CN117600696B - Three-dimensional five-axis welding equipment for production of inflatable cabinet and welding method thereof - Google Patents
Three-dimensional five-axis welding equipment for production of inflatable cabinet and welding method thereof Download PDFInfo
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- CN117600696B CN117600696B CN202410071601.5A CN202410071601A CN117600696B CN 117600696 B CN117600696 B CN 117600696B CN 202410071601 A CN202410071601 A CN 202410071601A CN 117600696 B CN117600696 B CN 117600696B
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- 238000003466 welding Methods 0.000 title claims abstract description 185
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 title abstract description 10
- 239000002184 metal Substances 0.000 claims abstract description 64
- 239000002893 slag Substances 0.000 claims abstract description 17
- 238000007790 scraping Methods 0.000 claims abstract description 13
- 239000000758 substrate Substances 0.000 claims description 36
- 239000007788 liquid Substances 0.000 claims description 24
- 238000000605 extraction Methods 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 18
- 239000000779 smoke Substances 0.000 claims description 13
- 239000000428 dust Substances 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 9
- 230000001788 irregular Effects 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000010405 clearance mechanism Effects 0.000 claims description 2
- 230000002265 prevention Effects 0.000 claims 3
- 238000003860 storage Methods 0.000 claims 2
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 241000883990 Flabellum Species 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention belongs to the technical field of welding equipment, and particularly relates to three-dimensional five-axis welding equipment for production of an inflatable cabinet and a welding method thereof. When the inflatable cabinet is welded, the inflatable cabinet is placed on the top of the metal object placing transverse shaft, welding slag generated during welding can be directly blocked by the anti-splashing baffle plate and can fall to the bottom from the space between the metal object placing transverse shafts, the welding slag which falls on the metal object placing transverse shaft and is attached to the metal object placing transverse shaft can be scraped off and falls in the process of sleeving the metal scraping ring to move, and the top of the metal object placing transverse shaft is ensured to be flat when the inflatable cabinet is placed next time.
Description
Technical Field
The invention relates to the technical field of welding equipment, in particular to three-dimensional five-axis welding equipment for production of an inflatable cabinet and a welding method thereof.
Background
In the production process of the inflatable cabinet, the inflatable cabinet needs to be welded so as to ensure the tightness and pressure resistance, and the welding process of the inflatable cabinet needs to be strictly carried out according to related standards and specifications, including the aspects of welding material selection, welding equipment use, welding parameter control and the like. Specifically, the following measures can be taken: according to the material and the service environment of the gas-filled cabinet, the welding equipment is ensured to meet the related safety requirements, necessary maintenance and overhaul are performed, and welding parameters such as current, voltage, welding speed, welding temperature and the like are strictly controlled so as to ensure the quality and stability of the welding seam.
The three-dimensional five-axis welding is an advanced welding technology, combines a three-dimensional coordinate system and a five-axis motion control technology, and can realize high-precision welding of complex curved surface structures. The technology is widely applied to the fields of aviation, aerospace, automobiles, machinery and the like, and in the three-dimensional five-axis welding process, a welding gun can freely move in a three-dimensional space and rotate and move along a plurality of axes (usually five axes) so as to adapt to different welding angle, shape and position requirements. The flexibility enables three-dimensional five-axis welding to complete high-precision and high-efficiency welding tasks.
At present, when the three-dimensional five-axis welding is carried out on the inflatable cabinet, the welding operation is usually carried out in a single space, a worker controls through equipment outside the space, but when the three-dimensional five-axis welding is carried out, welding slag which can be generated falls and continuously piles up on a welding table top and can be attached to the table top, the table top is uneven due to long-time pile-up, and therefore the welding is affected due to the uneven placement of the inflatable cabinet in the later period, and therefore, the three-dimensional five-axis welding equipment for the production of the inflatable cabinet and a welding method thereof are provided.
Disclosure of Invention
Based on the technical problems that welding slag falls off during the traditional three-dimensional five-axis welding of the inflatable cabinet, so that the table top is uneven and the later welding operation is influenced, the invention provides three-dimensional five-axis welding equipment for the production of the inflatable cabinet and a welding method thereof.
The invention provides three-dimensional five-axis welding equipment for producing an inflatable cabinet, which comprises a fireproof base station, wherein a welding frame is detachably arranged at the top of the fireproof base station through bolts, a welding device capable of changing in multiple directions is arranged at the top of the welding frame, a 3D vision alignment module is fixedly arranged at the front end of the welding device through bolts, four support columns are fixedly welded at the middle part of the top of the fireproof base station, the top of the four support columns is fixedly welded with a same welding table substrate, an opening is formed in the middle of the top of the welding table substrate, a plurality of metal object placing cross shafts are fixedly welded at two ends of the inner wall of the opening of the welding table substrate at equal intervals, a lantern ring cleaning mechanism is arranged at the top of one side of the support columns, a power mechanism is arranged at the rear end of one side of the top of the rectangular mounting bearing plate, which is close to the rectangular mounting bearing plate, an extraction mechanism is arranged at the rear end of one side of the rectangular mounting plate, a vertical plate is fixedly welded at the rear end of the top of the rectangular mounting plate, a rotating mechanism is arranged on the vertical plate, a plurality of the same side of the rectangular mounting plate is provided with a welding baffle plate, and the two sides of the rectangular mounting plate are fixedly arranged at the same side of the rectangular mounting plate, and the welding baffle plate is far from the bottom of the welding baffle plate.
The invention further provides that the lantern ring cleaning mechanism comprises a sliding rail, the top of the sliding rail is slidably provided with a connecting rod, the top of the connecting rod is fixedly provided with a plurality of sleeved metal scraping rings in an equidistant welding manner, the sleeved metal scraping rings are sleeved on the circumferential outer walls of the metal object placing transverse shafts, one side, far away from the sleeved metal scraping rings, of the rear end of the connecting rod is fixedly provided with a toothed bar in a welding manner, and the top of the toothed bar is fixedly provided with convex teeth in an equidistant welding manner.
The invention is further arranged in that the power mechanism comprises bases, two bases are fixedly arranged on one side of the rear end of the bottom of the welding table board substrate through screws, the bottoms of the two bases are fixedly provided with the same servo motor through bolts, the middle part of the circumferential outer wall of the servo motor is fixedly welded with a gear plate, the gear plate is meshed with convex teeth on the top of a toothed bar below, an O-shaped elliptical push plate is fixedly welded on one side of an output shaft of the servo motor, which is far away from the welding table board, and a push rod is fixedly welded on the other end of the O-shaped elliptical push plate, which is far away from one side of the servo motor.
The invention further provides that the extraction mechanism comprises a base block, the base block is fixedly arranged at the top of the rectangular mounting bearing plate through screws, an atomized liquid extraction pipe is fixedly arranged at the top of the base block through screws, a piston block is embedded and arranged in the inner wall of the atomized liquid extraction pipe, a connecting pipe is arranged at the front end of the top of the circumferential outer wall of the atomized liquid extraction pipe in a penetrating manner, the other end of the connecting pipe penetrates through a welding table substrate, two atomizing sprayers are fixedly arranged at inclined planes at two ends of the welding table substrate through screws, and the other end of the connecting pipe is connected with the bottoms of the atomizing sprayers in a penetrating manner.
The invention is further characterized in that a chute is fixedly arranged in the middle of the rear end of the top of the rectangular mounting bearing plate through a screw, a U-shaped swing rod is slidably arranged at the top of the chute, a pushing rod is inserted into a groove of the U-shaped swing rod, a toothed piston rod is fixedly welded at the bottom of the front end of the U-shaped swing rod, the front end of the toothed piston rod is fixedly arranged at the rear end of a piston block in an atomized liquid extraction pipe, and a plurality of convex teeth are fixedly welded at the top of the toothed piston rod at equal intervals.
The invention further provides that the rotating mechanism comprises a bearing ring, the tops of two sides of the vertical plate are provided with penetrating installation holes, the outer wall of the outer ring of the bearing ring is welded and fixed on the inner wall of the penetrating installation holes of the vertical plate, the inner wall of the bearing ring is welded and fixed with a rotatable rotating shaft, and one side of the rotating shaft far away from the substrate of the welding table board is welded and fixed with a fan blade.
The welding table board is characterized in that a circular rotating plate is fixedly welded on one side of the rotating shaft, which is close to the welding table board, and a fixed shaft is fixedly welded on the circular rotating plate, which is close to the eccentric center of one side of the welding table board, and a rotatable limiting block is arranged on the circumferential outer wall of the fixed shaft.
The invention is further characterized in that the rear end of one side of the welding table-board substrate, which is close to the rectangular mounting bearing plate, is fixedly provided with a hanging block through a bolt, the middle part of one side of the hanging block, which is close to the circular rotating plate, is provided with a rotatable mounting shaft through a bearing, the middle part of the circumferential outer wall of the mounting shaft is fixedly welded with a gear block, and the outer wall of the gear block is meshed with convex teeth at the top of the toothed piston rod.
The invention further provides that one side of the mounting shaft far away from the welding table board is fixedly welded with an outer wall groove limiting wheel with irregular circumferential outer wall, one end of the rotatable limiting block can be embedded into a groove of the outer wall groove limiting wheel, one side of the rectangular mounting bearing plate far away from the welding table board is fixedly provided with a sleeve box through a screw, and the fan blade is positioned in the sleeve box.
A three-dimensional five-axis welding method for producing an inflatable cabinet comprises the following steps:
s1: during operation, a worker can operate a welding device capable of moving at will on the welding frame through an outdoor controller, automatically weld the inflatable cabinet placed on the transverse shaft of the metal object, and welding slag generated by welding can be blocked by the anti-splashing baffle plate and falls to the inclined necking below to be discharged for centralized treatment;
s2: after the welding of the inflatable cabinet is completed, the servo motor drives the gear plate to rotate, the gear plate is meshed with the toothed bar, the toothed bar and the connecting rod are driven to move on the sliding rail, so that the sleeved metal scraping ring sleeved on the outer wall of the metal transverse shaft of the article moves back and forth, and welding slag falling on the metal transverse shaft of the article is cleaned;
s3: meanwhile, the servo motor drives the O-shaped elliptical push plate to rotate, so that the push rod is driven to rotate in a circular track, the U-shaped swing rod is pushed to move back and forth at the top of the chute in the U-shaped swing rod, the toothed piston rod is driven to drive the piston block to move back and forth in the atomized liquid extraction pipe, the extraction and discharge effect is formed by the connecting pipe with the one-way valve and the water inlet pipe, liquid is input into the atomized atomizer, atomized and sprayed, and smoke dust generated by welding is sprayed;
s4: when the toothed piston rod moves back and forth, the gear block and the mounting shaft are driven to rotate through the convex teeth at the top, the circular rotating plate where the rotatable limiting block is positioned and the rotating shaft of the circular rotating plate are driven to rotate through the irregular outer wall of the outer wall groove limiting wheel by the rotating mounting shaft, when the toothed piston rod moves reversely, the outer wall groove limiting wheel is driven to rotate reversely, the rotatable limiting block is driven to rotate only by the fixed shaft serving as a circle center, the toothed piston rod which moves reciprocally drives the rotating shaft and the fan blade of the rotating shaft to rotate to one side all the time, the fanning effect above the welding table board is formed, and smoke dust generated during welding is cleaned rapidly.
The beneficial effects of the invention are as follows:
1. the device is provided with the anti-splashing baffle, the welding table board base plate, the metal object placing cross shaft, the sleeved metal scraping ring and other devices, the inflatable cabinet is placed on the top of the metal object placing cross shaft during welding, welding slag generated during welding can be directly blocked by the anti-splashing baffle to prevent splashing everywhere, and meanwhile, the welding slag can fall to the bottom from the space between the metal object placing cross shafts and is collected in a concentrated mode through the inclined necking of the anti-splashing baffle, and the welding slag falling on the metal object placing cross shaft can be scraped and falls in the process of moving the sleeved metal scraping ring, so that the top of the metal object placing cross shaft is smooth when the inflatable cabinet is placed next time.
2. According to the device, the O-shaped elliptic push plate, the toothed piston rod, the push rod, the atomized liquid extraction pipe, the atomized sprayer and the like are arranged, when the servo motor operates, the push rod pushes the U-shaped swing rod and the toothed piston rod thereof to move back and forth in the atomized liquid extraction pipe, so that the effect of injecting and spraying atomization of extracted liquid into the atomized sprayer is formed, and smoke dust generated during welding is sprayed, so that the rapid scattering of welding environment smoke is ensured.
3. The device is provided with the fan blades, the circular rotating plate, the outer wall groove limiting wheels, the rotatable limiting blocks and the like, the toothed piston rod which reciprocates can rotate the outer wall groove limiting wheels, the circular rotating plate is pushed to rotate under the action of the rotatable limiting blocks when the device rotates anticlockwise, the circular rotating plate is not driven to rotate reversely by the reverse rotation, the circular rotating plate is driven to always rotate in one direction, the fan blades form a blowing effect, and smoke dust generated by welding is blown and cleaned.
Drawings
FIG. 1 is a schematic diagram of a three-dimensional five-axis welding device for producing an inflatable cabinet;
fig. 2 is a schematic structural diagram of a three-dimensional structure of a welding table board substrate of a three-dimensional five-axis welding device for producing an inflatable cabinet;
fig. 3 is a schematic top perspective view of a transverse shaft of a metal placement of a three-dimensional five-axis welding device for producing an inflatable cabinet according to the present invention;
fig. 4 is a schematic top perspective view of a welding table board substrate of a three-dimensional five-axis welding device for producing an inflatable cabinet according to the present invention;
fig. 5 is a schematic top perspective view of a rectangular mounting bearing plate of a three-dimensional five-axis welding device for producing an inflatable cabinet according to the present invention;
FIG. 6 is a schematic diagram of a three-dimensional five-axis welding device blade for producing an inflatable cabinet according to the present invention;
fig. 7 is a schematic diagram of a three-dimensional structure of a circular rotating plate of a three-dimensional five-axis welding device for producing an inflatable cabinet;
fig. 8 is a schematic diagram of a three-dimensional structure of an outer wall groove limiting wheel of a three-dimensional five-axis welding device for producing an inflatable cabinet.
In the figure: 1. a fire-resistant base; 2. a welding frame; 3. a sleeve box; 4. a welding device; 5. a metal object placing transverse shaft; 6. a splash guard; 7. a support column; 8. sleeving a metal scraping ring; 9. a connecting rod; 10. rectangular mounting bearing plates; 11. an atomized liquid extraction pipe; 12. welding a mesa substrate; 13. an atomizing atomizer; 14. a slide rail; 15. a fan blade; 16. a chute; 17. u-shaped swinging rod; 18. a push rod; 19. an O-shaped elliptic push plate; 20. a gear plate; 21. a servo motor; 22. a base; 23. a toothed bar; 24. a base block; 25. a vertical plate; 26. a rotation shaft; 27. a toothed piston rod; 28. a circular rotating plate; 29. a bearing ring; 30. a connecting pipe; 31. hanging blocks; 32. an outer wall groove limiting wheel; 33. a gear block; 34. a mounting shaft; 35. an elastic plate; 36. a rotatable limiting block; 37. a fixed shaft; 38. and a 3D visual alignment module.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-8, a three-dimensional five-axis welding device for producing an inflatable cabinet comprises a fireproof base station 1, wherein a welding frame 2 is detachably arranged at the top of the fireproof base station 1 through bolts, a welding device 4 capable of changing in multiple directions is arranged at the top of the welding frame 2, a 3D vision alignment module 38 is fixedly arranged at the front end of the welding device 4 through bolts, four support columns 7 are fixedly welded at the middle part of the top of the fireproof base station 1, the same welding table substrate 12 is fixedly welded at the top of the four support columns 7, an opening is formed in the middle of the top of the welding table substrate 12, a plurality of metal placing cross shafts 5 are fixedly welded at equal intervals at two ends of the inner walls of the opening of the welding table substrate 12, a same rectangular mounting bearing plate 10 is fixedly welded at the top of one side of the two support columns 7, a lantern ring cleaning mechanism is arranged at one side of the top of the rectangular mounting bearing plate 10 close to the metal placing cross shafts 5, the rear end of the bottom of the welding table substrate 12, which is close to one side of the rectangular installation bearing plate 10, is welded with a power mechanism, the rear end of the middle part of the top of the rectangular installation bearing plate 10 is provided with an extraction mechanism, the rear end of the top of the rectangular installation bearing plate 10, which is far away from one side of the welding table substrate 12, is welded with a vertical plate 25, the vertical plate 25 is provided with a rotating mechanism, the two ends of the welding table substrate 12 and one side, which is far away from the rectangular installation bearing plate 10, are fixedly provided with the same splash baffle 6 through screws, the bottom of the splash baffle 6 is obliquely provided with a necking, when the welding table substrate is used, an air charging cabinet is placed at the top of the welding table substrate 12, the 3D vision alignment module 38 performs automatic alignment adjustment, a worker performs operation through external operation equipment, the welding device 4 automatically performs welding operation at the top of the welding table substrate 12, the power mechanism drives a lantern ring cleaning mechanism thereof to move, the outer wall of the metal object placing transverse shaft 5 is cleaned, meanwhile, the power mechanism can drive the extraction mechanism to operate, the extraction mechanism is conveyed into the atomizing sprayer 13 to spray, smoke dust generated by welding is sprayed, meanwhile, the operating extraction mechanism can drive the fan blades 15 in the rotating mechanism to rotate, and the smoke dust generated in the air is blown and dispersed.
Referring to fig. 3, fig. 4, fig. 5, fig. 6, lantern ring clearance mechanism includes slide rail 14, slide rail 14's top slidable mounting has connecting rod 9, and the equidistant welded fastening in top of connecting rod 9 has a plurality of metal of cup jointing to strike-off ring 8, and a plurality of metal of cup jointing strike-off ring 8 all cup joint in the circumference outer wall of putting thing cross axle 5, one side welded fastening of connecting rod 9 rear end and cup jointing metal strike-off ring 8 has rack bar 23, and rack bar 23's top equidistance welded has convex tooth, power unit includes base 22, and welding mesa base plate 12's bottom rear end one side has two bases 22 through screw fixed mounting, and the same servo motor 21 of bottom through bolt fixed mounting of two bases 22, and servo motor 21 circumference outer wall's middle part welded fastening has gear plate 20, and gear plate 20 mesh with the convex tooth at below rack bar 23 top, servo motor 21 output shaft is kept away from the circumference outer wall of welding mesa base plate 12, and the other end welded fastening that O type oval push pedal 19 kept away from servo motor 21 one side has push rod 18, servo motor 21 can drive its gear plate 20 to rotate, gear plate 20 meshing rod 23 and the metal of putting the metal of welding on the cross axle 5 and putting the metal of welding and putting the metal of welding and striking-off ring 5 on the side of welding and putting the metal of metal and putting the cross axle 5 and putting the metal of welding and putting the metal and striking-off ring 5 and putting the metal of welding and putting the metal and backing ring 5 and carrying out, and welding slag clearance on the metal of welding cup joint and welding ring 5 and putting and metal and welding rod 5 and metal of welding and metal and welding rod cover metal and metal seal ring 5.
Referring to fig. 3, 4, 5, 6, the extracting mechanism comprises a base block 24, the base block 24 is fixedly mounted on the top of the rectangular mounting bearing plate 10 through screws, an atomized liquid extracting pipe 11 is fixedly mounted on the top of the base block 24 through screws, a piston block is embedded and mounted on the inner wall of the atomized liquid extracting pipe 11, a connecting pipe 30 is mounted at the front end of the top of the circumferential outer wall of the atomized liquid extracting pipe 11 in a penetrating manner, the other end of the connecting pipe 30 penetrates through the welding table substrate 12, two atomizing sprayers 13 are mounted at the inclined surfaces at the two ends of the welding table substrate 12 through screws, the other ends of the connecting pipe 30 are connected with the bottoms of the atomizing sprayers 13 in a penetrating manner, a sliding groove 16 is mounted at the middle of the rear end of the top of the rectangular mounting bearing plate 10 through screws, a U-shaped swinging rod 17 is slidably mounted at the top of the sliding groove 16, a pushing rod 18 is inserted into a groove of the U-shaped swinging rod 17, the bottom of the front end of the U-shaped swinging rod 17 is fixedly welded with a toothed piston rod 27, the front end of the toothed piston rod 27 is fixedly arranged at the rear end of a piston block inside the atomized liquid extracting pipe 11, a plurality of convex teeth are fixedly welded at the top of the toothed piston rod 27 at equal intervals, the servo motor 21 drives the O-shaped elliptical push plate 19 to rotate, so that the push rod 18 drives the push rod 18 to rotate in a circular track, the push rod 18 pushes the U-shaped swinging rod 17 to move back and forth at the top of the sliding groove 16 in the U-shaped swinging rod 17, the toothed piston rod 27 is driven to drive the piston block to move back and forth inside the atomized liquid extracting pipe 11, the liquid is input into the atomized atomizer 13 through a connecting pipe 30 with a built-in one-way valve and a water inlet pipe, and the atomized and sprayed smoke generated by welding is generated.
Referring to fig. 5, 6, 7 and 8, the rotating mechanism comprises a bearing ring 29, through mounting holes are formed at the tops of two sides of a vertical plate 25, the outer wall of the outer ring of the bearing ring 29 is welded and fixed on the inner wall of the through mounting holes of the vertical plate 25, a rotatable rotating shaft 26 is welded and fixed on the inner wall of the bearing ring 29, a fan blade 15 is welded and fixed on one side of the rotating shaft 26 far away from a welding table substrate 12, a circular rotating plate 28 is welded and fixed on one side of the rotating shaft 26 close to the welding table substrate 12, a fixed shaft 37 is welded and fixed on the eccentric center of one side of the circular rotating plate 28 close to the welding table substrate 12, a rotatable limiting block 36 is arranged on the circumferential outer wall of the fixed shaft 37, an elastic plate 35 is fixedly mounted on one side of the circular rotating plate 28 close to the eccentric center of the welding table substrate 12 through a screw, and the elastic plate 35 contacts one side of the rotatable limiting block 36, the rear end of the side of the welding table substrate 12, which is close to the rectangular mounting bearing plate 10, is fixedly provided with a hanging block 31 through a bolt, the middle part of the side of the hanging block 31, which is close to the circular rotating plate 28, is provided with a rotatable mounting shaft 34 through a bearing, the middle part of the circumferential outer wall of the mounting shaft 34 is fixedly provided with a gear block 33, the outer wall of the gear block 33 is meshed with the convex teeth on the top of the toothed piston rod 27, one side of the mounting shaft 34, which is far away from the welding table substrate 12, is fixedly provided with an irregular outer wall groove limiting wheel 32 of the circumferential outer wall, one end of a rotatable limiting block 36 can be embedded into a groove of the outer wall groove limiting wheel 32, one side of the rectangular mounting bearing plate 10, which is far away from the welding table substrate 12, is fixedly provided with a sleeve box 3 through a bolt, and a fan blade 15 is positioned in the sleeve box 3, the toothed piston rod 27 moves back and forth and drives the gear block 33 and the mounting shaft 34 to rotate through the convex teeth on the top, under the promotion of elastic plate 35, the outer wall recess of outer wall groove spacing wheel 32 can be embedded to rotatable stopper 36's one end, the circular rotation board 28 that rotatable stopper 36 was located and rotation axis 26 thereof can be pushed through the irregular outer wall of outer wall groove spacing wheel 32 to pivoted installation axle 34, when taking tooth piston rod 27 to reverse the removal, can drive outer wall groove spacing wheel 32 reverse direction rotation, can only promote rotatable stopper 36 to rotate with fixed axle 37 as the centre of a circle, reciprocating toothed piston rod 27 can drive its rotation axis 26 and flabellum 15 to a rotation all the time, form the effect that welds the top fan of mesa base plate 12, clear up the smoke and dust that produces fast when will welding.
Referring to fig. 1-8, a three-dimensional five-axis welding method for producing an inflatable cabinet comprises the following steps:
s1: during operation, a worker can operate the welding device 4 on the welding frame 2 through an outdoor controller, the 3D vision alignment module 38 can randomly move and rotate, the welding treatment is automatically carried out on the inflatable cabinet placed on the metal object placing transverse shaft 5, welding slag generated by welding can be blocked by the anti-splashing baffle 6, meanwhile, part of welding slag can directly fall from gaps among the metal object placing transverse shafts 5, the other part of welding slag can be attached to the surface of the circumferential outer wall of the metal object placing transverse shafts 5, and the welding slag falling below can be discharged from the inclined necking, so that centralized treatment is convenient;
s2: after the welding of the inflatable cabinet is completed, the servo motor 21 drives the gear plate 20 to rotate, the gear plate 20 is meshed with the toothed bar 23, the toothed bar 23 and the connecting rod 9 are driven to move on the sliding rail 14, one side of the sleeve-joint metal scraping ring 8 sleeved on the outer wall of the metal transverse placing shaft 5 is attached to the outer wall of the metal transverse placing shaft 5 to move back and forth, and welding slag falling on the metal transverse placing shaft 5 is scraped and cleaned;
s3: meanwhile, the servo motor 21 drives the O-shaped elliptical push plate 19 to rotate, so that the push rod 18 is driven to rotate in a circular track, the U-shaped swing rod 17 is driven to move back and forth at the top of the chute 16 by the internal movement of the U-shaped swing rod 17, the piston block is driven to move back and forth in the atomized liquid extracting pipe 11 by the U-shaped swing rod 17 through the toothed piston rod 27, the effect of extraction and discharge is formed by the connecting pipe 30 with the check valve and the water inlet pipe, liquid is input into the atomized atomizer 13, atomized and sprayed, and smoke dust generated by welding is sprayed;
s4: the toothed piston rod 27 moves back and forth, and simultaneously drives the gear block 33 and the mounting shaft 34 to rotate through the convex teeth at the top, the elastic plate 35 can push one end of the rotatable limiting block 36 to rotate and is embedded into the outer wall groove of the outer wall groove limiting wheel 32, the rotating mounting shaft 34 can push the circular rotating plate 28 where the rotatable limiting block 36 is positioned and the rotating shaft 26 to rotate through the irregular outer wall of the outer wall groove limiting wheel 32, when the toothed piston rod 27 moves reversely, the outer wall groove limiting wheel 32 can be driven to rotate reversely, only the rotatable limiting block 36 can be pushed to rotate by taking the fixed shaft 37 as the center of a circle and can not be embedded into the groove, the reciprocating toothed piston rod 27 can drive the rotating shaft 26 and the fan blade 15 thereof to rotate to one side all the time, the fanning effect above the welding table substrate 12 is formed, and smoke dust generated during welding is cleaned rapidly.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (2)
1. The utility model provides a three-dimensional five-axis welding equipment for inflatable cabinet production, includes fire prevention base station (1), the top of fire prevention base station (1) is through bolt demountable installation welding jig (2), the top of welding jig (2) is equipped with welding set (4) that can diversified change, the front end of welding set (4) is through screw fixed mounting has 3D vision counterpoint module (38), the middle part welded fastening at fire prevention base station (1) top has four spinal branch daggers (7), and the top welded fastening of four spinal branch daggers (7) has same piece welded mesa base plate (12), characterized in that, open at the top middle part of welded mesa base plate (12) has the trompil, and the equal equidistance welded fastening in both ends of welded mesa base plate (12) trompil inner wall has a plurality of metal to put thing cross axle (5), one side top welded fastening of one side of support column (7) has same rectangle installation bearing plate (10), and one side that rectangle installation bearing plate (10) top is close to metal to put thing cross axle (5) is equipped with clearance mechanism, the rear end welded mesa base plate (12) bottom is close to rectangle installation base plate (10) rear end welded fastening of rectangular installation base plate (10) is equipped with rectangle bearing plate (10), rear end welded fastening of top side of the top face plate (12) is equipped with the rear end of the rectangle installation base plate (10), the vertical plate (25) is provided with a rotating mechanism, two ends of the welding table-board base plate (12) and one side far away from the rectangular mounting bearing plate (10) are fixedly provided with the same splash baffle (6) through screws, and the bottom of the splash baffle (6) is obliquely provided with a necking;
the lantern ring cleaning mechanism comprises a sliding rail (14), a connecting rod (9) is slidably arranged at the top of the sliding rail (14), a plurality of sleeved metal scraping rings (8) are fixedly welded at the top of the connecting rod (9) at equal intervals, the sleeved metal scraping rings (8) are sleeved on the circumferential outer walls of a plurality of metal object placing transverse shafts (5), a toothed bar (23) is fixedly welded at one side, far away from the sleeved metal scraping rings (8), of the rear end of the connecting rod (9), and convex teeth are welded at the top of the toothed bar (23) at equal intervals;
the power mechanism comprises bases (22), two bases (22) are fixedly arranged on one side of the rear end of the bottom of the welding table-board base plate (12) through screws, the bottoms of the two bases (22) are fixedly provided with the same servo motor (21) through bolts, a gear plate (20) is fixedly welded in the middle of the circumferential outer wall of the servo motor (21), the gear plate (20) is meshed with convex teeth on the top of a lower toothed bar (23), an O-shaped elliptical push plate (19) is fixedly welded on one side, far away from the welding table-board base plate (12), of an output shaft of the servo motor (21), and a push rod (18) is fixedly welded on the other end, far away from one side of the servo motor (21), of the O-shaped elliptical push plate (19);
the extraction mechanism comprises a base block (24), the base block (24) is fixedly arranged at the top of the rectangular mounting bearing plate (10) through screws, an atomized liquid extraction pipe (11) is fixedly arranged at the top of the base block (24) through screws, a piston block is embedded and arranged in the inner wall of the atomized liquid extraction pipe (11), a connecting pipe (30) is arranged at the front end of the top of the circumferential outer wall of the atomized liquid extraction pipe (11) in a penetrating manner, the other end of the connecting pipe (30) penetrates through a welding table substrate (12), two atomizing sprayers (13) are fixedly arranged at inclined planes at two ends of the welding table substrate (12) through screws, and the other end of the connecting pipe (30) is connected with the bottoms of the atomizing sprayers (13) in a penetrating manner;
the middle part of the rear end of the top of the rectangular installation bearing plate (10) is fixedly provided with a chute (16) through a screw, the top of the chute (16) is slidably provided with a U-shaped swinging rod (17), a pushing rod (18) is inserted into a groove of the U-shaped swinging rod (17), a toothed piston rod (27) is fixedly welded at the bottom of the front end of the U-shaped swinging rod (17), the front end of the toothed piston rod (27) is fixedly arranged at the rear end of a piston block in the atomized liquid extraction pipe (11), and a plurality of convex teeth are fixedly welded at the top of the toothed piston rod (27) at equal intervals;
the rotating mechanism comprises a bearing ring (29), penetrating installation holes are formed in the tops of two sides of the vertical plate (25), yu Liban (25) penetrating installation holes are welded and fixed on the outer wall of the outer ring of the bearing ring (29), a rotatable rotating shaft (26) is welded and fixed on the inner wall of the bearing ring (29), and fan blades (15) are welded and fixed on one side, far away from the welding table-board substrate (12), of the rotating shaft (26);
a circular rotating plate (28) is fixedly welded on one side of the rotating shaft (26) close to the welding table-board substrate (12), a fixed shaft (37) is fixedly welded on one side of the circular rotating plate (28) close to the welding table-board substrate (12) at the eccentric center, a rotatable limiting block (36) is arranged on the circumferential outer wall of the fixed shaft (37), an elastic plate (35) is fixedly arranged on one side of the circular rotating plate (28) close to the welding table-board substrate (12) at the eccentric center through a screw, and the elastic plate (35) contacts one side of the rotatable limiting block (36);
the rear end of one side, close to the rectangular mounting bearing plate (10), of the welding table-board base plate (12) is fixedly provided with a hanging block (31) through a bolt, the middle part, close to one side, of the circular rotating plate (28) of the hanging block (31) is provided with a rotatable mounting shaft (34) through a bearing, the middle part of the circumferential outer wall of the mounting shaft (34) is fixedly welded with a gear block (33), and the outer wall of the gear block (33) is meshed with convex teeth on the top of the toothed piston rod (27);
one side of the installation shaft (34) far away from the welding table-board base plate (12) is fixedly welded with an outer wall groove limiting wheel (32) with irregular circumferential outer wall, one end of the rotatable limiting block (36) can be embedded into a groove of the outer wall groove limiting wheel (32), one side of the rectangular installation bearing plate (10) far away from the welding table-board base plate (12) is fixedly provided with a sleeve box (3) through a screw, and the fan blade (15) is positioned in the sleeve box (3).
2. A three-dimensional five-axis welding method for producing an inflatable cabinet, comprising the three-dimensional five-axis welding equipment for producing the inflatable cabinet according to claim 1, and characterized by comprising the following steps:
s1: during operation, a worker can operate a welding device (4) which can move at will on a welding frame (2) through an outdoor controller, automatically performs welding treatment on an inflatable cabinet placed on a metal object placing transverse shaft (5), and welding slag generated by welding can be blocked by an anti-splashing baffle (6) and falls to an inclined necking below to be discharged for centralized treatment;
s2: after the welding of the inflatable cabinet is completed, the servo motor (21) drives the gear plate (20) to rotate, the gear plate (20) is meshed with the toothed bar (23), the toothed bar (23) and the connecting rod (9) are driven to move on the sliding rail (14), so that the sleeved metal scraping ring (8) sleeved on the outer wall of the metal storage transverse shaft (5) moves back and forth, and welding slag falling on the metal storage transverse shaft (5) is cleaned;
s3: meanwhile, the servo motor (21) can drive the O-shaped elliptical push plate (19) to rotate, so that the push rod (18) of the servo motor can be driven to rotate in a circular track, the U-shaped swing rod (17) is pushed to move back and forth at the top of the sliding groove (16) in the U-shaped swing rod (17), the toothed piston rod (27) can be driven to drive the piston block to move back and forth in the atomized liquid extraction pipe (11), the effect of extraction and discharge is formed by the connecting pipe (30) with the one-way valve and the water inlet pipe, liquid is input into the atomized sprayer (13) to be atomized and sprayed, and smoke dust generated by welding is sprayed;
s4: when the toothed piston rod (27) moves back and forth, the gear block (33) and the mounting shaft (34) are driven to rotate through the convex teeth at the top, the rotating mounting shaft (34) drives the circular rotating plate (28) where the rotatable limiting block (36) is located and the rotating shaft (26) thereof to rotate through the irregular outer wall of the outer wall groove limiting wheel (32), when the toothed piston rod (27) moves reversely, the outer wall groove limiting wheel (32) is driven to rotate reversely, and only the rotatable limiting block (36) is driven to rotate by taking the fixed shaft (37) as the center of a circle, and the reciprocating toothed piston rod (27) drives the rotating shaft (26) and the fan blades (15) thereof to rotate to one side all the time, so that the fanning effect on the upper side of the welding table-board (12) is formed, and smoke dust generated during welding is cleaned rapidly.
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| CN202410071601.5A CN117600696B (en) | 2024-01-18 | 2024-01-18 | Three-dimensional five-axis welding equipment for production of inflatable cabinet and welding method thereof |
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| CN202410071601.5A CN117600696B (en) | 2024-01-18 | 2024-01-18 | Three-dimensional five-axis welding equipment for production of inflatable cabinet and welding method thereof |
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