CN111167802A - Plasma processing integrated device - Google Patents
Plasma processing integrated device Download PDFInfo
- Publication number
- CN111167802A CN111167802A CN201811331919.3A CN201811331919A CN111167802A CN 111167802 A CN111167802 A CN 111167802A CN 201811331919 A CN201811331919 A CN 201811331919A CN 111167802 A CN111167802 A CN 111167802A
- Authority
- CN
- China
- Prior art keywords
- seat
- plasma
- workbench
- speed reducer
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 28
- 238000009434 installation Methods 0.000 claims abstract description 21
- 230000000694 effects Effects 0.000 claims abstract description 10
- 238000009832 plasma treatment Methods 0.000 claims abstract description 7
- 239000007921 spray Substances 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000007750 plasma spraying Methods 0.000 claims 2
- 230000009471 action Effects 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000008859 change Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
Landscapes
- Plasma Technology (AREA)
- Nozzles (AREA)
Abstract
The invention relates to the technical field of automobile manufacturing, and discloses a plasma treatment complete device which comprises a workbench, wherein a breathable net is fixedly installed on the front surface of the workbench, an installation chamber is formed in the workbench, an installation seat is fixedly installed at the bottom of the inner cavity of the installation chamber, a first motor is fixedly installed at the top of the installation seat, and a first speed reducer is fixedly installed at the top of the first motor. Can carry out better fixing of work piece that plasma was handled through clamping device, prevent to appear rocking at the in-process of handling, influence treatment effect, make plasma torch can remove about in the horizontal plane through the screw rod with the cooperation that removes the seat, and then handle each position of work piece, can slide gas delivery pipe through smooth fixing base and fix, prevent that gas delivery pipe from following the too big problem that leads to droing of in-process gas delivery pipe action range of plasma torch action.
Description
Technical Field
The invention relates to the technical field of automobile manufacturing, in particular to a plasma processing complete device.
Background
The plasma processing device can generate high-voltage and high-frequency energy by means of electric energy, the energy can generate low-temperature plasma in glow discharge activated and controlled in a spray gun steel pipe, the plasma can be sprayed to the processed surface by means of a compression space, so that the processed surface can produce corresponding physical change and chemical change, the surface of an object processed by the plasma processor can be cleaned, components such as grease and additives can be removed, surface static electricity can be eliminated, meanwhile, the surface is activated, the adhesive force is increased, and the product adhesion, spraying, printing and sealing are facilitated.
Plasma processing apparatus plays very big effect in the automobile manufacturing trade, but some plasma processing apparatus still adopt manual operation, make the processing of some auto parts not in place and cause the injury to the human body easily like this, and a lot of plasma spray guns can't change plasma shower nozzle for need change plasma processing apparatus when handling different parts.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a plasma treatment complete device, which has the advantages of no need of manual operation, high treatment precision and replaceable plasma spray head, and solves the problems that the plasma spray head of the traditional plasma treatment device can not be replaced and the part treatment is not accurate enough.
The invention provides the following technical scheme: the plasma treatment complete device comprises a workbench, wherein a breathable net is fixedly installed on the front surface of the workbench, an installation chamber is formed in the workbench, an installation seat is fixedly installed at the bottom of an inner cavity of the installation chamber, a first motor is fixedly installed at the top of the installation seat, a first speed reducer is fixedly installed at the top of the first motor, the output end of the first speed reducer penetrates through the installation chamber and extends to the top of the workbench, a rotary seat is fixedly installed at the top of the rotary seat, a clamping device is fixedly installed at the top of the rotary seat, a plasma generating device is fixedly installed at the top of the workbench, the top of the plasma generating device is fixedly communicated with a gas conveying pipe, a supporting seat is fixedly installed at the top of the workbench, a second speed reducer is fixedly installed at the left side surface of the supporting seat, and a second motor is fixedly installed at the left side surface of the, the side surface of the supporting seat is fixedly provided with an extension seat, the interior of the extension seat is provided with a sliding cavity, the output end of the second speed reducer is fixedly connected with a screw rod, the other end of the screw rod penetrates through the supporting seat, extends to the interior of the sliding cavity and is movably connected with the right side surface of the sliding cavity, one end of the screw rod, which is positioned in the sliding cavity, is in threaded connection with a moving seat, the bottom of the moving seat is fixedly connected with an extension block, the bottom of the extension block penetrates through the sliding cavity, extends to the lower part of the extension seat and is fixedly provided with a plasma spray gun, the other end of the gas conveying pipe is communicated with the right side surface of the plasma spray gun, the front surface of the supporting seat is fixedly provided with a smooth fixing seat, the gas conveying pipe penetrates through the smooth fixing seat, the bottom of the, the plasma spray gun is characterized in that a groove is formed in the side face of the plasma spray gun, a clamping rod is fixedly mounted on the side face of the bottom of the plasma spray gun, a spring is movably connected to the outer surface of the clamping rod, and a handle is fixedly connected to one end, located on the outer side of the movable cavity, of the clamping rod.
Preferably, the clamping rod is fixedly provided with a lug on the outer surface inside the movable cavity, and the lug is connected with the spring.
Preferably, the length value of the gas delivery pipe is greater than that of the extension seat, and the length value of the screw is less than that of the extension seat.
Preferably, the rotating seat is located on the right side of the supporting seat, and the plasma generating device is located on the left side of the supporting seat.
Preferably, the number of the clamping devices is four, and the angle difference between the four clamping devices is 90 degrees.
Preferably, the first motor and the second motor are constant-speed alternating current motors, and the first speed reducer and the second speed reducer are gear transmission speed reducers.
Compared with the prior art, the invention has the following beneficial effects:
1. the plasma treatment complete device, can carry out better fixing of work piece that plasma was handled through clamping device, prevent to appear rocking at the in-process of handling, influence the treatment effect, make plasma spray gun can remove about in the horizontal plane through the screw rod with the cooperation that removes the seat, and then handle each position of work piece, can slide gas delivery pipe through smooth fixing base and fix, prevent that gas delivery pipe from following the too big problem that leads to droing of in-process gas delivery pipe action range of plasma spray gun action.
2. The plasma treatment complete device can enable the force action of the spring to be on the clamping rod through the action of the spring and the lug when the plasma nozzle is replaced, so that the top of the clamping rod is fixed to the plasma nozzle through the groove, the plasma nozzle is prevented from dropping due to the action of gravity after being replaced, and the first motor can be cooled through the action of the ventilation net.
Drawings
FIG. 1 is a cross-sectional view of the structure of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is an enlarged view of the invention at A;
FIG. 4 is a schematic view of a plasma torch.
In the figure: 1. a work table; 2. a mounting seat; 3. a first motor; 4. an installation chamber; 5. a first decelerator; 6. a rotating base; 7. a clamping device; 8. a plasma torch; 9. an extension base; 10. a screw; 11. a second decelerator; 12. a second motor; 13. a supporting seat; 14. a gas delivery pipe; 15. a smooth fixed seat; 16. a plasma generating device; 17. a breathable net; 18. a sliding cavity; 19. a movable seat; 20. an extension block; 21. a handle; 22. a clamping and connecting rod; 23. a movable cavity; 24. a plasma shower head; 25. a spring; 26. and (4) a groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, a plasma processing complete device comprises a workbench 1, a ventilation net 17 is fixedly installed on the front surface of the workbench 1, a first motor 3 can be cooled by the ventilation net 17, an installation chamber 4 is arranged in the workbench 1, an installation seat 2 is fixedly installed at the bottom of an inner cavity of the installation chamber 4, the first motor 3 is fixedly installed at the top of the installation seat 2, a first speed reducer 5 is fixedly installed at the top of the first motor 3, the output end of the first speed reducer 5 penetrates through the installation chamber 4 and extends to the top of the workbench 1, a rotary seat 6 is fixedly installed at the bottom of the inner cavity of the installation chamber 4, clamping devices 7 are fixedly installed at the top of the rotary seat 6, the number of the clamping devices 7 is four, the angle difference between the four clamping devices 7 is 90 degrees, a workpiece needing plasma processing can be better fixed by the clamping devices 7, and shaking during the processing can be prevented, the treatment effect is influenced, a plasma generating device 16 is fixedly installed at the top of the workbench 1, the top of the plasma generating device 16 is fixedly communicated with a gas conveying pipe 14, a supporting seat 13 is fixedly installed at the top of the workbench 1, a rotating seat 6 is located at the right side of the supporting seat 13, the plasma generating device 16 is located at the left side of the supporting seat 13, a second speed reducer 11 is fixedly installed at the left side of the supporting seat 13, the first speed reducer 5 and the second speed reducer 11 are gear transmission speed reducers, a second motor 12 is fixedly installed at the left side of the second speed reducer 11, the first motor 3 and the second motor 12 are constant-speed alternating current motors, an extension seat 9 is fixedly installed at the side of the supporting seat 13, the length value of the gas conveying pipe 14 is larger than that of the extension seat 9, a sliding cavity 18 is formed inside the extension seat 9, a screw rod 10 is fixedly connected to the output end of the second speed reducer 11, the plasma spray gun 8 can move left and right in the horizontal plane through the matching of the screw rod 10 and the moving seat 19, and then each part of a workpiece is processed, the other end of the screw rod 10 penetrates through the supporting seat 13, extends to the inside of the sliding cavity 18 and is movably connected with the right side surface of the sliding cavity 18, one end of the screw rod 10, which is positioned in the sliding cavity 18, is in threaded connection with the moving seat 19, the bottom of the moving seat 19 is fixedly connected with an extending block 20, the bottom of the extending block 20 penetrates through the sliding cavity 18, extends to the lower part of the extending seat 9 and is fixedly provided with the plasma spray gun 8, the other end of the gas conveying pipe 14 is communicated with the right side surface of the plasma spray gun 8, the front of the supporting seat 13 is fixedly provided with a smooth fixed seat 15, the gas conveying pipe 14 can be fixed in a sliding manner through the smooth fixed seat 15, and the problem that the gas conveying pipe 14, gas transmission pipe 14 runs through smooth fixing base 15, plasma spray gun 8's bottom fixed mounting has movable chamber 23, the inside swing joint in activity chamber 23 has plasma shower nozzle 24, plasma shower nozzle 24's side is seted up flutedly 26, the side fixed mounting of plasma spray gun 8 bottom has joint pole 22, joint pole 22's surface swing joint has spring 25, joint pole 22 is located the one end fixedly connected with handle 21 in the activity chamber 23 outside, joint pole 22 is located the inside fixed surface in activity chamber 23 and installs the lug, and the lug is connected with spring 25, can make spring 25's effort on joint pole 22 through the effect of spring 25 and lug when changing plasma spray nozzle 24, and then make joint pole 22's top fix plasma spray nozzle 24 through recess 26, prevent that plasma spray nozzle 24 from changing the back because the action of gravity drops.
The working principle is that a workpiece to be processed is fixed on a rotating seat 6 through a clamping device 7, a first motor 3 is started, the first motor 3 drives a gear inside a first speed reducer 5 to rotate, an output end of the first speed reducer 5 drives the rotating seat 6 to rotate, a second motor 12 is started, the second motor 12 drives a gear inside a second speed reducer 11 to rotate, an output end of the second speed reducer 11 drives a screw 10 to rotate, the screw 10 rotates to drive a moving seat 19 to move left and right, further, an extending block 20 is driven to move left and right, further, a plasma spray gun 8 moves left and right, the workpiece is combined with the rotation of the rotating seat 6 to process all positions of the workpiece, when a small workpiece needs to be processed, a plasma spray head 24 with a small diameter is needed to be processed, a handle 21 is pulled to enable the top of a clamping rod 22 to be far away from a groove 26, at this time, the plasma spray head 24 is taken down, a new plasma spray head 24 is replaced, the handle 21 is released, and the top of the clamping rod 22 is clamped in the groove 26 under the action of the spring 25 to be fixed.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. Plasma treatment integrated device, including workstation (1), its characterized in that: the front surface of the workbench (1) is fixedly provided with a breathable net (17), the interior of the workbench (1) is provided with an installation chamber (4), the bottom of the inner cavity of the installation chamber (4) is fixedly provided with an installation seat (2), the top of the installation seat (2) is fixedly provided with a first motor (3), the top of the first motor (3) is fixedly provided with a first speed reducer (5), the output end of the first speed reducer (5) penetrates through the installation chamber (4) and extends to the top of the workbench (1) and is fixedly provided with a rotary seat (6), the top of the rotary seat (6) is fixedly provided with a clamping device (7), the top of the workbench (1) is fixedly provided with a plasma generation device (16), the top of the plasma generation device (16) is fixedly communicated with a gas conveying pipe (14), the top of the workbench (1) is fixedly provided with a supporting seat (13), the plasma spraying device is characterized in that a second speed reducer (11) is fixedly mounted on the left side face of the supporting seat (13), a second motor (12) is fixedly mounted on the left side face of the second speed reducer (11), an extending seat (9) is fixedly mounted on the side face of the supporting seat (13), a sliding cavity (18) is formed in the extending seat (9), a screw rod (10) is fixedly connected to the output end of the second speed reducer (11), the other end of the screw rod (10) penetrates through the supporting seat (13), extends into the sliding cavity (18) and is movably connected with the right side face of the sliding cavity (18), a moving seat (19) is connected to one end, located in the sliding cavity (18), of the screw rod (10) through threads, an extending block (20) is fixedly connected to the bottom of the moving seat (19), penetrates through the sliding cavity (18) and extends to the lower portion of the extending seat (9), and is fixedly mounted with a plasma spraying gun (8), the other end of gas delivery pipe (14) is linked together with the right flank of plasma spray gun (8), the positive fixed mounting of supporting seat (13) has smooth fixing base (15), smooth fixing base (15) are run through in gas delivery pipe (14), the bottom fixed mounting of plasma spray gun (8) has movable chamber (23), the inside swing joint in activity chamber (23) has plasma shower nozzle (24), recess (26) are seted up to the side of plasma shower nozzle (24), the side fixed mounting of plasma spray gun (8) bottom has joint pole (22), the surface swing joint of joint pole (22) has spring (25), one end fixedly connected with handle (21) that joint pole (22) are located the activity chamber (23) outside.
2. The plasma processing integrated apparatus according to claim 1, characterized in that: the outer surface of the clamping rod (22) positioned in the movable cavity (23) is fixedly provided with a convex block, and the convex block is connected with the spring (25).
3. The plasma processing integrated apparatus according to claim 1, characterized in that: the length value of the gas delivery pipe (14) is larger than that of the extension seat (9), and the length value of the screw (10) is smaller than that of the extension seat (9).
4. The plasma processing integrated apparatus according to claim 1, characterized in that: the rotating seat (6) is positioned on the right side of the supporting seat (13), and the plasma generating device (16) is positioned on the left side of the supporting seat (13).
5. The plasma processing integrated apparatus according to claim 1, characterized in that: the number of the clamping devices (7) is four, and the angle difference between the four clamping devices (7) is 90 degrees.
6. The plasma processing integrated apparatus according to claim 1, characterized in that: the first motor (3) and the second motor (12) are constant-speed alternating current motors, and the first speed reducer (5) and the second speed reducer (11) are gear transmission speed reducers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811331919.3A CN111167802A (en) | 2018-11-09 | 2018-11-09 | Plasma processing integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811331919.3A CN111167802A (en) | 2018-11-09 | 2018-11-09 | Plasma processing integrated device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111167802A true CN111167802A (en) | 2020-05-19 |
Family
ID=70617438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811331919.3A Pending CN111167802A (en) | 2018-11-09 | 2018-11-09 | Plasma processing integrated device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111167802A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023004856A1 (en) * | 2021-07-28 | 2023-02-02 | 广东铭利达科技有限公司 | Cold spray treatment device for surface of die casting part |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160023251A1 (en) * | 2014-07-24 | 2016-01-28 | Sugino Machine Limited | Cleaning apparatus |
| CN206997254U (en) * | 2017-01-23 | 2018-02-13 | 林永洪 | Novel plasma cleaning device |
| CN207013387U (en) * | 2017-04-28 | 2018-02-16 | 苏州巨一智能装备有限公司 | A kind of Hard Roll battery core surface automatic cleaning equipment |
| CN107838098A (en) * | 2017-12-04 | 2018-03-27 | 黄丽亚 | A kind of auto parts and components gear cleaning device |
| CN107962052A (en) * | 2017-12-06 | 2018-04-27 | 衡阳博思科技有限公司 | A kind of chemistry teaching instrument cleaning device |
| CN207413870U (en) * | 2017-11-01 | 2018-05-29 | 河北机电职业技术学院 | A kind of machine casting mould inside cleaning plant |
| CN207655383U (en) * | 2017-12-22 | 2018-07-27 | 迪史洁（上海）清洗设备有限公司 | A kind of 360 degree of Spray gun nozzles for dry ice blasting |
| CN208600370U (en) * | 2018-11-09 | 2019-03-15 | 无锡孚泰行新材料有限公司 | Plasma treatment intact device |
-
2018
- 2018-11-09 CN CN201811331919.3A patent/CN111167802A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160023251A1 (en) * | 2014-07-24 | 2016-01-28 | Sugino Machine Limited | Cleaning apparatus |
| CN206997254U (en) * | 2017-01-23 | 2018-02-13 | 林永洪 | Novel plasma cleaning device |
| CN207013387U (en) * | 2017-04-28 | 2018-02-16 | 苏州巨一智能装备有限公司 | A kind of Hard Roll battery core surface automatic cleaning equipment |
| CN207413870U (en) * | 2017-11-01 | 2018-05-29 | 河北机电职业技术学院 | A kind of machine casting mould inside cleaning plant |
| CN107838098A (en) * | 2017-12-04 | 2018-03-27 | 黄丽亚 | A kind of auto parts and components gear cleaning device |
| CN107962052A (en) * | 2017-12-06 | 2018-04-27 | 衡阳博思科技有限公司 | A kind of chemistry teaching instrument cleaning device |
| CN207655383U (en) * | 2017-12-22 | 2018-07-27 | 迪史洁（上海）清洗设备有限公司 | A kind of 360 degree of Spray gun nozzles for dry ice blasting |
| CN208600370U (en) * | 2018-11-09 | 2019-03-15 | 无锡孚泰行新材料有限公司 | Plasma treatment intact device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023004856A1 (en) * | 2021-07-28 | 2023-02-02 | 广东铭利达科技有限公司 | Cold spray treatment device for surface of die casting part |
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