CN218896410U

CN218896410U - Device for realizing remote control in communication mode

Info

Publication number: CN218896410U
Application number: CN202220644526.3U
Authority: CN
Inventors: 徐健; 狄海龙; 李强; 狄正兴; 王保军; 谢斌
Original assignee: Haishen Machinery & Electric General Works (xiangshan China)
Current assignee: Haishen Machinery & Electric General Works (xiangshan China)
Priority date: 2022-03-22
Filing date: 2022-03-22
Publication date: 2023-04-21
Anticipated expiration: 2032-03-22

Abstract

The application discloses a device with communication mode realizes remote control, including remote control cabinet, collection unit and terminal reception transport thing networking control unit, be equipped with terminal processing unit and wireless transmission unit in the remote control cabinet, the collection unit is used for gathering the image and the data of equipment, the terminal reception transport thing networking control unit is used for carrying the image and the data of collection unit collection to terminal processing unit, wireless transmission unit is used for giving remote control center with the information transmission that terminal processing unit received, remote control center is suitable for the trouble that appears to equipment through control terminal processing unit and carries out maintenance processing, can be in actual remote control in-process through setting up the collection unit, maintenance engineer's accessible collection unit knows the state of equipment and the surrounding environment of equipment in real time, realize remote control and maintain equipment, can greatly reduce equipment manufacturer's cost of labor, maintenance engineer's work efficiency is improved.

Description

Device for realizing remote control in communication mode

Technical Field

The application relates to the technical field of remote control devices, in particular to a device for realizing remote control in a communication mode.

Background

The equipment refers to industrial products used by industrial purchasers in the production and management processes, and comprises fixed equipment, auxiliary equipment and the like. In real life, equipment is easy to fail during long-time operation, when failure occurs, a professional maintenance engineer of a supplier is usually required to go to the gate for service in the prior art, and the service of going to the gate needs to wait for the maintenance engineer of the supplier to catch up, so that the damage time of the equipment is greatly prolonged, the production efficiency of a factory is influenced, the commute time of the maintenance engineer is also prolonged by the service of going to the gate, and the work efficiency of the maintenance engineer is greatly reduced.

Disclosure of Invention

In order to overcome the defects of the prior art, an object of the application is to provide a device through remote control, which can effectively improve the maintenance efficiency of equipment, reduce the service cost of equipment manufacturers and improve the work efficiency of maintenance engineers.

In order to achieve the above purpose, the technical scheme adopted in the application is as follows: the utility model provides a device with communication mode realizes remote control, includes remote control cabinet, collection unit and terminal reception and transmission thing networking control unit, be equipped with terminal processing unit and wireless transmission unit in the remote control cabinet, the collection unit is used for gathering the image and the data of equipment, terminal reception and transmission thing networking control unit be used for with image and the data of collection unit collection are carried to terminal processing unit, wireless transmission unit be used for with the information transmission of terminal processing unit receipt gives remote control center, remote control center is suitable for carrying out analysis and maintenance processing to the trouble that equipment appears through control terminal processing unit.

Preferably, the terminal processing unit includes a data receiving module, a data processing module, a program control module, a display module and a modification module, where the data receiving module is used to receive information transmitted by the terminal receiving and transmitting control unit of the internet of things, the data processing module is adapted to process data received by the data receiving module, the program control module is used to control an operation state of the device, the display module is adapted to display images and data transmitted by the terminal receiving and transmitting control unit of the internet of things, and the modification module is adapted to modify and download an operation program of the device.

Preferably, the collecting unit comprises an image collecting unit and a data collecting unit, the image collecting unit is suitable for collecting peripheral images of equipment and pictures of key points of the equipment and transmitting the peripheral images and the pictures back to the display module in an image mode, and the data collecting unit is suitable for collecting data of the equipment and transmitting the collected data to the terminal processing unit.

Preferably, the collecting unit further comprises a fault detecting unit, the fault detecting unit comprises a vibration detecting module, a temperature detecting module, a device handling capacity detecting module and a power unit detecting module, the vibration detecting module is used for detecting the vibration value of the key point of the device, the temperature detecting module is used for detecting the temperature value of the key point of the device, the device handling capacity detecting module is used for detecting the handling capacity in the running process of the device, and the power unit detecting module is used for detecting the current data and the torque data of the device in the running process of the device.

Preferably, the terminal receiving and transmitting control unit of the internet of things carries out real-time and encrypted transmission on the information acquired by the acquisition unit in a wireless transmission mode.

As another preferable mode, the data receiving module includes an encrypted data analyzing module and a data calculating module, the encrypted data analyzing module is used for analyzing the encrypted data transmitted by the terminal receiving and transmitting internet of things control unit, and the data calculating module is used for converting the binary data transmitted by the terminal receiving and transmitting internet of things control unit into decimal values and displaying the decimal values through the display module.

Further, the remote control cabinet comprises a cabinet body and a cabinet door, the cabinet door is connected to the cabinet body in an openable manner, the terminal processing unit is installed in the cabinet body, and a safety switch is further arranged in the cabinet body and used for automatically powering off when equipment fails.

Compared with the prior art, the beneficial effect of this application lies in:

(1) The device is provided with the acquisition unit, so that the running state and running parameters of the device can be detected in real time and transmitted back to the remote control center, a maintenance engineer can know the state of the device comprehensively in real time, and the maintenance efficiency is improved.

(2) The terminal is provided with the control unit for receiving and transmitting the Internet of things, so that the key parameters of the equipment can be transmitted in one-to-one real-time, the timeliness of data transmission is guaranteed, the key parameters are encrypted, and the privacy among equipment manufacturers and equipment users is reasonably protected.

(3) Through remote control in this application, can break through the communication bridge between maintenance engineer and the equipment user effectively for maintenance engineer's service is more accurate effective, and the procedure of equipment also can be adjusted according to the actual conditions on the spot simultaneously, thereby makes the operation of equipment more humanized, and convenient operating personnel is practical, also improves production efficiency simultaneously greatly.

Drawings

Fig. 1 is a perspective view of a remote control cabinet of the present application.

Fig. 2 is a front view of the remote control cabinet of the present application.

Fig. 3 is a schematic structural diagram of a remote control device in the present application.

Fig. 4 is a schematic structural diagram of the fault detection unit in the present application.

Fig. 5 is a schematic structural diagram of a terminal processing unit in the present application.

In the figure: 1. a remote control device; 2. a remote control cabinet; 3. a cabinet body; 4. a cabinet door; 5. a safety switch; 10. a terminal processing unit; 11. a data receiving module; 111. an encrypted data analysis module; 112. a data calculation module; 12. a data processing module; 13. a program control module; 14. a display module; 15. modifying the module; 20. a wireless transmission unit; 30. an acquisition unit; 31. an image acquisition unit; 32. a data acquisition unit; 33. a fault detection unit; 331. a vibration detection module; 332. a temperature detection module; 333. a device handling capacity value detection module; 334. a power unit detection module; 40. the terminal receives and transmits the control unit of the Internet of things; 50. and a remote control center.

Detailed Description

The present application will be further described with reference to the specific embodiments, and it should be noted that, on the premise of no conflict, new embodiments may be formed by any combination of the embodiments or technical features described below.

In the description of the present application, it should be noted that, for the azimuth terms such as terms "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the azimuth and positional relationships are based on the azimuth or positional relationships shown in the drawings, it is merely for convenience of describing the present application and simplifying the description, and it is not to be construed as limiting the specific protection scope of the present application that the device or element referred to must have a specific azimuth configuration and operation, as indicated or implied.

It should be noted that the terms "first," "second," and the like in the description and in the claims of the present application are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order.

The terms "comprises" and "comprising," along with any variations thereof, in the description and claims of the present application are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements that are expressly listed or inherent to such process, method, article, or apparatus.

The device 1 for realizing remote control in a communication manner as shown in fig. 1-5 comprises a remote control cabinet 2, a collecting unit 30 and a terminal receiving and transmitting internet of things control unit 40, wherein a terminal processing unit 10 and a wireless transmission unit 20 are arranged in the remote control cabinet 2, the collecting unit 30 is used for collecting images and data of equipment, the operating state and operating parameters of the equipment can be detected in real time through the collecting unit 30 and returned to the terminal processing unit 10, the terminal receiving and transmitting internet of things control unit 40 is used for transmitting the images and data collected by the collecting unit 30 to the terminal processing unit 10, the wireless transmission unit 20 is used for transmitting information received by the terminal processing unit 10 to a remote control center 50, the remote control center 50 is suitable for analyzing and maintaining faults of the equipment through the control terminal processing unit 10, a maintenance engineer can know the state of the equipment and the surrounding environment of the equipment in real time through the data and the images collected by the collecting unit 30 in the actual remote control process, the maintenance engineer can provide support of peripheral factors for the fault removal of the equipment, the maintenance engineer can more accurately find out the images and data collected by the collecting unit 30, the equipment can also can be rapidly analyzed by the operator, the equipment can be quickly controlled by the remote control center 50, the production efficiency can be greatly reduced, and the cost of the equipment can be greatly reduced, and the production cost can be greatly reduced, and the equipment can be greatly reduced and the equipment can be controlled by the equipment can be controlled and controlled by the equipment in the operation and has good efficiency.

As shown in fig. 5, the terminal processing unit 10 includes a data receiving module 11, a data processing module 12, a program control module 13, a display module 14, and a modification module 15, where the data receiving module 11 is configured to receive information transmitted by the terminal receiving and transmitting internet of things control unit 40, the data processing module 12 is adapted to process data received by the data receiving module 11, the program control module 13 is configured to control an operation state of the device, and the operation of the device is controlled by the program control module 13, so as to implement an automation operation; the display module 14 is suitable for displaying the images and data transmitted by the terminal receiving and transmitting internet of things control unit 40, so that maintenance personnel can observe the operation parameters and the operation state of the equipment in real time, thereby realizing quick finding of equipment failure reasons and improving maintenance efficiency; the modification module 15 is suitable for modifying and downloading the running program of the equipment, and the modification module 15 is arranged to modify the running parameters of the equipment, so that the equipment can run more stably, namely, the stability and the safety in the running process are ensured, and the service life of the equipment is prolonged. In addition, when the equipment is found to be in fault due to the program, a specific program section can be modified in real time, so that the program of the equipment is adjusted according to the actual condition of the equipment site, the equipment is more humanized to operate, the equipment is more convenient to operate, the production efficiency of the equipment is greatly improved, and meanwhile, remote debugging service can be realized, and the service efficiency is improved.

As shown in fig. 1, the acquisition unit 30 includes an image acquisition unit 31 and a data acquisition unit 32, the image acquisition unit 31 is suitable for acquiring images of peripheral equipment and pictures of key points of the equipment, and the images are transmitted back to the display module 14, an engineer remotely maintaining can clearly and readily understand the peripheral environment of the equipment only through the display module 14, and support peripheral factors is provided for troubleshooting the equipment, so that the maintenance engineer can more accurately analyze the failure cause, and meanwhile, the occurrence of injuries caused by the equipment itself or personnel standing on the peripheral equipment due to remote operation can be avoided. The data acquisition unit 32 is adapted to acquire data of the device and to deliver the acquired data to the terminal processing unit 10.

As shown in fig. 3 to 4, the collecting unit 30 further includes a fault detecting unit 33, where the fault detecting unit 33 includes a vibration detecting module 331, a temperature detecting module 332, a device handling capacity detecting module 333, and a power unit detecting module 334, where the vibration detecting module 331 is configured to detect a vibration value of a device key point, determine whether a mechanical fault problem exists in the device, the temperature detecting module 332 is configured to detect a temperature value of the device key point, determine whether an overload and wear fault exists in the device, the device handling capacity detecting module 333 is configured to detect a handling capacity value in an operation process of the device, determine whether the overload fault exists in the device, and the power unit detecting module 334 is configured to detect current data and torque data of the device in the operation process of the device, and determine whether the power unit of the device has a fault, so that by setting the fault detecting unit 33, the data of the device can be collected in a targeted manner, and an analysis basis can be provided for a maintenance engineer to analyze a place and a cause of the fault of the device, thereby achieving a purpose of accurate maintenance.

The terminal receiving and transmitting internet of things control unit 40 adopts a wireless transmission mode to carry out real-time and encrypted transmission on the information acquired by the acquisition unit 30. Specifically, the terminal receiving and transmitting control unit 40 of the internet of things is connected with a wireless transmission technology, and a special communication protocol among devices is additionally applied, so that one-to-one real-time transmission of key parameters of the devices is realized, the timeliness of data transmission is ensured, key parameters of the devices are encrypted, and privacy of a practical party of the devices and privacy of two parties of a manufacturer of the devices are reasonably realized.

As shown in fig. 5, the data receiving module 11 includes an encrypted data analyzing module 111 and a data calculating module 112, where the encrypted data analyzing module 111 is used to analyze the encrypted data transmitted by the terminal receiving and transmitting internet of things control unit 40, and the data calculating module 112 is used to convert the binary data transmitted by the terminal receiving and transmitting internet of things control unit 40 into decimal values, and display the decimal values through the display module 14, so that a maintenance engineer who is remotely operated can check, judge and analyze the device through the operation data and parameters of the device.

1-2, remote control cabinet 2 includes cabinet body 3 and cabinet door 4, and cabinet door 4 can open and shut ground and connect in cabinet body 3, and the setting that can open and shut is convenient for can terminal processing unit 10 install in cabinet body 3, still is equipped with safety switch 5 in the cabinet body 3, and safety switch 5 electricity is connected in equipment, and safety switch 5 is used for carrying out automatic power-off when equipment breaks down to ensure equipment self and operating personnel's life safety.

The foregoing has outlined the basic principles, main features and advantages of the present application. It will be appreciated by persons skilled in the art that the present application is not limited to the embodiments described above, and that the embodiments and descriptions described herein are merely illustrative of the principles of the present application, and that various changes and modifications may be made therein without departing from the spirit and scope of the application, which is defined by the appended claims. The scope of protection of the present application is defined by the appended claims and equivalents thereof.

Claims

1. A device for implementing remote control in a communication manner, characterized in that: the remote control cabinet is internally provided with a terminal processing unit and a wireless transmission unit, the acquisition unit is used for acquiring images and data of equipment, the terminal receiving and transmitting Internet of things control unit is used for conveying the images and data acquired by the acquisition unit to the terminal processing unit, the wireless transmission unit is used for transmitting information received by the terminal processing unit to a remote control center, and the remote control center is used for analyzing and maintaining faults of the equipment through controlling the terminal processing unit.

2. The apparatus for implementing remote control in a communication manner as claimed in claim 1, wherein: the terminal processing unit comprises a data receiving module, a data processing module, a program control module, a display module and a modification module, wherein the data receiving module is used for receiving information transmitted by the terminal receiving and transmitting Internet of things control unit, the data processing module is suitable for processing data received by the data receiving module, the program control module is used for controlling the running state of equipment, the display module is suitable for displaying images and data transmitted by the terminal receiving and transmitting Internet of things control unit, and the modification module is suitable for modifying and downloading running programs of the equipment.

3. The apparatus for implementing remote control in a communication manner as claimed in claim 2, wherein: the acquisition unit comprises an image acquisition unit and a data acquisition unit, the image acquisition unit is suitable for acquiring peripheral images of equipment and pictures of key points of the equipment and transmitting the peripheral images and the pictures back to the display module in an image mode, and the data acquisition unit is suitable for acquiring data of the equipment and transmitting the acquired data to the terminal processing unit.

4. A device for effecting remote control in a communication manner as recited in claim 3 wherein: the acquisition unit further comprises a fault detection unit, the fault detection unit comprises a vibration detection module, a temperature detection module, a device treatment value detection module and a power unit detection module, the vibration detection module is used for detecting the vibration value of the device key point, the temperature detection module is used for detecting the temperature value of the device key point, the device treatment value module is used for detecting the treatment value in the device operation process, and the power unit detection module is used for detecting the device current data and the torque data in the device operation process.

5. A device for effecting remote control in a communication manner as claimed in any one of claims 2-4, wherein: the terminal receives and transmits information acquired by the control unit of the Internet of things in a wireless transmission mode to carry out real-time and encrypted transmission on the information acquired by the acquisition unit.

6. The apparatus for communicatively implementing remote control as set forth in claim 5, wherein: the data receiving module comprises an encrypted data analyzing module and a data calculating module, the encrypted data analyzing module is used for analyzing the encrypted data transmitted by the terminal receiving and transmitting internet of things control unit, and the data calculating module is used for converting binary data transmitted by the terminal receiving and transmitting internet of things control unit into decimal values and displaying the decimal values through the display module.

7. The apparatus for communicatively implementing remote control as set forth in claim 6, wherein: the remote control cabinet comprises a cabinet body and a cabinet door, wherein the cabinet door is connected to the cabinet body in an openable manner, the terminal processing unit is installed in the cabinet body, and a safety switch is further arranged in the cabinet body and used for automatically powering off when equipment breaks down.