is provided with spiral ascending channel on the centrifugal vibration dish inner wall, spiral ascending channel top intercommunication has the discharge channel, and the width of discharge channel reduces and the free end only supplies a support thing particle to pass through from the one end that is connected with spiral ascending channel to the free end gradually, and discharge channel and feed supplement carrier plate intercommunication.
The beneficial effects are that: the support particles are gradually conveyed into the discharge channel along the spiral ascending channel under the centrifugal and vibration actions of the centrifugal vibration disc, and are discharged from the discharge channel one by one; the support particles are gradually ordered into a uniform state during the rising process, thereby realizing the ordering of the support particles.
Further, the support particles are one of spherical, square, or cylindrical.
The beneficial effects are that: the spherical, cube-shaped and cylindrical supporting position particles can be adopted, and the application range is wide.
Further, when the support particles are cylindrical, the diameter of the support particles is larger than the height of the support particles; the inner wall of the top end of the spiral ascending channel is provided with a screening stop block, and the distance between the screening stop block and the bottom of the spiral ascending channel is larger than the height of the supporting particles and smaller than the diameter of the supporting particles.
The beneficial effects are that: when the support particles rise to the stop block, the size of the spherical and square support particles is only screened by the stop block without considering the placing state of the spherical and square support particles, and when the size is larger than the distance between the stop block and the bottom of the spiral rising channel, the support particles cannot pass through the stop block, so that screening of the support particles is realized; when the supporter particle is cylindrical, its size sets up according to this scheme, then only can pass through from the dog when the vertical place of supporter particle, then can't pass through when falling to place, from this to cylindrical supporter particle's placement state has carried out the screening for all cylindrical supporters all carry on the feed supplement carrier plate with the form of vertically placing, finally place on the glass, guaranteed supporter particle size, placement state's unanimity, and then guaranteed the unanimity of glass supporting effect and interval between two-layer glass, the glass's performance is good.
Further, the feed supplement carrier plate is arranged on one side of the conveying device, a positioning groove communicated with the discharging channel is formed in the side face of the feed supplement carrier plate, and a negative pressure channel is communicated with the bottom of the positioning groove.
The beneficial effects are that: 1. a positioning groove is formed in the material supplementing carrier plate, so that the support particles can be conveniently placed, and positioning of the support particles is realized; 2. the negative pressure channel is arranged in the positioning groove, and the support particles can be further fixed by utilizing negative pressure to adsorb the support particles, so that the support particles are placed in the positioning groove in a sorted state, and cannot fall from the positioning groove; 3. the positioning groove is formed in the side face of the feeding carrier plate, compared with the traditional positioning groove formed in the top face, the positioning groove is more convenient to communicate with the output channel, the output channel can be inserted into the positioning groove from the side face, so that the support particles can enter the positioning groove seamlessly, and the problem that the shape of the support particles is changed due to overturning in the transferring process between the support particles is avoided.
Further, the feed supplement frame comprises a telescopic shaft, a hollow compression column is arranged at the bottom of the telescopic shaft, negative pressure equipment is communicated with the compression column, and a support adsorption port is formed in the bottom end of the compression column.
The beneficial effects are that: the telescopic shaft drives the pressing column to move downwards into the positioning groove, and the supporting object can be sucked away through the adsorption port, so that the telescopic shaft is simple in structure and convenient to transfer.
Further, a flowmeter is communicated with one side of the top end of the pressure column.
The beneficial effects are that: the flowmeter is used for detecting whether the pressure column adsorbs the support particles, if so, the flow is small, if not, the flow is large, whether the support is adsorbed can be judged by detecting the flow of the pressure column through the flowmeter, and the flowmeter has a simple structure and is accurate and convenient to detect.
Further, the pressing column is sleeved with a spring, the bottom end of the spring is fixed on the pressing column, and the top end of the spring is fixedly connected with the telescopic shaft.
The beneficial effects are that: set up the spring and can make the compression leg flexonics between compression leg and telescopic shaft, can avoid compression leg and glass to influence the extrusion when the compression leg is placed the support particulate on glass, and then reduce glass's pressure, avoid glass damage.
Drawings
FIG. 1 is a top view of an embodiment of the present utility model;
FIG. 2 is a schematic view of the feeding frame of FIG. 1;
FIG. 3 is a top view of the feed carrier plate and the feed channel of the present utility model;
FIG. 4 is an axial view of the visual inspection apparatus of FIG. 1;
FIG. 5 is a front view of a centrifugal vibration disk in an embodiment of the utility model;
fig. 6 is a top view of the spiral riser of fig. 5.
Detailed Description
The following is a further detailed description of the embodiments:
reference numerals in the drawings of the specification include: positioning groove 1, material supplementing carrier plate 2, conveying device 3, glass 4, fixed guide rail frame 5, probe fixing frame 6, probe 7, positioning plate 8, travel shaft 9, material supplementing frame 10, support particles 11, lamp source 12, telescopic shaft 14, support adsorption port 15, pressure column 16, spring 17, flowmeter 18, screening block 19, spiral ascending channel 20, discharging channel 21, centrifugal vibration disk 22, pressure plate 23 and backlight plate 24.
Embodiment one:
as shown in fig. 1-6, a system for inspecting and feeding the effect of arranging a support comprises a conveying device 3, a visual inspection device, a screening and sorting device, a feeding carrier plate 2 and a feeding frame 10.
The conveying device 3 is communicated at the downstream of the laying procedure, the conveying device 3 adopts a roller feeding structure, which is the prior art, and a positioning plate 8 is fixed at the edge of the conveying device 3 for positioning the glass 4. The visual inspection device is installed above the conveying device 3 in combination with the illustration of fig. 4, and specifically, the visual inspection device comprises a fixed guide rail frame 5, probes 7, a probe fixing frame 6, a backlight plate 24 and a light source 12, wherein the fixed guide rail frame 5 spans the conveying device 3 and is fixed above the conveying device 3, the probe fixing frame 6 is fixed at the bottom of the fixed guide rail frame 5 through bolts, the probes 7 are installed on the probe fixing frame 6, the number of the probes 7 is multiple and uniformly arranged, three are shown in the embodiment, the probes 7 adopt the existing high-definition cameras, the probes 7 are electrically connected with a controller, and the controller adopts plc. The LAMP sources 12 are fixed on two sides below the probe 7 and used for providing sufficient illumination, so that the probe 7 can conveniently collect images, the backlight plate 24 is fixed below the conveying device 3 and aligned with the probe fixing frame 6 in the vertical direction, the backlight plate 24 is arranged for better imaging, the LAMP sources 12 adopt the LAMP luminous LAMP sources 12 in the embodiment, and the backlight plate 24 adopts the white backlight plate 24.
As shown in fig. 5 and 6, the screening and sorting device comprises a centrifugal vibration plate 22, a motor for driving the centrifugal vibration plate 22 to rotate is connected to the bottom of the centrifugal vibration plate 22, and a vibration motor is further arranged on the centrifugal vibration plate 22. The inner wall of the centrifugal vibration disc 22 is welded with a spiral ascending channel 20, the top of the spiral ascending channel 20 is open, the discharging end, namely the top end, of the spiral ascending channel 20 is communicated with a discharging channel 21, the width of the discharging channel 21 is gradually reduced from one end connected with the spiral ascending channel 20 to the free end, the free end is only used for passing through one supporting object particle 11, and the top of the discharging channel 21 is sealed with a transparent pressing plate 23. Specifically, the shape of the support particles 11 in the present embodiment may be spherical, square or cylindrical, when the support particles 11 are spherical or square, the free ends of the discharge channels 21 are slightly larger than the width of the support particles 11, and when the support particles 11 are cylindrical, the diameter of the support particles 11 is larger than the width thereof, and the width of the free ends of the discharge channels 21 is slightly larger than the diameter of the support particles 11. The screening block 19 is mounted on the inner wall of the top end of the spiral ascending channel 20 through screws, the distance between the screening block 19 and the bottom of the spiral ascending channel 20 is larger than the width of the spherical or square support particles 11, and if the screening block 19 is cylindrical support position particles, the distance between the screening block 19 and the bottom of the spiral ascending channel 20 is larger than the height of the support particles 11 and smaller than the diameter of the support particles.
The feeding carrier plate 2 is fixed on one side of the conveying device 3 through bolts, a positioning groove 1 used for communicating with the discharging channel 21 is formed in the side face of the feeding carrier plate 2, and a negative pressure channel is communicated with the bottom of the positioning groove 1. The feed supplementing frame 10 comprises a stroke shaft 9 and a telescopic shaft 14, wherein the telescopic shaft 14 is an electric telescopic shaft 14 in the prior art, the stroke shaft 9 is a guide rail of a linear motor in the prior art, two ends of the stroke shaft 9 are slidably connected with the conveying device 3, the stroke shaft 9 can slide in the left-right direction, the telescopic shaft 14 is mounted on a sliding block of the linear motor through a bolt, and the linear motor is electrically connected with the controller. The bottom of the telescopic shaft 14 is vertically provided with a compression column 16 mounting groove, a hollow compression column 16 is flexibly mounted in the compression column 16 mounting groove, a spring 17 is sleeved on the compression column 16, the bottom end of the spring 17 is fixed on the compression column 16 through a screw, and the top end of the spring 17 is fixedly connected with the telescopic shaft 14. The support is pressed and communicated with negative pressure equipment, the pressure column 16 is conical, the bottom end of the pressure column is provided with a support adsorption port 15, the size of the support adsorption port 15 is smaller than that of the support particles 11, one side of the top end of a mounting groove of the pressure column 16 is provided with a flowmeter 18, the flowmeter 18 is electrically connected with a controller, and the controller is electrically connected with an alarm.
The specific implementation process is as follows:
the glass 4 with the support particles 11 is conveyed from below the visual inspection device through the conveying device 3 until the glass is conveyed to the positioning plate 8, and the positioning plate 8 abuts against the glass 4 to position the glass 4. In the process of conveying, the probe 7 collects images laid by the support on the glass 4, the images are sent to the controller, and the controller records and generates the miss coordinates of the miss position.
The support particles 11 are placed in the centrifugal vibration tray 22, gradually move along the edge of the centrifugal vibration tray 22 by vibration and centrifugation of the centrifugal vibration tray 22, and gradually rise through the spiral rising channel 20. If the support particles 11 are spherical or square, the support particles 11 can pass through the screen block 19 smoothly without considering the parking form of the support particles 11 during the ascent. If the support particles 11 are cylindrical, the cylindrical support particles 11 will gradually form an upright arrangement and rise under the condition of centrifugal vibration in the rising process, and the diameter of the cylindrical support is larger than the height, and the height of the stop block is larger than the height of the cylindrical support and smaller than the diameter of the cylindrical support, so that the support particles 11 can smoothly pass through the screening stop block 19 and finally enter the discharging channel 21, and are conveyed into the positioning slots 1 of the feeding carrier plate 2 one by one. If the cylindrical support particles 11 are in the inverted form, when the cylindrical support particles 11 rise to the screening stop 19, the cylindrical support particles 11 are blocked by the screening stop 19, and the support particles 11 fall to the bottom of the centrifugal vibration disc 22 under the condition of centrifugal vibration to restart rising, so that the screening and sorting of the support particles 11 are realized. The ordered support particles are conveyed into the positioning grooves 1 on the feeding carrier plate 2 one by one.
The feeding frame 10 moves to the position above the feeding carrier plate 2, at this time, the adsorption port is located right above the positioning groove 1, the telescopic shaft 14 moves downwards to enable the pressing column 16 to adsorb the support particles 11 in the positioning groove 1, the feeding frame 10 moves to the position of the missed placement coordinates based on the control of the controller, and the adsorbed support particles 11 are placed on the glass 4, so that feeding is completed. During material supplementing, the pressing column 16 is flexibly connected with the telescopic shaft 14 through the spring 17, so that the influence extrusion of the pressing column 16 on the glass 4 can be effectively reduced, and the glass 4 is prevented from being damaged. In the feeding process, the flow rate of the gas in the pressure column 16 is monitored in real time through the flowmeter 18, if the support particles 11 are successfully adsorbed, the flow rate of the gas in the pressure column 16 is smaller, and if the support particles 11 are not adsorbed, the flow rate of the gas in the pressure column 16 is larger, so that whether the support is adsorbed or not is judged. When the support particles 11 are not adsorbed, the controller starts an alarm to give an alarm, and the controller controls the feed supplementing frame 10 to adsorb the support again.
In this embodiment, the visual inspection device uniformly inspects the distribution effect of the support particles 11, and the cost is far lower than that of the prior art in which the monitoring device is arranged for each distribution pipeline. The centrifugal vibration disc 22 is adopted to screen and sort the support particles 11, so that the method can be applicable to the support particles 11 with various shapes, and the application range is wider. In addition, the support particles 11 are directly placed on the glass 4 by being adsorbed through the feeding frame 10 after being screened and sequenced, compared with the prior art that the support particles 11 fall on the glass 4 through a hose, the change of the placement form of the support particles 11 is not caused, the deviation of the placement position of the support particles 11 is not caused, and meanwhile, the impact on the glass 4 caused by falling is avoided.
The foregoing is merely exemplary embodiments of the present utility model, and specific structures and features that are well known in the art are not described in detail herein. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present utility model, and these should also be considered as the scope of the present utility model, which does not affect the effect of the implementation of the present utility model and the utility of the patent. The protection scope of the present application shall be subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.
Claims (10)
1. An inspection and feed supplement system of support cloth effect, its characterized in that: including conveyor, screening sorting unit, feed supplement carrier plate and feed supplement frame, the conveyor top is provided with visual inspection device, and visual inspection device is located the low reaches of support cloth laying procedure, feed supplement carrier plate and screening sorting unit intercommunication, and visual inspection device electricity is connected with the controller, and the controller is connected with the feed supplement frame electricity, and the feed supplement frame is used for transferring the support to glass from the feed supplement carrier plate.
2. The system for inspecting and feeding the effects of a support according to claim 1, wherein: the visual inspection device comprises a probe fixing frame, the probe fixing frame is arranged above the conveying device, a probe is arranged on the probe fixing frame, and the probe is electrically connected with the controller.
3. The system for inspecting and feeding the effects of placement of a support according to claim 2, wherein: the conveying device is of a roller conveying structure, the visual inspection device further comprises a backlight plate and a lamp source, the lamp source is arranged on the probe fixing frame, and the backlight plate is arranged below the conveying device.
4. A system for inspecting and feeding the effects of a support according to claim 3, wherein: the screening and sorting device comprises a centrifugal vibration disc, a spiral ascending channel is arranged on the inner wall of the centrifugal vibration disc, a discharging channel is communicated with the top end of the spiral ascending channel, the width of the discharging channel is gradually reduced from one end connected with the spiral ascending channel to the free end, and the free end is only used for passing through one supporting object particle, and the discharging channel is communicated with a feeding carrier plate.
5. The system of claim 4, wherein: the support particles are one of spherical, square or cylindrical.
6. The system of claim 5, wherein: when the support particles are cylindrical, the diameter of the support particles is larger than the height of the support particles; the inner wall of the top end of the spiral ascending channel is provided with a screening stop block, and the distance between the screening stop block and the bottom of the spiral ascending channel is larger than the height of the supporting particles and smaller than the diameter of the supporting particles.
7. The system of claim 5, wherein: the feeding carrier plate is arranged on one side of the conveying device, a positioning groove communicated with the discharging channel is formed in the side face of the feeding carrier plate, and a negative pressure channel is communicated with the bottom of the positioning groove.
8. The system of claim 7, wherein: the feed supplement frame comprises a telescopic shaft, a hollow compression column is arranged at the bottom of the telescopic shaft, negative pressure equipment is communicated with the compression column, and a support adsorption port is formed in the bottom end of the compression column.
9. The system of claim 8, wherein: one side of the top end of the pressure column is communicated with a flowmeter.
10. The system for inspecting and feeding a support according to claim 9, wherein: the pressing column is sleeved with a spring, the bottom end of the spring is fixed on the pressing column, and the top end of the spring is fixedly connected with the telescopic shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223196610.2U CN218910151U (en) | 2022-11-30 | 2022-11-30 | Inspection and feed supplement system for supporting object laying effect |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223196610.2U CN218910151U (en) | 2022-11-30 | 2022-11-30 | Inspection and feed supplement system for supporting object laying effect |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218910151U true CN218910151U (en) | 2023-04-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223196610.2U Active CN218910151U (en) | 2022-11-30 | 2022-11-30 | Inspection and feed supplement system for supporting object laying effect |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218910151U (en) |
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- 2022-11-30 CN CN202223196610.2U patent/CN218910151U/en active Active
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