CN218874072U - Ion cutting machine with dust removal function - Google Patents
Ion cutting machine with dust removal function Download PDFInfo
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- CN218874072U CN218874072U CN202223304096.XU CN202223304096U CN218874072U CN 218874072 U CN218874072 U CN 218874072U CN 202223304096 U CN202223304096 U CN 202223304096U CN 218874072 U CN218874072 U CN 218874072U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The utility model provides an ion cutting machine with dust removal function, including the cutting bed, the cutting bed top is equipped with plasma cutting assembly and dust respectively and scrapes the material subassembly, be equipped with the dust cover on the plasma cutting assembly respectively, spray dust removal subassembly and fan purification subassembly and wear to locate in the dust cover respectively, the dust cover can be dismantled with plasma cutting assembly and be connected, make the leading water pipe introduce the water in the storage water tank into the outlet pipe through starting the water pump, and spray through the atomizer of outlet pipe one end, dust content in the gas when further reducing the cutting through water smoke and dust fusion, the area of contact of improvement water smoke and dust through the setting of atomizer, avoid the waste of too much water yield to a certain extent, when scabbing appears in the cutting bed, make reciprocal lead screw rotate through starting driving motor, the activity scraper blade slides in the slide rail simultaneously, make the movable scraper blade clear scrape the residue on the cutting bed.
Description
Technical Field
The utility model relates to a plasma cutting machine equipment technical field especially relates to an ion cutting machine with dust removal function.
Background
Plasma cutting is a process in which the heat of a high-temperature plasma arc is used to partially or locally melt the metal at the cut of a workpiece and the molten metal is removed by the momentum of high-speed plasma to form a cut. The cutting machine has the advantages of high cutting speed, smooth cutting surface, small thermal deformation and almost no heat affected zone, so the cutting machine is widely applied to various industries such as automobiles, locomotives, pressure vessels, chemical machinery, nuclear industry, general machinery, engineering machinery, steel structures and the like.
However, in the actual use process, the traditional plasma cutting machine cleaning method mainly comprises two types of fan dust collection and water spray dust removal, in the dust collection process of the fan, because the steel is large in size, the dust collection range is not high in pertinence, dust raising is easily caused, and the dust removal effect is not ideal.
Therefore, there is a need to provide a new ion cutting machine with a dust removing function to solve the above-mentioned technical problems.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides an ion cutting machine with dust removal function.
The utility model provides an ion cutting machine with dust removal function includes the cutting bed, the cutting bed top is equipped with plasma cutting subassembly and dust scraping assembly respectively, be equipped with dust cover, spray dust removal subassembly and fan purification subassembly on the plasma cutting subassembly respectively, spray dust removal subassembly and fan purification subassembly wear to locate in the dust cover respectively, the dust cover with the plasma cutting subassembly can dismantle the connection;
the spray dust removal assembly comprises a water storage tank, a water pump, a water diversion pipe and a water outlet pipe, the water storage tank and the water pump are fixedly connected to the plasma cutting assembly respectively, the water diversion pipe and the water outlet pipe are arranged on a water diversion disc of the water pump respectively in a penetrating mode, the water diversion pipe is kept away from one end of the water pump is arranged in the water storage tank in a penetrating mode, the water outlet pipe is kept away from one end of the water pump is arranged in a penetrating mode at the top of the dust cover and fixedly connected with an atomizing nozzle, and a water outlet of the atomizing nozzle is right opposite to a cutting end of the plasma cutting assembly.
Further, the plasma cutting subassembly includes guide rail, control cabinet, plasma arc cutting head and two support frames, two the support frame respectively fixed connection in the cutting bed both sides, the both ends of guide rail respectively fixed connection in two on the support frame, control cabinet fixed connection in support frame one side, the plasma arc cutting head slides and locates in the guide rail, the plasma arc cutting head with water pump bottom fixed connection.
Furtherly, the dust is scraped the material subassembly and is included activity scraper blade, fixed plate, driving motor, reciprocal lead screw and two relative slide rails, two the slide rail respectively fixed connection in on the cutting bed, the both ends of activity scraper blade respectively with two slide rail sliding connection, fixedly connected with connecting plate on the activity scraper blade, driving motor and the fixed plate respectively fixed connection in on the slide rail, driving motor's output with reciprocal lead screw fixed connection, the one end of reciprocal lead screw is worn to establish respectively the connecting plate and the fixed plate.
Furthermore, the reciprocating screw rod is in threaded connection with the connecting plate, and the reciprocating screw rod is movably connected with the fixing plate through a ball bearing.
Further, the fan purifies the subassembly and includes purifying box, suction fan, induced duct and aspiration channel, purifying box fixed connection in on the guide rail, just suction fan fixed connection in on the purifying box, the induced duct and the aspiration channel wears to locate respectively on the air distribution dish of suction fan, the induced duct is kept away from the one end of suction fan wears to locate in the purifying box, the aspiration channel is kept away from the one end of suction fan wears to locate in the dust cover.
Furthermore, an activated carbon plate is arranged in the purification box.
Compared with the prior art, the utility model provides an ion cutting machine with dust removal function has following beneficial effect:
make the leading water pipe introduce the outlet pipe with the water in the storage water tank through the start-up water pump in, and spray through the atomizer of outlet pipe one end, dust content in the gas when further reducing the cutting is fused with the dust through water smoke, the area of contact of water smoke and dust is improved through the setting of atomizer, avoid the waste of too much water yield to a certain extent, when scabbing appears in the cutting bed, make reciprocal lead screw rotate through starting driving motor, the activity scraper blade slides in the slide rail simultaneously, make the activity scraper blade clear the residue of cutting bed and scrape.
Drawings
Fig. 1 is a schematic view of the overall structure of the ion cutting machine with dust removal function provided by the present invention;
fig. 2 is a schematic view of another perspective structure of the ion cutting machine with a dust removing function provided by the present invention;
fig. 3 is a schematic partial structural view of a plasma cutting assembly according to the present invention;
fig. 4 is a schematic structural view of the spray dust removal assembly and the fan purification assembly provided by the present invention;
FIG. 5 is an enlarged schematic view of A shown in FIG. 4;
fig. 6 is a schematic structural view of the dust scraping assembly provided by the present invention.
The reference numbers in the figures: 1. cutting the bed; 2. a plasma cutting assembly; 3. a dust cover; 4. a water storage tank; 5. a water pump; 6. a water conduit; 7. a water outlet pipe; 8. an atomizing spray head; 9. a guide rail; 10. a console; 11. a plasma arc cutting head; 12. a support frame; 13. a movable scraper; 14. a fixing plate; 15. a drive motor; 16. a reciprocating screw; 17. a slide rail; 18. a connecting plate; 19. a purification box; 20. a suction fan; 21. an induced draft pipe; 22. an air suction pipe; 23. an activated carbon plate.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and embodiments.
Please refer to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, in which fig. 1 is a schematic diagram of an overall structure of an ion cutting machine with a dust removing function according to the present invention; fig. 2 is another schematic view of the ion cutting machine with dust removal function according to the present invention; fig. 3 is a schematic partial structural view of a plasma cutting assembly according to the present invention; fig. 4 is a schematic structural view of the spray dust removal assembly and the fan purification assembly provided by the present invention; FIG. 5 is an enlarged schematic view of A shown in FIG. 4; fig. 6 is a schematic structural view of the dust scraping assembly provided by the present invention.
In the specific implementation process, as shown in fig. 1-5, a plasma cutting assembly 2 and a dust scraping assembly are respectively arranged at the top of a cutting bed 1, a dust cover 3, a spray dust removal assembly and a fan purification assembly are respectively arranged on the plasma cutting assembly 2, the spray dust removal assembly and the fan purification assembly respectively penetrate through the dust cover 3, the dust cover 3 is detachably connected with the plasma cutting assembly 2, the spray dust removal assembly comprises a water storage tank 4, a water pump 5, a water diversion pipe 6 and a water outlet pipe 7, the water storage tank 4 and the water pump 5 are respectively and fixedly connected to the plasma cutting assembly 2, the water diversion pipe 6 and the water outlet pipe 7 respectively penetrate through a water diversion disc of the water pump 5, one end of the water diversion pipe 6, which is far away from the water pump 5, penetrates through the water storage tank 4, one end of the water outlet pipe 7, which is far away from the water pump 5, penetrates through the top of the dust cover 3 and is fixedly connected with an atomization nozzle 8, a water outlet of the atomization nozzle 8 is right opposite to a cutting end of the plasma cutting assembly 2, the plasma cutting assembly 2 comprises a guide rail 9, a control console 10, a plasma arc cutting head 11 and two support frames 12, the plasma arc cutting head 12 is fixedly connected with one end of the water spraying nozzle 5 through a water inlet pipe 7, the water inlet of the water spray nozzle 7 and a water inlet pipe 7, the water spraying nozzle 7 is connected with a water inlet pipe 7, the water spraying nozzle 7, and a water spraying nozzle 7, the water spraying nozzle 7 is connected with a water inlet of the water inlet pipe 7, and a water outlet pipe 7, and a water spraying head 5, the water spraying nozzle 7, and a water spraying nozzle 7, the water spraying nozzle 7 is connected with a water spraying nozzle 7, and a water spraying nozzle 7;
the fan purification assembly comprises a purification box 19, a suction fan 20, an induced draft pipe 21 and a suction pipe 22, the purification box 19 is fixedly connected on the guide rail 9, the suction fan 20 is fixedly connected on the purification box 19, the induced draft pipe 21 and the suction pipe 22 are respectively arranged on an air distribution disc of the suction fan 20 in a penetrating manner, one end of the induced draft pipe 21, which is far away from the suction fan 20, is arranged in the purification box 19, one end of the suction pipe 22, which is far away from the suction fan 20, is arranged in the dust cover 3 in a penetrating manner, an activated carbon plate 23 is arranged in the purification box 19, the suction fan 20 is started to suck smoke dust in the dust cover 3 into the purification box 19 through the suction pipe 22 and the induced draft pipe 21, and the activated carbon plate 23 is used for gas filtration, so that the air quality near a processing area is improved to a certain extent;
referring to fig. 6, the dust scraping assembly includes a movable scraper 13, a fixed plate 14, a driving motor 15, a reciprocating screw 16 and two opposite slide rails 17, the two slide rails 17 are respectively and fixedly connected to the cutting bed 1, two ends of the movable scraper 13 are respectively and slidably connected to the two slide rails 17, a connecting plate 18 is fixedly connected to the movable scraper 13, the driving motor 15 and the fixed plate 14 are respectively and fixedly connected to the slide rails 17, an output end of the driving motor 15 is fixedly connected to the reciprocating screw 16, one end of the reciprocating screw 16 is respectively inserted into the connecting plate 18 and the fixed plate 14, the reciprocating screw 16 is in threaded connection with the connecting plate 18, the reciprocating screw 16 is movably connected to the fixed plate 14 through a ball bearing, the reciprocating screw 16 is rotated by starting the driving motor 15, and the movable scraper 13 slides in the slide rails 17, so that the movable scraper 13 scrapes residues on the cutting bed 1.
The utility model provides a theory of operation as follows: when the device is used, the plasma arc cutting head 11 can slide on the guide rail 9 and cut a workpiece, in the cutting process, water in the water storage tank 4 is led into the water outlet pipe 7 through the water pump 5, and is sprayed through the atomizing nozzle 8 at one end of the water outlet pipe 7, the dust content in gas in the cutting process is further reduced through the fusion of water mist and dust, the contact area of the water mist and the dust is increased through the arrangement of the atomizing nozzle 8, the waste of excessive water is avoided to a certain extent, meanwhile, the suction fan 20 is started to suck smoke dust in the dust cover 3 into the purification box 19 through the suction pipe 22 and the air induction pipe 21, and gas filtration is carried out through the activated carbon plate 23, the air quality near a processing area is increased to a certain extent, when scabbing occurs on the cutting bed 1, the reciprocating lead screw 16 is rotated through the driving motor 15, meanwhile, the movable scraper 13 slides in the slide rail 17, and the movable scraper 13 is used for cleaning and scraping residues on the cutting bed 1.
The utility model discloses circuit and control that relate to are prior art, do not carry out too much repetition here.
The above only is the embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structures or equivalent processes of the present invention are used in the specification and the attached drawings, or directly or indirectly applied to other related technical fields, and the same principle is included in the protection scope of the present invention.
Claims (6)
1. The ion cutting machine with the dust removal function is characterized by comprising a cutting bed (1), wherein the top of the cutting bed (1) is respectively provided with a plasma cutting assembly (2) and a dust scraping assembly, the plasma cutting assembly (2) is respectively provided with a dust cover (3), a spraying dust removal assembly and a fan purification assembly, the spraying dust removal assembly and the fan purification assembly are respectively arranged in the dust cover (3) in a penetrating manner, and the dust cover (3) is detachably connected with the plasma cutting assembly (2);
spray the dust removal subassembly and include storage water tank (4), water pump (5), leading water pipe (6) and outlet pipe (7), storage water tank (4) and water pump (5) fixed connection respectively in on plasma cutting subassembly (2), leading water pipe (6) and outlet pipe (7) are worn to locate respectively on the water diversion dish of water pump (5), leading water pipe (6) are kept away from the one end of water pump (5) is worn to establish in storage water tank (4), just outlet pipe (7) are kept away from the one end of water pump (5) is worn to locate top and fixedly connected with atomizer (8) of dust cover (3), the delivery port of atomizer (8) is just right the cutting end of plasma cutting subassembly (2).
2. The ion cutting machine with the dust removal function according to claim 1, wherein the plasma cutting assembly (2) comprises a guide rail (9), a console (10), a plasma arc cutting head (11) and two support frames (12), the two support frames (12) are respectively and fixedly connected to two sides of the cutting bed (1), two ends of the guide rail (9) are respectively and fixedly connected to the two support frames (12), the console (10) is fixedly connected to one side of the support frames (12), the plasma arc cutting head (11) is slidably arranged in the guide rail (9), and the plasma arc cutting head (11) is fixedly connected to the bottom of the water pump (5).
3. The ion cutting machine with the dust removing function according to claim 2, wherein the dust scraping assembly comprises a movable scraper (13), a fixed plate (14), a driving motor (15), a reciprocating screw (16) and two opposite slide rails (17), the two slide rails (17) are respectively and fixedly connected to the cutting bed (1), two ends of the movable scraper (13) are respectively and slidably connected to the two slide rails (17), a connecting plate (18) is fixedly connected to the movable scraper (13), the driving motor (15) and the fixed plate (14) are respectively and fixedly connected to the slide rails (17), an output end of the driving motor (15) is fixedly connected to the reciprocating screw (16), and one end of the reciprocating screw (16) penetrates through the connecting plate (18) and the fixed plate (14).
4. The ion cutting machine with the dust removing function according to claim 3, wherein the reciprocating screw (16) is in threaded connection with the connecting plate (18), and the reciprocating screw (16) is movably connected with the fixed plate (14) through a ball bearing.
5. The ion cutting machine with the dust removal function according to claim 4, wherein the fan purification assembly comprises a purification box (19), a suction fan (20), an air induction pipe (21) and a suction pipe (22), the purification box (19) is fixedly connected to the guide rail (9), the suction fan (20) is fixedly connected to the purification box (19), the air induction pipe (21) and the suction pipe (22) are respectively arranged on an air distribution disc of the suction fan (20), one end of the air induction pipe (21) far away from the suction fan (20) is arranged in the purification box (19), and one end of the suction pipe (22) far away from the suction fan (20) is arranged in the dust cover (3).
6. The ion cutting machine with a dust removing function according to claim 5, wherein an activated carbon plate (23) is provided in the purification box (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223304096.XU CN218874072U (en) | 2022-12-09 | 2022-12-09 | Ion cutting machine with dust removal function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223304096.XU CN218874072U (en) | 2022-12-09 | 2022-12-09 | Ion cutting machine with dust removal function |
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| Publication Number | Publication Date |
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| CN218874072U true CN218874072U (en) | 2023-04-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202223304096.XU Active CN218874072U (en) | 2022-12-09 | 2022-12-09 | Ion cutting machine with dust removal function |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116944705A (en) * | 2023-09-19 | 2023-10-27 | 武汉特种工业泵厂有限公司 | Pretreatment device and pretreatment process for snail shell pump production and processing |
| CN117300452A (en) * | 2023-10-11 | 2023-12-29 | 山东博宇重工科技集团有限公司 | Plasma cutting adds water antioxidative dust removal environmental protection equipment |
| CN117600696A (en) * | 2024-01-18 | 2024-02-27 | 常州市镭烁光电科技有限公司 | Three-dimensional five-axis welding equipment for production of inflatable cabinet and welding method thereof |
-
2022
- 2022-12-09 CN CN202223304096.XU patent/CN218874072U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116944705A (en) * | 2023-09-19 | 2023-10-27 | 武汉特种工业泵厂有限公司 | Pretreatment device and pretreatment process for snail shell pump production and processing |
| CN117300452A (en) * | 2023-10-11 | 2023-12-29 | 山东博宇重工科技集团有限公司 | Plasma cutting adds water antioxidative dust removal environmental protection equipment |
| CN117300452B (en) * | 2023-10-11 | 2024-05-07 | 山东博宇重工科技集团有限公司 | Plasma cutting adds water antioxidative dust removal environmental protection equipment |
| CN117600696A (en) * | 2024-01-18 | 2024-02-27 | 常州市镭烁光电科技有限公司 | Three-dimensional five-axis welding equipment for production of inflatable cabinet and welding method thereof |
| CN117600696B (en) * | 2024-01-18 | 2024-04-09 | 常州市镭烁光电科技有限公司 | Three-dimensional five-axis welding equipment for production of inflatable cabinet and welding method thereof |
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