CN218904142U

CN218904142U - Intelligent robot flange assembly welding special plane

Info

Publication number: CN218904142U
Application number: CN202223199419.3U
Authority: CN
Inventors: 贾国栋
Original assignee: Hengshui Tongguang Communication Navigation Equipment Co ltd
Current assignee: Hengshui Tongguang Communication Navigation Equipment Co ltd
Priority date: 2022-12-01
Filing date: 2022-12-01
Publication date: 2023-04-25
Anticipated expiration: 2032-12-01

Abstract

The utility model relates to the technical field of welding, and discloses an intelligent robot flange assembly welding special machine, which comprises: the clamping device comprises a butt-clamping rail paved on the ground, butt-clamping devices arranged at two ends of the top of the butt-clamping rail, and chucks arranged at the opposite sides of the butt-clamping devices; be provided with supporting platform between two butt clamp devices, supporting platform's top symmetry is provided with 6 automatic welding arm and gusset fixing device, gusset fixing device's bottom is provided with first guide rail along supporting platform's length direction, gusset fixing device includes first sliding plate, set up the second sliding plate at first sliding plate top, set up the support column at second sliding plate top, and set up the place platform at the support column top, first sliding plate's bottom is provided with horizontal recess, first sliding plate's top is provided with the second guide rail along supporting platform's width direction, second sliding plate's bottom is provided with longitudinal groove, horizontal recess and longitudinal groove respectively with first guide rail and second guide rail looks adaptation.

Description

Intelligent robot flange assembly welding special plane

Technical Field

The utility model relates to the technical field, in particular to an intelligent robot flange assembly welding special machine.

Background

At present, the assembly welding integrated machine is common equipment in manufacturing a steel structure, different parts are welded together to form a new member, and the existing welding machine has stronger pertinence and influences the applicability to a certain extent; if a special welding machine is used for welding the flange plate, and when a rod piece with a thicker welding thickness is welded, the welding seam can not achieve inspection and calibration, a stiffening plate and a connecting plate can not be welded, and the welding gun is either handheld or fixed, the handheld welding gun is low in large-scale welding connection quality, long in construction time, the welding angle of a fixed welding tool is fixed, and the position of the part is required to be continuously adjusted, so the welding machine is born.

Disclosure of Invention

The application provides an intelligent robot flange assembly welding special plane to solve the problem among the background art.

For solving above-mentioned technical problem, this application provides an intelligent robot flange group butt welding special plane, includes: the clamping device comprises a butt-clamping rail paved on the ground, butt-clamping devices arranged at two ends of the top of the butt-clamping rail, and chucks arranged at the opposite sides of the butt-clamping devices, wherein flanges are arranged on the chucks, and pipelines are arranged between the flanges; the two butt clamp devices are provided with a supporting platform, the top of the supporting platform is symmetrically provided with 6-axis automatic welding arms and a rib plate fixing device, the bottom of the rib plate fixing device is provided with a first guide rail along the length direction of the supporting platform, the rib plate fixing device comprises a first sliding plate, a second sliding plate arranged at the top of the first sliding plate, a supporting column arranged at the top of the second sliding plate and a placing platform arranged at the top of the supporting column, the bottom of the first sliding plate is provided with a transverse groove, the top of the first sliding plate is provided with a second guide rail along the width direction of the supporting platform, the bottom of the second sliding plate is provided with a longitudinal groove, and the transverse groove and the longitudinal groove are respectively matched with the first guide rail and the second guide rail.

In some embodiments of the present application, the bottom of supporting platform is provided with angle adjustment mechanism, angle adjustment mechanism includes first regulating plate, connects in the first hydraulic stem on first regulating plate and ground, sets up in the second regulating plate at first regulating plate top to and connect in the second hydraulic stem on second regulating plate and ground, be provided with first articulated seat between arbitrary end of first regulating plate and the ground, be provided with the articulated seat of second between the one end that first articulated seat was kept away from to the second regulating plate and the first regulating plate, first regulating plate and second regulating plate are articulated with first articulated seat and articulated seat of second respectively.

In some embodiments of the present application, the 6-axis automatic welding arm includes the base, is fixed in the mount pad of base upper surface, sets up in the mount pad at mount pad top, sets up in the arm at mount pad top to and set up in the welder of arm tip, arm and welder electric connection are in the controller for the removal and the rotation of control arm and the switching of welder.

In some embodiments of the present application, a plurality of roller frames are disposed at intervals along the length direction of the supporting platform, and the roller frames are attached to the outer surface of the pipeline.

In some embodiments of the present application, either side of the angle adjustment mechanism is provided with a side branch pipe chuck and a rotating device, the rotating device is disposed on the ground, and the side branch pipe chuck is disposed on top of the rotating device.

In some embodiments of the present application, the roller frame is disposed on a roller frame rail disposed on top of the support platform.

Compared with the prior art, the utility model has the following characteristics and beneficial effects:

according to the utility model, the welding range and the welding angle are increased by arranging the 6-axis automatic welding arm, the welding device has better adaptability to different welding modes, the installation position between the pipe body to be welded and the rib plate is more accurate by arranging the rib plate fixing device, the rib plate is not easy to loosen during welding by arranging the pressing device, the situation that a welded junction is cracked and reworked is avoided, the transverse displacement of the rib plate fixing device is realized by arranging the first guide rail and the transverse groove, the longitudinal displacement of the rib plate fixing device is realized by arranging the second guide rail and the longitudinal groove, the position between the rib plate and the pipe body can be adjusted, the pipe body does not need to move, the labor is saved, the applicability of the device is improved by arranging the roller frame, the movement of the pipe body is limited by arranging the angle adjusting mechanism, the welding position is quickly adjusted, the welding time is saved, and a better effect can be generated by popularization and use.

Drawings

FIG. 1 is a schematic view of the overall structure of an embodiment of the present utility model;

FIG. 2 is a schematic view of an embodiment 6 of the present utility model;

FIG. 3 is a schematic view of a butt clamp device according to an embodiment of the present utility model;

fig. 4 is a schematic structural diagram of a roller frame according to an embodiment of the utility model.

In the figure, 100, a butt clamp rail; 110. a pipe; 200. a butt clamp device; 300. a chuck; 400. a support platform; 410. a first guide rail; 420. a roller frame; 500. 6, automatic arm welding; 510. a mounting table; 520. a mounting base; 530. a mechanical arm; 540. a welding gun; 600. a gusset fixing device; 610. A first sliding plate; 612. a second guide rail; 620. a second sliding plate; 621. a longitudinal groove; 630. a support column; 640. placing a platform; 700. an angle adjusting mechanism; 710. a first adjustment plate; 720. a first hydraulic lever; 730. a second adjusting plate; 740. and a second hydraulic rod.

Detailed Description

The following describes in further detail the embodiments of the present utility model with reference to the drawings and examples. The following examples are illustrative of the utility model and are not intended to limit the scope of the utility model.

In the description of the present application, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application.

The terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, unless otherwise indicated, the meaning of "a plurality" is two or more.

In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art in a specific context.

As shown in fig. 1-4, in accordance with some embodiments of the present application, an intelligent robotic flange assembly welding robot includes: the clamping device comprises a butt-clamping rail 100 paved on the ground, butt-clamping devices 200 arranged at two ends of the top of the butt-clamping rail 100, and chucks 300 arranged at one side opposite to the butt-clamping devices 200, wherein flanges are arranged on the chucks 300, and a pipeline 110 is arranged between the flanges; a support platform 400 is arranged between the two butt clamp devices 200, 6-axis automatic welding arms 500 and rib plate fixing devices 600 are symmetrically arranged at the top of the support platform 400, a first guide rail 410 is arranged at the bottom of the rib plate fixing devices 600 along the length direction of the support platform 400, each rib plate fixing device 600 comprises a first sliding plate 610, a second sliding plate 620 arranged at the top of the first sliding plate 610, a supporting column 630 arranged at the top of the second sliding plate 620, a placing platform 640 arranged at the top of the supporting column 630, a transverse groove is arranged at the bottom of the first sliding plate 610, a second guide rail 612 is arranged at the top of the first sliding plate 610 along the width direction of the support platform 400, a longitudinal groove 621 is arranged at the bottom of the second sliding plate 620, and the transverse groove and the longitudinal groove 621 are respectively matched with the first guide rail 410 and the second guide rail 612, and a pressing device is arranged on the placing platform 640 and used for limiting displacement between a rib plate to be welded and a pipe body.

It should be noted that, the rib plate fixing device 600 can move transversely and longitudinally to ensure that the rib plate accurately reaches the designated position, the pressing device at the upper part is an air pressure pressing device, when the rib plate is placed on the pressing device, the air pressure pressing device is started to press the rib plate, at the moment, the rib plate fixing device 600 is controlled to move transversely and longitudinally to the junction of the pipe body and the flange, at the moment, the 6-axis automatic welding arm 500 is started to weld the rib plate on the pipe body, after one rib plate is welded, the chuck 300 is rotated to the next welding position, and the above operation is repeated until the rib plate is welded completely.

According to some embodiments of the present application, the bottom of the support platform 400 is provided with an angle adjustment mechanism 700, the angle adjustment mechanism 700 includes a first adjustment plate, a first hydraulic rod 720 connected to the first adjustment plate and the ground, a second adjustment plate 730 disposed at the top of the first adjustment plate, and a second hydraulic rod 740 connected to the second adjustment plate 730 and the ground, a first hinge seat is disposed between any end of the first adjustment plate and the ground, a second hinge seat is disposed between one end of the second adjustment plate 730 far away from the first hinge seat and the first adjustment plate, and the first adjustment plate and the second adjustment plate 730 are respectively hinged with the first hinge seat and the second hinge seat.

According to some embodiments of the present application, the 6-axis robot arm 500 includes a base, a mounting table 510 fixed on an upper surface of the base, a mounting seat 520 disposed on a top of the mounting table 510, a mechanical arm 530 disposed on a top of the mounting seat 520, and a welding gun 540 disposed on an end of the mechanical arm 530, where the mechanical arm 530 and the welding gun 540 are electrically connected to a controller for controlling movement and rotation of the mechanical arm 530 and opening and closing of the welding gun 540.

According to some embodiments of the present application, a plurality of roller frames 420 are disposed at intervals in the length direction of the support platform 400, and the roller frames 420 are attached to the outer surface of the pipe.

According to some embodiments of the present application, either side of the angle adjustment mechanism 700 is provided with a side manifold chuck 300 and a rotating device, the rotating device being disposed on the ground, the side manifold chuck 300 being disposed on top of the rotating device.

In accordance with some embodiments of the present application, roller frame 420 is disposed on a roller frame 420 rail, and roller frame 420 rail is disposed on top of support platform 400.

According to some embodiments of the application, a pipeline is placed on the roller frame 420, the pipeline and the flange plate are positioned through the butt clamp device 200 and the chuck 300, the pipeline and the flange plate are positioned through the rib plate fixing device 600, the flange plate and the rib plate are welded on the pipeline by using the 6-axis automatic welding arm 500, the roller frame 420 is used for driving the pipeline to rotate in the welding process, the welding angle is adjusted, and the welding is convenient.

In summary, the utility model relates to the technical field of welding, and discloses an intelligent robot flange assembly welding special machine, which comprises: the clamping device comprises a butt-clamping rail paved on the ground, butt-clamping devices arranged at two ends of the top of the butt-clamping rail, and chucks arranged at the opposite sides of the butt-clamping devices; be provided with supporting platform between two butt clamp devices, supporting platform's top symmetry is provided with 6 automatic welding arm and gusset fixing device, gusset fixing device's bottom is provided with first guide rail along supporting platform's length direction, gusset fixing device includes first sliding plate, set up the second sliding plate at first sliding plate top, set up the support column at second sliding plate top, and set up the place platform at the support column top, first sliding plate's bottom is provided with horizontal recess, first sliding plate's top is provided with the second guide rail along supporting platform's width direction, second sliding plate's bottom is provided with longitudinal groove, horizontal recess and longitudinal groove respectively with first guide rail and second guide rail looks adaptation.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and substitutions can be made by those skilled in the art without departing from the technical principles of the present utility model, and these modifications and substitutions should also be considered as being within the scope of the present utility model.

Claims

1. An intelligent robot flange assembly welding special plane includes: the clamping device comprises a butt-clamping rail (100) paved on the ground, butt-clamping devices (200) arranged at two ends of the top of the butt-clamping rail (100), and chucks (300) arranged at one side opposite to the butt-clamping devices (200), wherein flanges are arranged on the chucks (300), and pipelines (110) are arranged between the flanges; the welding device is characterized in that a supporting platform (400) is arranged between the two butt clamp devices (200), 6-axis automatic welding arms (500) and rib plate fixing devices (600) are symmetrically arranged at the top of the supporting platform (400), first guide rails (410) are arranged at the bottom of the rib plate fixing devices (600) along the length direction of the supporting platform (400), the rib plate fixing devices (600) comprise first sliding plates (610), second sliding plates (620) arranged at the top of the first sliding plates (610), supporting columns (630) arranged at the top of the second sliding plates (620) and placing platforms (640) arranged at the top of the supporting columns (630), transverse grooves are formed in the bottom of the first sliding plates (610), second guide rails (612) are arranged at the top of the first sliding plates (610) along the width direction of the supporting platform (400), longitudinal grooves (621) are formed in the bottom of the second sliding plates (620), the transverse grooves and the longitudinal grooves (621) are respectively matched with the first guide rails (410) and the second guide rails (612), and the placing platforms (640) are arranged on the top of the first sliding plates (610) and the placing platforms for limiting displacement between the pipe and the pipe to be welded.

2. The intelligent robot flange assembly welding machine according to claim 1, wherein an angle adjusting mechanism (700) is arranged at the bottom of the supporting platform (400), the angle adjusting mechanism (700) comprises a first adjusting plate, a first hydraulic rod (720) connected to the first adjusting plate and the ground, a second adjusting plate (730) arranged at the top of the first adjusting plate, and a second hydraulic rod (740) connected to the second adjusting plate (730) and the ground, a first hinge seat is arranged between any end of the first adjusting plate and the ground, a second hinge seat is arranged between one end, far away from the first hinge seat, of the second adjusting plate (730) and the first adjusting plate, and the first adjusting plate and the second adjusting plate (730) are hinged with the first hinge seat and the second hinge seat respectively.

3. The intelligent robot flange assembly welding machine according to claim 1, wherein the 6-axis automatic welding arm (500) comprises a base, a mounting table (510) fixed on the upper surface of the base, a mounting seat (520) arranged at the top of the mounting table (510), a mechanical arm (530) arranged at the top of the mounting seat (520), and a welding gun (540) arranged at the end of the mechanical arm (530), wherein the mechanical arm (530) and the welding gun (540) are electrically connected to a controller for controlling movement and rotation of the mechanical arm (530) and opening and closing of the welding gun (540).

4. The intelligent robot flange assembly welding machine according to claim 1, wherein a plurality of roller frames (420) are arranged at intervals in the length direction of the supporting platform (400), and the roller frames (420) are attached to the outer surface of the pipeline.

5. The intelligent robot flange assembly welding machine according to claim 2, wherein either side of the angle adjustment mechanism (700) is provided with a side branch pipe chuck (300) and a rotating device, the rotating device is arranged on the ground, and the side branch pipe chuck (300) is arranged on the top of the rotating device.

6. The intelligent robot flange assembly welding machine according to claim 4, wherein the roller frame (420) is disposed on a roller frame (420) track, and the roller frame (420) track is disposed on top of the support platform (400).