CN218854887U - Unloading sorting machine - Google Patents
Unloading sorting machine Download PDFInfo
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- CN218854887U CN218854887U CN202223264438.XU CN202223264438U CN218854887U CN 218854887 U CN218854887 U CN 218854887U CN 202223264438 U CN202223264438 U CN 202223264438U CN 218854887 U CN218854887 U CN 218854887U
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Abstract
The embodiment of the utility model discloses a blanking sorting machine, which comprises a conveying mechanism and a recovery mechanism, wherein at least one conveying channel for conveying products to be sorted is formed on the conveying mechanism, at least one recovery channel is formed on the recovery mechanism, the number of the conveying channels is the same as that of the recovery channels, the conveying channels correspond to the recovery channels one by one, and a sorting mechanism is arranged between each conveying channel and the corresponding recovery channel; sorting mechanism includes detection components, jacking subassembly and moves the material subassembly, detection components is used for detecting to correspond whether the last waiting of transfer passage sorts the product for the defective products, jacking subassembly is used for to corresponding the defective products on the transfer passage carry out the jacking, it is used for with to move the material subassembly the defective products of jacking subassembly jack-up remove to corresponding on the recovery passageway. This unloading sorting machine can improve letter sorting efficiency.
Description
Technical Field
The utility model relates to an unloading letter sorting technical field especially relates to an unloading sorting machine.
Background
Along with the continuous increase of output in the panel production process, there are yields and defective products in the panel product of production, need a large amount of manual works to sort the product to choose out the defective products, however, the efficiency of manual sorting is lower, and very easily takes place to leak during manual sorting and chooses.
To the defect of above-mentioned manual sorting, there is an unloading sorting machine among the prior art, including yields transfer passage, defective products overware balance and locate transfer passage and balance between the transport module, wherein, the transport module adopts absorbent mode to adsorb the defective products on the transfer passage more to move the defective products to the overware and retrieve. However, in the process of moving the material, the operation of the conveying channel is often required to be suspended in order to ensure that the product is not damaged, so that the whole sorting process is complicated, the conveying channel is required to be continuously opened or suspended, and the sorting efficiency is low. Therefore, a blanking sorting machine which can automatically sort products and has high sorting efficiency needs to be designed.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides an unloading sorting machine for solve the lower problem of letter sorting efficiency among the prior art.
The utility model provides an unloading sorting machine, including conveying mechanism and recovery mechanism, be formed with at least one transfer passage that is used for carrying the product of waiting to sort on the conveying mechanism, be formed with at least one recovery passageway on the recovery mechanism, the number of transfer passage is the same with the number of recovery passageway and one-to-one, each transfer passage all is provided with a sorting mechanism with corresponding between the recovery passageway;
sorting mechanism includes detection components, jacking subassembly and moves the material subassembly, detection components is used for detecting to correspond whether the last waiting of transfer passage sorts the product for the defective products, jacking subassembly is used for to corresponding the defective products on the transfer passage carry out the jacking, it is used for with to move the material subassembly the defective products of jacking subassembly jack-up remove to corresponding on the recovery passageway.
Preferably, the conveying mechanism includes a first driving assembly and a plurality of first rotating shafts arranged along the conveying direction, the first driving assembly is configured to drive the first rotating shafts to rotate synchronously, and each of the first rotating shafts is provided with a first wheel set, the number of which is the same as that of the conveying channels;
the conveying mechanism is characterized in that the first wheel sets are arranged in a matrix mode, and the first wheel sets in the same conveying direction form corresponding conveying channels.
Preferably, the first wheel set comprises two first guide wheels and a first roller arranged between the two first guide wheels.
Preferably, a first magnetic wheel is mounted at the end of each first rotating shaft;
the first driving assembly comprises a first motor, a first synchronizing shaft and a plurality of second magnetic wheels arranged on the first synchronizing shaft, the number of the second magnetic wheels is the same as that of the first magnetic wheels, the second magnetic wheels are arranged in a one-to-one correspondence manner, and the first motor is used for driving the first synchronizing shaft to rotate.
Preferably, the recycling mechanism includes a second driving assembly and a plurality of second rotating shafts arranged along the recycling direction, the second driving assembly is configured to drive each of the second rotating shafts to rotate synchronously, and each of the second rotating shafts is provided with a second wheel set having the same number as that of the recycling channels;
the second wheel sets of the recovery mechanism are arranged in a matrix mode, and the corresponding recovery channels are formed among the second wheel sets in the same recovery direction.
Preferably, the recovery passage is provided in plurality;
the recovery mechanism comprises a second driving assembly, a third driving assembly, a plurality of second rotating shafts arranged along the recovery direction and a plurality of third rotating shafts arranged along the recovery direction, the second driving assembly is used for driving the second rotating shafts to synchronously rotate, each second rotating shaft is provided with a second wheel set, each third rotating shaft is provided with a third wheel set, and the sum of the number of the second wheel sets on any second rotating shaft and the number of the third wheel sets on any third rotating shaft is the same as the number of the recovery channels;
retrieve and be the matrix arrangement between each second wheelset of mechanism and each third wheelset, along the same it is ascending to retrieve the second wheelset or form between the third wheelset and correspond retrieve the passageway.
Preferably, the second wheel set comprises two second guide wheels and a second roller arranged between the two second guide wheels;
the third wheel group comprises two third guide wheels and a third roller arranged between the two third guide wheels.
Preferably, a third magnetic wheel is mounted at the end of each second rotating shaft, and a fourth magnetic wheel is mounted at the end of each third rotating shaft;
the second driving assembly comprises a second motor, a second synchronizing shaft and a plurality of fifth magnetic wheels arranged on the second synchronizing shaft, the number of the fifth magnetic wheels is the same as that of the third magnetic wheels, the fifth magnetic wheels are arranged in a one-to-one correspondence manner, and the second motor is used for driving the second synchronizing shaft to rotate;
the third driving assembly comprises a third motor, a third synchronizing shaft and a plurality of sixth magnetic wheels arranged on the third synchronizing shaft, the number of the sixth magnetic wheels is equal to that of the fourth magnetic wheels, the sixth magnetic wheels are arranged in a one-to-one correspondence manner, and the third motor is used for driving the third synchronizing shaft to rotate.
Preferably, the jacking subassembly includes jacking cylinder, jacking support, jacking sucking disc and sensor, the jacking support with the piston rod of jacking cylinder meets, the jacking sucking disc is installed the top of jacking support, the sensor is used for responding to the defective products.
Preferably, move the material subassembly and include horizontal drive module, slip platen, sucking disc mount pad and move the material sucking disc, the slip platen is installed on the horizontal drive module, the horizontal drive module is used for the drive slip platen lateral shifting, the sucking disc mount pad is installed on the slip platen, it installs to move the material sucking disc on the sucking disc mount pad.
Implement the embodiment of the utility model provides a, will have following beneficial effect:
after having adopted above-mentioned unloading sorting machine, treat to sort the product and be in during the last transmission of transfer passage, correspond the detection subassembly of letter sorting mechanism will be treated the letter sorting product and detect to distinguish yields and defective products, later, the defective products by jacking subassembly jack-up is in order keeping away from its transfer passage that originally belonged to, again by move the defective products that the material subassembly will jack-up and remove to corresponding on the recovery passageway, accomplish whole letter sorting process. This unloading sorting machine adopts electronic mode to sort, can improve letter sorting efficiency to a great extent. In addition, because the defective products by jacking subassembly carries out the jacking for need not to pause conveying mechanism among the letter sorting process, thereby further improve letter sorting efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Wherein:
FIG. 1 is a schematic structural diagram of a blanking sorter in one embodiment;
FIG. 2 is a schematic structural view of the conveying mechanism shown in FIG. 1;
FIG. 3 is an assembly view of the first rotating shaft, the first wheel set and the first magnetic wheel shown in FIG. 2;
FIG. 4 is a schematic view of a portion of the recovery mechanism shown in FIG. 1;
FIG. 5 is a schematic view of the second shaft, the second wheel set and the third magnetic wheel shown in FIG. 4;
FIG. 6 is a schematic structural view of the material transferring assembly shown in FIG. 1;
fig. 7 is a schematic structural view of the jacking assembly shown in fig. 1.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without making creative efforts belong to the protection scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1 to 7, it is the utility model discloses an unloading sorting machine of embodiment, including conveying mechanism 1 and recovery mechanism 2, be formed with at least one transfer passage 101 that is used for carrying the product of waiting to sort on the conveying mechanism 1, be formed with at least one recovery channel 201 on the recovery mechanism 2, the number of transfer passage 101 with recovery channel 201's the same and one-to-one, each transfer passage 101 with correspond all be provided with a sorting mechanism 3 between the recovery channel 201.
This unloading sorting machine, it is in to wait to sort the product when conveying on the transfer passage 101, correspond the detection component of letter sorting mechanism 3 will be waited to sort the product and detect to distinguish yields and defective products, later, defective products by jacking subassembly 31 jack-up is in order to keep away from its transfer passage 101 that originally belonged to, again by move the defective products that material subassembly 32 will jack-up and remove to corresponding on the recovery passageway 201, accomplish whole letter sorting process. This unloading sorting machine adopts electronic mode to sort, can improve letter sorting efficiency to a great extent. In addition, because the defective products by jacking subassembly 31 carries out the jacking for it need not to pause conveying mechanism 1 to sort the in-process, thereby further improves letter sorting efficiency.
In an embodiment, as shown in fig. 2 and fig. 3, the conveying mechanism 1 includes a first driving assembly 11 and a plurality of first rotating shafts 12 arranged along a conveying direction, the first driving assembly 11 is configured to drive the first rotating shafts 12 to rotate synchronously, and each of the first rotating shafts 12 is provided with a first wheel set 13, the number of which is the same as that of the conveying channels 101.
The first wheel sets 13 of the conveying mechanism 1 are arranged in a matrix form, and corresponding conveying channels 101 are formed between the first wheel sets 13 along the same conveying direction.
In one embodiment, as shown in fig. 2, the first wheel set 13 includes two first guide wheels 131 and a first roller 132 disposed between the two first guide wheels 131, the first roller 132 can provide power for transporting the products to be sorted, and the two first guide wheels 131 provide guidance for transporting the products to be sorted, so as to prevent the products from shifting.
In one embodiment, as shown in fig. 2 and 3, a first magnetic wheel 14 is mounted at an end of each first rotating shaft 12.
The first driving assembly 11 includes a first motor 111, a first synchronization shaft 112, and a plurality of second magnetic force wheels 113 installed on the first synchronization shaft 112, where the number of the second magnetic force wheels 113 is the same as that of the first magnetic force wheels 14, and the second magnetic force wheels 113 are arranged in a one-to-one correspondence manner, and the first motor 111 is configured to drive the first synchronization shaft 112 to rotate, so as to drive the second magnetic force wheels 113 to rotate, thereby enabling the first magnetic force wheels 14 to rotate and driving the first rotating shaft 12 to rotate.
In an embodiment, as shown in fig. 3, the first driving assembly 11 further includes a first gear 114, a second gear 115, and a first synchronous belt 116, an output shaft of the first motor 111 is connected to the first gear 114, the second gear 115 is connected to the first synchronous shaft 112, and the first synchronous belt 116 is wound around the first gear 114 and the second gear 115, so as to drive the first synchronous shaft 112 to rotate synchronously with the output shaft of the first motor 111.
In an embodiment, the recycling mechanism may include a second driving assembly and a plurality of second rotating shafts arranged along the recycling direction, the second driving assembly is configured to drive each of the second rotating shafts to rotate synchronously, and each of the second rotating shafts is provided with a number of second wheel sets equal to the number of the recycling channels.
Retrieve and be the matrix arrangement between each second wheelset of mechanism, along same retrieve ascending form between the second wheelset and correspond retrieve the passageway. It is understood that the structure of the recovery mechanism will be the same as that of the conveying mechanism 1, and thus the description thereof will be omitted.
In one embodiment, as shown in fig. 1, 4 and 5, when the recycling passage 201 is provided in plurality, the recycling passage is provided in plurality. To facilitate the arrangement of the structures. The recovery mechanism 2 may be divided into two parts. Specifically, the recovery mechanism 2 includes a second driving assembly 21, a third driving assembly 22, a plurality of second rotating shafts 23 arranged along the recovery direction, and a plurality of third rotating shafts 24 arranged along the recovery direction, the second driving assembly 21 is configured to drive each of the second rotating shafts 23 to rotate synchronously, each of the second rotating shafts 23 is provided with a second wheel set 25, each of the third rotating shafts 24 is provided with a third wheel set 26, and the sum of the number of the second wheel sets 25 on the second rotating shafts 23 and the number of the third wheel sets 26 on the third rotating shafts 24 is the same as the number of the recovery passages 201.
The second wheel sets 25 and the third wheel sets 26 of the recovery mechanism 2 are arranged in a matrix form, and corresponding recovery channels 201 are formed between the second wheel sets 25 or the third wheel sets 26 along the same recovery direction.
In an embodiment, as shown in fig. 4, the second wheel set 25 includes two second guide wheels 251 and a second roller 252 disposed between the two second guide wheels 251, the second roller 252 can provide power for transporting defective products, and the two second guide wheels 251 provide guidance for transporting defective products to prevent the defective products from shifting.
Further, the structure of the third wheel set 26 is the same as that of the second wheel set 25, the third wheel set 26 includes two third guide wheels and a third roller wheel disposed between the two third guide wheels, the third roller wheel can provide power for transportation of defective products, and the two third guide wheels provide guidance for transportation of defective products, so as to prevent deviation of defective products.
In one embodiment, as shown in fig. 4, a third magnetic wheel 27 is mounted at an end of each of the second rotating shafts 23.
The second driving assembly 21 includes a second motor 211, a second synchronizing shaft 212 and a plurality of fifth magnetic wheels 213 installed on the second synchronizing shaft 212, the number of the fifth magnetic wheels 213 is the same as that of the third magnetic wheels 27, and the fifth magnetic wheels are arranged in a one-to-one correspondence manner, the second motor 211 is configured to drive the second synchronizing shaft 212 to rotate so as to drive the fifth magnetic wheels 213 to rotate, so that the third magnetic wheels 27 rotate and drive the second rotating shaft 23 to rotate.
Further, the second driving assembly 21 further includes a third gear 214, a fourth gear 215, and a second timing belt 216, wherein an output shaft of the second motor 211 is connected to the third gear 214, the fourth gear 215 is connected to the second synchronizing shaft 212, and the second timing belt 216 is wound around the third gear 214 and the fourth gear 215, so as to drive the second synchronizing shaft 212 to synchronously rotate along with the output shaft of the second motor 211.
In one embodiment, a fourth magnetic wheel is mounted at the end of each third rotating shaft 24.
The structure of the third driving assembly 22 is the same as that of the second driving assembly 21, the third driving assembly 22 includes a third motor, a third synchronizing shaft and a plurality of sixth magnetic wheels mounted on the third synchronizing shaft, the number of the sixth magnetic wheels is the same as that of the fourth magnetic wheels and is arranged in a one-to-one correspondence manner, the third motor is used for driving the third synchronizing shaft to rotate so as to drive the sixth magnetic wheels to rotate, and therefore the fourth magnetic wheels rotate and drive the third rotating shaft 24 to rotate.
Further, the third driving assembly 22 further includes a fifth gear, a sixth gear and a third synchronous belt, an output shaft of the third motor is connected to the fifth gear, the sixth gear is connected to the third synchronous shaft, and the third synchronous belt is wound around the fifth gear and the sixth gear, so as to drive the third synchronous shaft to rotate synchronously with the output shaft of the third motor.
Taking the embodiment shown in fig. 1 to 5 as an example, four conveying channels 101 are formed on the conveying mechanism 1, and four first wheel sets 13 are mounted on each first rotating shaft 12. Correspondingly, four recovery channels 201 are formed on the recovery mechanism 2. Further, in order to facilitate the arrangement of the structures, the recycling mechanism 2 is divided into two parts, each part has two recycling channels 201, each part is driven by a driving assembly, each second rotating shaft 23 is provided with two second wheel sets 25, and each third rotating shaft 24 is provided with two third wheel sets 26, so as to form the blanking sorting machine.
In an embodiment, as shown in fig. 5, the jacking assembly 31 includes a cylinder fixing plate 311, a jacking cylinder 312, a jacking bracket 313, a jacking sucker 314 and a sensor 315, a cylinder of the jacking cylinder 312 is installed on the cylinder fixing plate 311, the jacking bracket 313 is connected with a piston rod of the jacking cylinder 312, the jacking sucker 314 is installed at the top of the jacking bracket 313, and the sensor 315 is used for sensing defective products to ensure the accuracy of jacking of the defective products and avoid jacking up the defective products.
Preferably, the jacking cylinder 312 is disposed below the first rotating shaft 12 along the height direction, so as to avoid conveying interference.
In one embodiment, as shown in fig. 5, the jacking bracket 313 includes a jacking plate 3131 and a jacking supporting block 3132, the jacking plate 3131 is connected to the piston rod of the jacking cylinder 312, the jacking supporting block 3132 is mounted on the jacking plate 3131, and the jacking sucker 314 is mounted on the top of the jacking supporting block 3132 to form the jacking assembly 31.
In an embodiment, as shown in fig. 6, the material moving assembly 32 includes a transverse driving module 321, a sliding platform plate 322, a suction cup mounting seat 323, and a material moving suction cup 324, the sliding platform plate 322 is mounted on the transverse driving module 321, the transverse driving module 321 is configured to drive the sliding platform plate 322 to move transversely, the suction cup mounting seat 323 is mounted on the sliding platform plate 322, and the material moving suction cup 324 is mounted on the suction cup mounting seat 323, so as to form the material moving assembly 32.
In one embodiment, the transverse driving module 321 is preferably a motor drive.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention, therefore, all equivalent variations of the present invention are intended to be covered by the present invention.
Claims (10)
1. The utility model provides a unloading sorting machine which characterized in that: the sorting machine comprises a conveying mechanism and a recovery mechanism, wherein at least one conveying channel for conveying products to be sorted is formed on the conveying mechanism, at least one recovery channel is formed on the recovery mechanism, the number of the conveying channels is the same as that of the recovery channels, the conveying channels correspond to the recovery channels one by one, and a sorting mechanism is arranged between each conveying channel and the corresponding recovery channel;
sorting mechanism includes detection components, jacking subassembly and moves the material subassembly, detection components is used for detecting to correspond whether the last waiting of transfer passage sorts the product for the defective products, jacking subassembly is used for to corresponding the defective products on the transfer passage carry out the jacking, it is used for with to move the material subassembly the defective products of jacking subassembly jack-up remove to corresponding on the recovery passageway.
2. The blanking sorter of claim 1, wherein: the conveying mechanism comprises a first driving assembly and a plurality of first rotating shafts arranged along the conveying direction, the first driving assembly is used for driving the first rotating shafts to synchronously rotate, and each first rotating shaft is provided with a first wheel set with the same number as that of the conveying channels;
the conveying mechanism is characterized in that the first wheel sets are arranged in a matrix mode, and the first wheel sets in the same conveying direction form corresponding conveying channels.
3. The blanking sorter of claim 2, wherein: the first wheel set comprises two first guide wheels and a first roller arranged between the two first guide wheels.
4. The blanking sorter of claim 2, wherein: a first magnetic wheel is arranged at the end part of each first rotating shaft;
the first driving assembly comprises a first motor, a first synchronizing shaft and a plurality of second magnetic wheels arranged on the first synchronizing shaft, the number of the second magnetic wheels is the same as that of the first magnetic wheels, the second magnetic wheels are arranged in a one-to-one correspondence mode, and the first motor is used for driving the first synchronizing shaft to rotate.
5. The blanking sorter of claim 1, wherein: the recovery mechanism comprises a second driving assembly and a plurality of second rotating shafts arranged along the recovery direction, the second driving assembly is used for driving the second rotating shafts to synchronously rotate, and each second rotating shaft is provided with a second wheel set with the same number as the recovery channels;
the second wheel sets of the recovery mechanism are arranged in a matrix mode, and the corresponding recovery channels are formed among the second wheel sets in the same recovery direction.
6. The blanking sorter of claim 1, wherein: the recovery channel is provided with a plurality of channels;
the recovery mechanism comprises a second driving assembly, a third driving assembly, a plurality of second rotating shafts arranged along the recovery direction and a plurality of third rotating shafts arranged along the recovery direction, the second driving assembly is used for driving the second rotating shafts to synchronously rotate, each second rotating shaft is provided with a second wheel set, each third rotating shaft is provided with a third wheel set, and the sum of the number of the second wheel sets on any second rotating shaft and the number of the third wheel sets on any third rotating shaft is the same as the number of the recovery channels;
retrieve and be the matrix arrangement between each second wheelset of mechanism and each third wheelset, along the same it is ascending to retrieve the second wheelset or form between the third wheelset and correspond retrieve the passageway.
7. The blanking sorter of claim 6, wherein: the second wheel set comprises two second guide wheels and a second roller arranged between the two second guide wheels;
the third wheel group comprises two third guide wheels and a third roller wheel arranged between the two third guide wheels.
8. The blanking sorter of claim 6, wherein: a third magnetic wheel is mounted at the end part of each second rotating shaft, and a fourth magnetic wheel is mounted at the end part of each third rotating shaft;
the second driving assembly comprises a second motor, a second synchronizing shaft and a plurality of fifth magnetic wheels arranged on the second synchronizing shaft, the number of the fifth magnetic wheels is the same as that of the third magnetic wheels, the fifth magnetic wheels are arranged in a one-to-one correspondence manner, and the second motor is used for driving the second synchronizing shaft to rotate;
the third driving assembly comprises a third motor, a third synchronizing shaft and a plurality of sixth magnetic wheels arranged on the third synchronizing shaft, the number of the sixth magnetic wheels is equal to that of the fourth magnetic wheels, the sixth magnetic wheels are arranged in a one-to-one correspondence mode, and the third motor is used for driving the third synchronizing shaft to rotate.
9. The blanking sorter of claim 1, wherein: jacking subassembly includes jacking cylinder, jacking support, jacking sucking disc and sensor, the jacking support with the piston rod of jacking cylinder meets, the jacking sucking disc is installed the top of jacking support, the sensor is used for responding to the defective products.
10. The blanking sorter of claim 1, wherein: the material moving assembly comprises a transverse driving module, a sliding table plate, a sucker mounting seat and a material moving sucker, the sliding table plate is mounted on the transverse driving module, the transverse driving module is used for driving the sliding table plate to transversely move, the sucker mounting seat is mounted on the sliding table plate, and the material moving sucker is mounted on the sucker mounting seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223264438.XU CN218854887U (en) | 2022-12-07 | 2022-12-07 | Unloading sorting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223264438.XU CN218854887U (en) | 2022-12-07 | 2022-12-07 | Unloading sorting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218854887U true CN218854887U (en) | 2023-04-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223264438.XU Active CN218854887U (en) | 2022-12-07 | 2022-12-07 | Unloading sorting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218854887U (en) |
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2022
- 2022-12-07 CN CN202223264438.XU patent/CN218854887U/en active Active
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