CN218849425U - Automatic rubberizing implanter of paster electric capacity chip crystalline grain - Google Patents

Automatic rubberizing implanter of paster electric capacity chip crystalline grain Download PDF

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Publication number
CN218849425U
CN218849425U CN202222601275.3U CN202222601275U CN218849425U CN 218849425 U CN218849425 U CN 218849425U CN 202222601275 U CN202222601275 U CN 202222601275U CN 218849425 U CN218849425 U CN 218849425U
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crystal
bin
plate
clamp
planting
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刘宠斌
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Gete Micro Intelligent Technology Xiamen Co ltd
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Gete Micro Intelligent Technology Xiamen Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
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    • Y02P60/21Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

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Abstract

The utility model discloses an automatic rubberizing implanter of paster electric capacity chip crystalline grain in electric capacity chip crystalline grain equipment technical field, which comprises a bod, the organism is the board frame of crystalline grain implanter, its top is the horizontal mesa, still set up rubberizing anchor clamps on the top platform of organism, pressing plate mechanism, plant brilliant mechanism, transfer anchor clamps, transfer work or material rest, plant brilliant anchor clamps, raw material frame, retrieve the work or material rest, the product work or material rest, the anchor clamps of unloading, the conveyer belt of unloading, can automize the rubberizing, and the crystalline grain is implanted to the automation, all carry out the crystalline grain implantation in every mesh of otter board, and ensure that every crystalline grain is vertical to be inserted in the mesh, and the automation mechanized operation, high efficiency, and can make the crystalline grain can not spill all around in the implantation process, the whole thick liquid technology of sealing of crystalline grain of being convenient for go on smoothly, make a whole set of implantation technology can form complete production line, directly provide the otter board of having implanted the crystalline grain to follow-up technology, realize complete automated production.

Description

Automatic rubberizing implanter of paster electric capacity chip crystalline grain
Technical Field
The utility model relates to a capacitor chip crystalline grain equipment technical field especially relates to an automatic rubberizing implanter of paster capacitor chip crystalline grain.
Background
After the micro chip-on-chip capacitor is manufactured, the chip needs to be protected by adhesive to prevent the internal chip from being damaged, the end face of the chip needs to be sealed by a conductive material, generally, the chip is packaged by specially-made copper slurry to be conductive and sealed to ensure the internal environment to be sealed, and the capacitor needs to ensure the stable performance of the capacitor.
The micro capacitor chip has small crystal grain size, is generally cuboid crystal grain, has various standard models, and has capacitor crystal grains with two end faces needing to be closed being 0.2mm square and length being 0.4 mm; the side length of a square needing to close the end face is only 0.1mm, the length of the square needing to close the end face is 0.2mm, the small crystal grains cannot be protected by hand-held adhesive tape, the independence of each crystal grain needs to be kept when end sealing is carried out, and meanwhile, two ends of the capacitor chip crystal grains cannot be connected with each other to conduct electricity, so that short circuit is avoided; therefore, the crystal grain needs to be temporarily stored and transported by a larger screen plate, then the end face of the capacitor crystal grain is sealed on the screen plate, generally, a rectangular plate is used as the screen plate, a plurality of small holes are formed in the rectangular plate, the length of the rectangular plate is about 240mm, the width of the rectangular plate is 140mm, the mesh holes in each screen plate are hundreds, the mesh holes in each screen plate are mutually isolated, each mesh hole can only accommodate the vertical insertion of one capacitor crystal grain, each mesh hole penetrates through two surfaces of the screen plate and is vertical to the two surfaces of the screen plate, then a capacitor crystal grain is implanted into each mesh hole, and the end face of the capacitor crystal grain is required to be exposed at two ends of the mesh hole of the screen plate during implantation, namely, each crystal grain is vertically implanted into one mesh hole, and two ends of the crystal grain are required to be exposed or flush, so that the length of the crystal grain is not less than the thickness of the screen plate, the end face of the crystal grain is downward and needs to be packaged by special conductive material slurry, the end face of the crystal grain is vertically downward packaged, the crystal grain can drop from a mesh, therefore, an adhesive film is needed to be pasted on one surface, the crystal grain is adhered from the upper part, the crystal grain is embedded in the inner end face of the mesh in a sealing way and faces downward, the adhesive film is needed to cover one surface of the mesh, the crystal grain is embedded into the mesh, the adhesive surface of the adhesive film covers the mesh, then the capacitor crystal grain is adhered on the adhesive film, the adhesive film can stick the crystal grain in the mesh, the mesh is turned over to enable the mesh to be opened downward, the crystal grain in the mesh is adhered by the adhesive film and can not drop, therefore, the crystal grain is conveniently packaged, the adhesive film is needed to be pasted on one surface of the mesh, one end of the mesh is sealed by the adhesive film, the crystal grain is then embedded into the mesh after the adhesive film is adhered to be flat, and hundreds of micro capacitor chip crystal grains are adhered on the mesh by the adhesive film, the method comprises the steps of enabling the crystal grains to not fall off, sealing the glue film on one side of the crystal grains, drying the screen plate with one side sealed with the glue, drying copper slurry, adhering the glue film on the other side of the screen plate, tearing off the glue film on the side, which is adhered to the screen plate firstly, which is not sealed with the glue, exposing one end, which is not sealed with the glue, of the crystal grains, adhering one side, which is sealed with a new glue film, sealing the glue film on the other end of the crystal grains, drying the glue film, tearing off all the glue films, and pouring out the crystal grains from the screen plate, so that the crystal grains are independent and the two ends of the capacitor chip are packaged.
At present, because the grain is very small, almost no automation equipment carries out double-side packaging on the grain, the grain is basically packaged by manual operation, a screen plate and an adhesive film are held by hands to implant the grain, the manufacturing speed is low, the efficiency is low, the depth error of sealing paste is large, two ends of a capacitor are easily communicated and short-circuited, the sealing paste is not uniform, the grain is exposed, the yield of a product is low, the yield of artificial manufacturing cannot reach 60%, the screening of detection is difficult after the small capacitor chip grain is manufactured, the problem of the grain can be confirmed only when the problem is found after the use, and when the grain is used in a later period, tens or hundreds of capacitor grains are often used on an element, the problem cannot be found at all, so that the yield is the key of the capacitor chip grain, the yield is high, the subsequent use and installation processes can be normally carried out, otherwise, the yield of the subsequent downstream products is also very low, a large amount of loss is caused, therefore, the current packaging equipment needs a capacitor chip with the yield of at least reaching more than 85%, the high automatic packaging equipment, the high yield of the capacitor chip is realized, the problem that the subsequent chip is accurately implanted in one step, the screen plate and the grain is stuck to the chip, the first-step of the chip, and the problem of the chip is caused by the accurate packaging process of the accurate implantation of the chip is caused.
Based on this, the utility model designs an automatic rubberizing implanter of paster electric capacity chip crystalline grain to solve above-mentioned problem.
Disclosure of Invention
An object of the utility model is to provide an automatic rubberizing implanter of paster electric capacity chip crystalline grain, can automatic rubberizing, and the automatic crystalline grain of implanting, all carry out the crystalline grain to every mesh of otter board and implant, and ensure that every crystalline grain is vertical to be inserted in the mesh, and automation mechanized operation, high efficiency, and can make the crystalline grain can not lose in the implantation process and spill all around, the whole thick liquid technology of sealing of the crystalline grain of being convenient for goes on smoothly, make a whole set of implantation technology can form complete production line, directly provide the otter board of implanting the crystalline grain to follow-up technology, and can seamless and follow-up production line butt joint, realize complete automated production.
The utility model discloses a realize like this: an automatic rubberizing implanter for chip-on-chip capacitors, comprising:
the crystal planting machine body is of a frame structure, the top of the crystal planting machine body is a horizontal workbench, and a glue film cylinder is further arranged inside the crystal planting machine body;
the top platform of the crystal planting machine body is also provided with a rubberizing clamp, a pressing plate mechanism, a crystal planting mechanism, a transfer clamp, a transfer material rack, a crystal planting clamp, a raw material rack, a recovery material rack, a product rack, a discharging clamp, a discharging conveyer belt, a vibration hopper, a first translation guide rail, a second translation guide rail, a third translation guide rail, a fourth translation guide rail and a controller;
the transfer material rack, the raw material rack, the recovery material rack and the product rack are all rectangular platforms, a plurality of planar screen plates are arranged on the recovery material rack and the product rack in a superposed mode, only one planar screen plate is arranged on the transfer material rack and the raw material rack in a horizontally placed mode, and a plurality of limiting straight rods are uniformly and vertically arranged on the periphery of the transfer material rack, the periphery of the raw material rack, the periphery of the recovery material rack and the periphery of the product rack;
a rubberizing clamp is hung on the first translation guide rail, a transfer clamp is hung on the second translation guide rail, a crystal planting clamp is hung on the third translation guide rail, and a discharging clamp is hung on the fourth translation guide rail;
the first translation guide rail is erected right above a connecting line of the raw material rack and the pressing plate mechanism, the second translation guide rail is erected right above a connecting line of the pressing plate mechanism and the middle transfer rack, the third translation guide rail is erected right above a connecting line of the transfer rack, the crystal planting mechanism and the discharging conveyer belt, the transfer rack, the crystal planting mechanism and the discharging conveyer belt are used for arranging working positions of three screen plates on the same straight line, and the fourth translation guide rail is erected right above a connecting line of the recovery rack and the product rack;
the top of the pressing plate mechanism is a horizontal conveying belt, the adhesive film cylinder is a roller wound with an adhesive film, the adhesive film on the adhesive film cylinder extends out of the interior of the crystal planting machine body and is flatly laid on the conveying belt on the top of the pressing plate mechanism with the adhesive film surface upward, and the rubberizing clamp can be lifted and separated and is pressed on a screen plate on the top of the pressing plate mechanism;
the crystal planting mechanism comprises a crystal planting bin, a support frame and a crystal grain backflow bin, the crystal grain backflow bin is an empty box with an opening at the top and a closed periphery, the crystal planting bin is a closed box with an opening at the vertical side face, the crystal planting bin can be overturned vertically and horizontally and is continuously connected to one side edge of the crystal grain backflow bin, the crystal planting bin is communicated with the vertically attached side face of the crystal grain backflow bin, the support frame is positioned under the overturned horizontally and is provided with a screen plate in a separable mode, a screen plate is locked and arranged in the crystal planting bin, the screen plate in the crystal planting bin is not connected and is tightly attached to the top of the screen plate on the support frame, and each screen hole of the screen plate in the crystal planting bin and each screen hole of the screen plate on the support frame are vertically overlapped;
the outlet end of the vibration hopper is over against the top opening of the grain reflux bin;
the rubberizing clamp, the pressing plate mechanism, the crystal planting mechanism, the transfer clamp, the crystal planting clamp, the discharging conveying belt, the vibrating hopper, the first translation guide rail, the second translation guide rail, the third translation guide rail and the fourth translation guide rail are all connected with the controller independently.
Furthermore, the rubberizing fixture, the transfer fixture, the crystal planting fixture and the unloading fixture are all flat plates with a plurality of vacuum suction holes uniformly distributed at the bottoms, a flat push cylinder is arranged at the top of the front end of the rubberizing fixture and horizontally pushed, a lower pressing cylinder is arranged at the telescopic end of the flat push cylinder and vertically stretches downwards, a pressing plate roller is erected at the telescopic end of the lower pressing cylinder and is a freely rotating drum, and the rotating axis of the pressing plate roller is horizontally arranged;
the rubberizing clamp, the transfer clamp, the crystal planting clamp and the discharging clamp are driven on respective guide rails through servo motors.
Furthermore, the left side and the right side of the top of the pressing plate mechanism are long rod-shaped clamping plate bottom frames, a conveying belt at the top of the pressing plate mechanism is erected between the clamping plate bottom frames at the left side and the right side, a plurality of supporting rollers are further arranged at the front ends of the clamping plate bottom frames at the left side and the right side, a supporting frame plate is vertically arranged at each of the left side and the right side of the pressing plate mechanism, the supporting frame plates are vertical flat plates, each supporting frame plate is provided with a downward pressing guide groove, a clamping roller is erected between the downward pressing guide grooves of the two supporting frame plates at the left side and the right side, the left end and the right end of the clamping roller are respectively slidably arranged in two different downward pressing guide grooves at the left side and the right side, two ends of the clamping roller are connected with a pressing plate cylinder, and the clamping roller is driven to slide in the downward pressing guide grooves in a reciprocating manner through the pressing plate cylinder;
a guide plate roller is horizontally erected above the pressing plate mechanism, the bottom of the guide plate roller is attached to the top of the pressing plate mechanism, the rotating axis of the guide plate roller is horizontal, the rotating axis of the guide plate roller is perpendicular to the advancing direction of the pressing plate mechanism in the same plane, the guide plate roller is positioned at the rear end of the support frame plate, and the guide plate roller is a rubber film cylinder;
the cutting device is characterized in that a cutting cylinder is further arranged on one side of the clamp plate bottom frame, a blade is further mounted at the top of the telescopic end of the cutting cylinder, the blade is arranged on the rear side of the clamping roller and is positioned on the front side of the pressing plate roller pressed on the screen plate, and the telescopic direction of the cutting cylinder is parallel to the axis of the pressing plate roller.
Further, when the crystal planting bin is turned over and continuously connected to the side edge of the crystal grain backflow bin, the bottom of the crystal grain backflow bin is in seamless connection with the bottom of the crystal planting bin, the connection position is in sealed continuous connection through a rubber strip, and the bottom of the crystal planting bin is a screen plate for crystal planting in a horizontal state;
the crystal grain reflux bin is characterized in that one side of the crystal grain reflux bin can be arranged on a platform at the top of a crystal planting machine body in a turnover and lifting mode, a turnover cylinder is erected at the top of the crystal grain reflux bin, the fixed end of the turnover cylinder is stably erected at the top of the crystal grain reflux bin, the telescopic end of the turnover cylinder is rotatably connected to the top of the crystal planting bin through a rotating shaft, blocking plates are vertically fixed on the peripheral edge of the crystal grain reflux bin, the crystal grain reflux bin is communicated with the crystal planting bin, and the crystal planting bin is erected on the crystal grain reflux bin through the rotating shaft;
the bottom of the grain reflux bin is provided with two lifting ejector rods which are electric push rods, the bottom of one side of the grain reflux bin can be installed on a platform at the top of the crystal planting machine body in a lifting mode through the lifting ejector rods, the bottom of the other side of the grain reflux bin can be installed on the crystal planting machine body in a turnover mode through a rotating shaft, and the rotating shaft of the grain reflux bin, which is turned over on the crystal planting machine body, and the rotating shaft connected between the crystal planting bin and the grain reflux bin are parallel to each other in the same plane;
a miniature vibration motor is arranged in the crystal planting bin;
the supporting frame is a horizontal square supporting platform, a bottom plate base is arranged below the supporting frame, a plurality of buffer springs are arranged between the bottom plate base and the supporting frame, and the bottom plate base can be lifted and lowered in a buffering mode through the buffer springs and is erected above the supporting frame;
a plurality of screen plate positioning rods are vertically fixed on the peripheral edge of the top of the support frame, and the screen plate positioning rods are arranged on the peripheral edge of the screen plate on the top of the support frame in a surrounding mode.
Furthermore, the work positions of the material transferring frame, the crystal planting mechanism and the discharging conveying belt are sequentially arranged from front to back, the discharging conveying belt is a screen conveying belt which is horizontally arranged, and the rearmost end of the discharging conveying belt is positioned under the discharging clamp on the fourth translation guide rail.
Furthermore, the rubberizing clamp, the transfer clamp, the crystal planting clamp and the unloading clamp are all vacuum chucks with flat-plate-shaped bottoms;
the negative pressure device is arranged in the crystal planting machine body, and the rubberizing clamp, the transfer clamp, the crystal planting clamp and the discharging clamp are all connected with the negative pressure device in the crystal planting machine body in a sealing mode.
The feeding device comprises a feeding chute, a feeding hopper, a grain reflux bin and a grain loading bin, wherein the feeding chute is fixed on a platform at the top of the grain loading bin, the feeding end of the feeding chute is connected to the discharging port of the vibrating hopper, and the discharging end of the feeding chute is over against the top opening of the grain reflux bin.
Further, the controller is a plc controller.
The beneficial effects of the utility model are that: 1. the utility model can tension and tile the adhesive film through the adhesive roller when the adhesive film is pasted, and then the screen plate is pressed on the pressing plate mechanism from the top through the matching of the adhesive tape pasting clamp and the pressing plate mechanism, and the screen plate is pressed closely with the adhesive film through the simultaneous continuous limiting and pressing of the pressing plate roller and the clamping roller, so that no fold and no bubble are generated, the adhesive pasting effect is good, and the adhesive pasting is more uniform than manual adhesive pasting;
2. through planting brilliant mechanism and keeping in the crystalline grain, and implant the crystalline grain on the otter board, can also reciprocate to shake and all vertically implant a capacitor chip crystalline grain in every mesh, it is fast to implant, and make the crystalline grain can not scatter through the restriction of planting brilliant storehouse, reduce the loss simultaneously, it is even stable to plant the brilliant, high efficiency, still fill through the automation of vibration hopper, the crystalline grain that makes in planting brilliant mechanism can automatic compensation, it implants to ensure that all there is the crystalline grain in the mesh on the otter board, degree of automation is high, the continuous operation of the subsequent production line of being convenient for.
Drawings
The present invention will be further described with reference to the following examples and drawings.
FIG. 1 is a schematic distribution diagram of the top mechanism of the crystal-planting machine body of the present invention;
FIG. 2 is a schematic view of the top structure of the rear side of the crystal-implanting machine body of the present invention;
fig. 3 is a schematic structural view of a side surface of a crystal planting machine body of the transfer frame of the present invention;
fig. 4 is a schematic structural view of one side of the product rack on the top of the crystal planting machine body of the present invention;
FIG. 5 is a schematic view of the overall top view structure of the present invention;
FIG. 6 is a schematic top view of the crystal-planting mechanism of the present invention;
FIG. 7 is a schematic side view of the crystal-planting mechanism of the present invention;
fig. 8 is a schematic top view of the platen mechanism of the present invention;
fig. 9 is a schematic view of the assembly of the supporting frame plate and the clamping roller on the side of the platen mechanism of the present invention;
FIG. 10 is a front view of the overall rubberizing fixture of the present invention;
FIG. 11 is a schematic view of the junction between the grain reflux bin and the grain planting bin;
fig. 12 is a schematic view of the platen mechanism of the present invention;
fig. 13 is a schematic top distribution view of the platen roller and the pinch roller of the present invention;
fig. 14 is a schematic view of the internal structure of the crystal-planting machine of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-a crystal planting machine body, 11-a rubberizing clamp, 111-a pressure plate roller, 112-a pressure plate sucker, 113-a downward pressing air cylinder, 114-a horizontal pushing air cylinder, 12-a pressure plate mechanism, 121-a supporting roller, 122-a clamping roller, 123-a supporting frame plate, 124-a downward pressing guide groove, 125-a clamping plate bottom frame, 126-a pressure plate air cylinder, 127-a guide plate roller, 128-a glue film cylinder, 129-a cutting air cylinder, 1291-a blade, 13-a crystal planting mechanism, 131-a crystal planting bin, 1131-a screen positioning rod, 132-a supporting frame, 133-a turnover air cylinder, 134-a crystal planting bottom plate, 135-a crystal grain return bin, 1351-a blocking plate, 136-a buffering rod, 137-a lifting and descending ejector rod, 14-a transfer clamp, 15-a transfer rack, 151-a crystal planting clamp, 16-a raw material rack, 17-a recovery rack, 18-a product rack, 181-a discharge clamp, 182-a discharge conveyer belt, 19-a vibration hopper, 191-a material guide groove, 10-a controller, 101-a first horizontal moving guide rail, 102-a third moving guide rail, 103-a fourth moving guide rail and a fourth moving guide rail.
Detailed Description
Referring to fig. 1 to 14, the present invention provides a technical solution: an automatic rubberizing implanter for chip-on-chip capacitors, comprising:
the crystal planting machine comprises a crystal planting machine body 1, wherein the crystal planting machine body 1 is a machine frame of the crystal grain implanting machine, the top of the crystal planting machine body is a horizontal table top, and a glue film cylinder 128 is further arranged inside the crystal planting machine body 1;
the top platform of the crystal planting machine body 1 is further provided with a rubberizing clamp 11, a pressing plate mechanism 12, a crystal planting mechanism 13, a transfer clamp 14, a transfer rack 15, a crystal planting clamp 151, a raw material rack 16, a recovery rack 17, a product rack 18, a discharging clamp 181, a discharging conveyer belt 182, a vibration hopper 19, a first translation guide rail 101, a second translation guide rail 102, a third translation guide rail 103, a fourth translation guide rail 104 and a controller 10;
the transfer material rack 15, the raw material rack 16, the recovery material rack 17 and the product rack 18 are all rectangular platforms, a plurality of planar screen plates are arranged on the recovery material rack 17 and the product rack 18 in an overlapped mode, only one planar screen plate is arranged on the transfer material rack 15 and the raw material rack 16 in a flat mode, and a plurality of limiting straight rods are uniformly and vertically arranged on the periphery of the transfer material rack 15, the periphery of the raw material rack 16, the periphery of the recovery material rack 17 and the periphery of the product rack 18;
a rubberizing clamp 11 is hung on the first translation guide rail 101, a transfer clamp 14 is hung on the second translation guide rail 102, a crystal planting clamp 151 is hung on the third translation guide rail 103, and a discharging clamp 181 is hung on the fourth translation guide rail 104;
the first translation guide rail 101 is erected right above a connecting line of the raw material rack 16 and the pressing plate mechanism 12, the second translation guide rail 102 is erected right above a connecting line of the tail end of the pressing plate mechanism 12 and the middle transfer rack 15, the third translation guide rail 103 is erected right above a connecting line of the transfer rack 15, the crystal planting mechanism 13 and the discharging conveying belt 182, the transfer rack 15, the crystal planting mechanism 13 and the discharging conveying belt 182 are installation working positions of three screen plates on the same straight line, and the fourth translation guide rail 104 is erected right above a connecting line of the recovery rack 17 and the product rack 18;
the top of the pressing mechanism 12 is a horizontal conveying belt, the adhesive film drum 128 is a roller wound with adhesive films, the adhesive films on the adhesive film drum 128 extend out from the interior of the crystal planting machine body 1, the adhesive film rubber surface is upwards and flatly laid on the conveying belt at the top of the pressing mechanism 12, and the rubberizing clamp 11 can be lifted and separated and tightly pressed on a screen plate at the top of the pressing mechanism 12;
the crystal planting mechanism 13 comprises a crystal planting bin 131, a support frame 132 and a crystal grain backflow bin 135, wherein the crystal grain backflow bin 135 is an empty box with an opening at the top and a closed periphery, the crystal planting bin 131 is a closed box with an opening on a vertical side face, the crystal planting bin 131 can be overturned vertically and horizontally and continuously connected to one side edge of the crystal grain backflow bin 135, the crystal planting bin 131 is communicated with the vertically attached side face of the crystal grain backflow bin 135, the support frame 132 is positioned right below the crystal planting bin 131 which is overturned horizontally, a screen plate can be separately erected on the support frame 132, a screen plate is tightly erected in the crystal planting bin 131, the screen plate in the crystal planting bin 131 is not connected and tightly attached to the top of the screen plate on the support frame 132, and each screen hole of the screen plate on the support frame 132 and the screen plate in the crystal planting bin 131 are vertically overlapped;
the outlet end of the vibration hopper 19 is opposite to the top opening of the grain return bin 135;
the rubberizing clamp 11, the pressing plate mechanism 12, the crystal implanting mechanism 13, the transfer clamp 14, the crystal implanting clamp 151, the discharging clamp 181, the discharging conveyer belt 182, the vibration hopper 19, the first translation guide rail 101, the second translation guide rail 102, the third translation guide rail 103 and the fourth translation guide rail 104 are all connected with the controller 10 independently, rubberizing can be automatically carried out, crystal grains can be automatically implanted, the crystal grains are implanted in each mesh hole of the mesh plate, each crystal grain is ensured to be vertically inserted into the mesh hole, automatic operation is achieved, efficiency is high, the crystal grains cannot be scattered around in the implanting process, the whole slurry sealing process of the crystal grains can be conveniently and smoothly carried out, the whole set of implanting process can form a complete production line, the mesh plate with the implanted crystal grains can be directly provided for the subsequent process, seamless butt joint with the subsequent production line can be achieved, and complete automatic production is achieved.
The gluing fixture 11, the transferring fixture 14, the crystal planting fixture 151 and the discharging fixture 181 are flat plates, the bottoms of which are uniformly provided with a plurality of vacuum suction holes, the top of the front end of the gluing fixture 11 is provided with a horizontal pushing cylinder 114, the horizontal pushing cylinder 114 pushes horizontally, the telescopic end of the horizontal pushing cylinder 114 is provided with a pressing cylinder 113, the pressing cylinder 113 stretches vertically downwards, the telescopic end of the pressing cylinder 113 is provided with a pressing plate roller 111, the pressing plate roller 111 is a freely rotating drum, and the rotating axis of the pressing plate roller 111 is arranged horizontally;
the rubberizing clamp 11, the transfer clamp 14, the crystal planting clamp 151 and the discharging clamp 181 are driven on respective guide rails through servo motors, and clamping is stable and convenient;
the left side and the right side of the top of the pressing plate mechanism 12 are long rod-shaped clamping plate bottom frames 125, the conveyor belt at the top of the pressing plate mechanism 12 is erected between the clamping plate bottom frames 125 at the left side and the right side, the front ends of the clamping plate bottom frames 125 at the left side and the right side are also provided with a plurality of supporting rollers 121, the left side and the right side of the pressing plate mechanism 12 are both vertically provided with a supporting frame plate 123, the supporting frame plate 123 is a vertical flat plate, each supporting frame plate 123 is provided with a downward pressing guide groove 124, a clamping roller 122 is erected between the downward pressing guide grooves 124 of the two supporting frame plates 123 at the left side and the right side, the left end and the right end of the clamping roller 122 are respectively slidably arranged in the two different downward pressing guide grooves 124 at the left side and the right side, two ends of the clamping roller 122 are connected with a pressing plate cylinder 126, and the clamping roller 122 is driven to slide in the downward pressing guide grooves 124 in a reciprocating manner through the pressing plate cylinder 126;
a guide plate roller 127 is horizontally arranged above the pressing plate mechanism 12, the bottom of the guide plate roller 127 is attached to the top of the pressing plate mechanism 12, the rotation axis of the guide plate roller 127 is horizontal, the rotation axis of the guide plate roller 127 and the advancing direction of the pressing plate mechanism 12 are vertical in the same plane, the guide plate roller 127 is arranged at the rear end of the support frame plate 123, and the guide plate roller 127 is a rubber film cylinder;
a cutting cylinder 129 is further arranged on one side of the plywood underframe 125, a blade 1291 is further mounted at the top of the telescopic end of the cutting cylinder 129, the blade 1291 is arranged on the rear side of the clamping roller 122, the blade 1291 is positioned on the front side of the platen roller 111 pressed on the screen plate, and the telescopic direction of the cutting cylinder 129 is parallel to the axis of the platen roller 111, so that the adhesive film and the screen plate can be tightly attached;
when the crystal grain implanting bin 131 is turned over and continuously connected to the side edge of the crystal grain refluxing bin 135, the bottom of the crystal grain refluxing bin 135 is in seamless connection with the bottom of the crystal grain implanting bin 131, the connection part is in sealing continuous connection through a rubber strip, and the bottom of the crystal grain implanting bin 131 is a screen plate for crystal grain implantation in a horizontal state;
one side of the grain reflux bin 135 can be overturned and lifted and is arranged on a platform at the top of the crystal planting machine body 1, the top of the grain reflux bin 135 is provided with an overturning cylinder 133, the fixed end of the overturning cylinder 133 is stably erected at the top of the grain reflux bin 135, the telescopic end of the overturning cylinder 133 is rotatably connected to the top of the crystal planting bin 131 through a rotating shaft, the peripheral edge of the grain reflux bin 135 is vertically fixed with a blocking plate 1351, the grain reflux bin 135 is communicated with the crystal planting bin 131, and the crystal planting bin 131 is erected on the grain reflux bin 135 through the rotating shaft;
two lifting ejector rods 137 are arranged at the bottom of the crystal grain backflow bin 135, the lifting ejector rods 137 are electric push rods, the bottom of one side of the crystal grain backflow bin 135 can be installed on a platform at the top of the crystal planting machine body 1 in a lifting mode through the lifting ejector rods 137, the bottom of the other side of the crystal grain backflow bin 135 can be installed on the crystal planting machine body 1 in a turnover mode through a rotating shaft, and the rotating shaft, turned over on the crystal planting machine body 1, of the crystal grain backflow bin 135 and the rotating shaft connected between the crystal planting bin 131 and the crystal grain backflow bin 135 are parallel to each other in the same plane;
a miniature vibration motor is arranged in the crystal planting bin 131;
the supporting frame 132 is a horizontal square supporting platform, a bottom plate base 134 is arranged below the supporting frame 132, a plurality of buffer springs 136 are uniformly arranged between the bottom plate base 134 and the supporting frame 132, and the bottom plate base 134 can be lifted and lowered in a buffering manner through the buffer springs 136 and is erected above the supporting frame 132;
a plurality of screen plate positioning rods 1311 are vertically fixed on the peripheral edge of the top of the support frame 132, the screen plate positioning rods 1311 are arranged on the peripheral edge of the screen plate on the top of the support frame 132 in a surrounding mode, crystal grains can be conveniently implanted into the screen plate on the support frame 132 of the production line, the crystal grains are prevented from being clamped in inclined holes, the inclined crystal grains can be clamped through the screen plate in the crystal implanting bin 131 and are prevented from falling into meshes of the support frame 132, the crystal grains are implanted simply, and the crystal grains are prevented from being easily scattered through the blocking plate 1351 and the closed limiting plate;
the work positions of the material transferring frame 15, the crystal implanting mechanism 13 and the discharging conveying belt 182 are sequentially arranged from front to back, the discharging conveying belt 182 is a horizontally arranged screen plate conveying belt, the rearmost end of the discharging conveying belt 182 is positioned right below the discharging clamp 181 on the fourth translation guide rail 104, so that the screen plate implanted with the crystal grains can be conveniently conveyed, the collision and accumulation are avoided, and the screen plate is neatly stacked and stored;
the rubberizing clamp 11, the transfer clamp 14, the crystal planting clamp 151 and the discharging clamp 181 are all vacuum chucks with flat-plate-shaped bottoms;
a negative pressure device is arranged in the crystal planting machine body 1, the rubberizing clamp 11, the transfer clamp 14, the crystal planting clamp 151 and the discharging clamp 181 are hermetically connected with the negative pressure device in the crystal planting machine body 1 to provide stable negative pressure, and the crystal planting machine belongs to the structure of a conventional suction disc type clamp;
the feeding device is characterized by further comprising a feeding chute 191, the feeding chute 191 is fixedly arranged on a top platform of the crystal planting machine body 1, the feeding end of the feeding chute 191 is connected to the discharging hole of the vibration hopper 19, and the discharging end of the feeding chute 191 is over against the top opening of the crystal grain backflow bin 135, so that the implanted crystal grains can be supplemented conveniently;
the controller 10 is a plc controller, and belongs to a conventional structure, and has good compatibility and convenient control.
In a specific embodiment of the present invention:
the embodiment of the utility model provides a through providing an automatic rubberizing implanter of paster electric capacity chip crystalline grain, the utility model discloses the technical problem that meets is: 1. at present, the crystal grains are implanted into the screen plate, full automation is difficult to realize, glue on a glue film cylinder is specially made and is relatively soft, the glue film is easy to bend and wrinkle, the glue film and the screen plate are easy to foam when being attached, and the glue film and the screen plate are easy to foam only in a place which is not compacted, so that the height of the crystal grains which are adhered to the positions where the foam is implanted is not right, the end faces of the crystal grains cannot expose sealing slurry, and the crystal grains at the position belong to defective products;
2. the positions of the folds are the same, so that the crystal grains can be jacked up, although the end of the crystal grains can be sealed with the slurry after being jacked up, when the reverse side is adhered, the height positions of the crystal grains are not opposite, the other end of the crystal grains cannot be exposed out of the other side of the screen plate, the crystal grains near the folds cannot be contacted with the slurry when the reverse side is sealed with the slurry, the slurry sealing at the other end of the crystal grains is incomplete, and the reject ratio of a product is improved;
3. the automatic implantation of the crystal grains has poor effect, the crystal grains are easy to scatter, the implanted crystal grains are difficult to guide, the implantation speed is slow, the angle of the implanted crystal grains in the screen plate is not right, and the situation that the crystal grains are obliquely clamped on meshes can occur.
The utility model solves the technical problems that: the device can automatically implant the crystal grains into the screen plate in a high-efficiency manner, and the adhesive is attached, so that the implantation depth of each crystal grain is the same, the crystal grains are prevented from being clamped in an inclined manner, and the yield of the implanted crystal grains is improved.
The realized technical effects are as follows: 1. the utility model discloses when gluing the glued membrane, can pass through glued membrane section of thick bamboo 128 with the glued membrane tensioning tiling, rethread rubberizing anchor clamps 11 and the cooperation of clamp mechanism 12, from the top will need the rubberizing plant brilliant otter board compress tightly at clamp mechanism 12 top to carry out continuous spacing centre gripping to the otter board simultaneously around through clamp roller 111 and pinch roll 122, do not influence centre gripping and drive again, make the otter board closely obey with the glued membrane that expands on glued membrane section of thick bamboo 128, do not produce fold and bubble, the rubberizing effect is good, it is more even than artifical rubberizing far away;
2. crystal grains are temporarily stored through the crystal implanting mechanism 13 and implanted into the screen plate, a capacitor chip crystal grain can be vertically implanted into each mesh hole in a reciprocating and shaking manner, the implanting speed is high, the crystal grains cannot scatter due to the limitation of the crystal implanting bin 131, the loss is reduced, the crystal implanting is uniform and stable, the efficiency is high, the crystal grains in the crystal implanting mechanism 13 can be automatically supplemented through the automatic filling of the vibration hopper 19, the crystal grains implanted into the mesh holes on the screen plate are ensured, the automation degree is high, and the continuous operation of a production line is facilitated;
3. the screen plate laminating of erectting through the screen plate of planting in the brilliant storehouse 131 with support frame 132 to the crystalline grain that will incline is planted in brilliant storehouse 131 the screen plate separation, and only vertical crystalline grain that passes the screen plate of planting in brilliant storehouse 131 just can vertically fall into in the mesh hole of screen plate on support frame 132, thereby avoids the crystalline grain slope to block.
The embodiment of the utility model provides an in technical scheme for solving above-mentioned problem, the general thinking is as follows:
for better understanding of the above technical solutions, the following detailed descriptions will be provided in conjunction with the drawings and the detailed description of the embodiments.
The utility model discloses when making, make conventional planting brilliant organism 1 earlier, plant brilliant organism 1 and be conventional work frame platform, plant brilliant organism 1 bottom and be the frame of crystalline grain implanter, plant brilliant organism 1 top and be the horizontal mesa, plant brilliant organism 1 inside and still set up glued membrane section of thick bamboo 128, glued membrane section of thick bamboo 128 is through independent motor drive to pass through the tensioning roller tensioning;
a protective frame and a cabinet door are further arranged around the outer edge of the top of the crystal planting machine body 1, a first translation guide rail 101, a second translation guide rail 102, a third translation guide rail 103, a fourth translation guide rail 104 and a controller 10 are fixedly erected on a top platform of the crystal planting machine body 1, and mechanisms on the top platform of the crystal planting machine body 1 are all arranged in the protection range of the cabinet door; the first translation guide rail 101, the second translation guide rail 102, the third translation guide rail 103 and the fourth translation guide rail 104 are conventional chain guide rails translated by a motor, belong to conventional structures and are only used for hanging and translating clamps; a rubberizing clamp 11 is hung on a first translation guide rail 101, a transfer clamp 14 is hung on a second translation guide rail 102, a crystal planting clamp 151 is hung on a third translation guide rail 103, and a discharging clamp 181 is hung on a fourth translation guide rail 104, each clamp is driven to translate on the guide rail on which the clamp is located through an independent servo motor, the guide rail, the motor and the clamp are controlled through a controller 10, and the controller 10 is a PLC (programmable logic controller);
then erect former work or material rest 16 and retrieve work or material rest 17 at planting brilliant organism 1 top, former work or material rest 16 can once coincide multi-disc otter board, it does not have the pad pasting also not to plant the brilliant on the raw materials otter board, the otter board is the rectangle flat board, even hundreds of meshs of seting up on the otter board, the thickness of otter board is 0.2mm, 0.4mm, 0.6mm or 0.8mm multiple specification, it decides according to the length specification of electric capacity chip crystalline grain, this embodiment generally uses 0.2 mm's minimum crystalline grain to expound, former work or material rest 16 is last to placing a slice otter board, be used for carrying out accurate location to the otter board, thereby be convenient for subsequent rubberizing anchor clamps 11 carry out accurate location centre gripping, there is spacing vertical stock frame 16 all around.
Rubberizing anchor clamps 11, transfer anchor clamps 14, plant brilliant anchor clamps 151 and unload anchor clamps 181 all are that the bottom is the flat structure, have set up a plurality of sucking discs on the flat board of bottom, these sucking discs are connected with the negative pressure device of planting brilliant organism 1 in, adsorb the centre gripping to the otter board can, sucking disc and negative pressure device's connection and installation belong to conventional structure, do not describe in detail, belong to conventional negative pressure sucking disc anchor clamps, only the shape need coincide with the shape of otter board carry on the centre gripping can.
The rubberizing clamps 11 are slightly different, a flat push cylinder 114 is arranged at the top of the front end of the rubberizing clamp 11, the flat push cylinder 114 horizontally pushes forwards and backwards in a telescopic mode, a push-down cylinder 113 is arranged at the telescopic end of the flat push cylinder 114, the push-down cylinder 113 vertically stretches downwards, a press plate roller 111 is erected at the telescopic end of the push-down cylinder 113, the press plate roller 111 is a roller capable of freely rotating, the rotating axis of the press plate roller 111 is horizontally arranged, the whole press plate roller 111 is horizontally pushed through the flat push cylinder 114, the press plate roller 111 is tightly pressed at the top of the screen plate through the push-down cylinder 113 to horizontally push the screen plate to carry out film pasting, the advancing speed is stable, the screen plate is pushed to advance, the adhesive film is not torn to cover on the screen plate, the adhesive film is torn and adhered by the push screen plate, the air can be effectively prevented from being discharged by pushing the adhesive film at one time to form bubbles, the screen plate is horizontally pushed to be aligned with the edge of the adhesive film to cover, and the bubbles are effectively discharged;
the top of the pressing mechanism 12 is a horizontal conveying belt, the adhesive film drum 128 is a roller wound with adhesive films, the adhesive films on the adhesive film drum 128 extend out from the interior of the crystal planting machine body 1, the adhesive film with the adhesive surfaces facing upwards are flatly paved on the conveying belt at the top of the pressing mechanism 12, and the rubberizing clamp 11 can be lifted and separated and tightly pressed on a screen plate at the top of the pressing mechanism 12; the left side and the right side of the top of the board pressing mechanism 12 are long rod-shaped splint bottom frames 125, a conveyor belt at the top of the board pressing mechanism 12 is erected between the splint bottom frames 125 at the left side and the right side, the structure can tear a glue film and then spread and cover the glue film on the conveyor belt at the top of the board pressing mechanism 12, one side of the glue film is provided with glue, the other side of the glue film is glue-free and smooth, the side with glue is upwards attached to the screen plate during covering, the two sides of the glue film are limited by the two splint bottom frames 125, the glue film is effectively limited to advance, the glue film and the screen plate advancing at the top of the splint bottom frame 125 can be limited together, the screen plate and the glue film are mutually pulled and advanced after being covered together, so that the screen plate is stably covered on the glue film,
a plurality of supporting rollers 121 are further arranged at the front ends of the splint underframe 125 at the left side and the right side, a supporting frame plate 123 is vertically arranged at each of the left side and the right side of the splint mechanism 12, the supporting frame plate 123 is a vertical flat plate, each supporting frame plate 123 is provided with a downward pressing guide groove 124, a clamping roller 122 is erected between the downward pressing guide grooves 124 of the two supporting frame plates 123 at the left side and the right side, the left end and the right end of the clamping roller 122 are respectively slidably arranged in the two different downward pressing guide grooves 124 at the left side and the right side, two ends of the clamping roller 122 are connected with a pressing plate cylinder 126, the clamping roller 122 is driven to slide in the downward pressing guide grooves 124 in a reciprocating manner through the pressing plate cylinder 126, the downward pressing guide grooves 124 are grooves with the rear ends raised upwards to form curved circular arcs, the downward guide grooves 124 penetrate through the left side and the right side of the supporting frame plate 123, the top of the downward pressing guide grooves 124 and the pressing plate roller 111 are not in the same vertical plane any more, so that the moving paths of the clamping roller 122 and the pressing plate roller 111 can be separated, and can be prevented from interfering with each other; the clamping roller 122 can be pushed by the pressing plate cylinder 126 during clamping to be pressed on the screen plate, meanwhile, the pressing plate roller 111 can also be pressed on the screen plate, and the bottom of the screen plate is provided with the flat conveying belt and the supporting roller 121, so that the screen plate can stably advance forwards under the condition of stable clamping, the structure is delicate, the screen plate can be continuously clamped, and the clamping of the rubberizing clamp 11 is not influenced;
a cutting air cylinder 129 is further arranged on one side of the plywood chassis 125, a blade 1291 is further mounted at the top of the telescopic end of the cutting air cylinder 129, the blade 1291 is arranged on the rear side of the clamping roller 122, the blade 1291 is positioned on the front side of the platen roller 111 pressed on the net plate, and the telescopic direction of the cutting air cylinder 129 is parallel to the axis of the platen roller 111;
a guide plate roller 127 is horizontally erected above the pressing plate mechanism 12, the bottom of the guide plate roller 127 is attached to the top of the pressing plate mechanism 12, the rotation axis of the guide plate roller 127 is horizontal, the rotation axis of the guide plate roller 127 is vertical to the advancing direction of the pressing plate mechanism 12 in the same plane, the guide plate roller 127 is positioned at the rear end of the support frame plate 123, and the guide plate roller 127 is a rubber film cylinder;
therefore, the pressing operation is more convenient and stable, the screen plate is guided at the forefront by the guide plate roller 127, the screen plate is stably attached to the top of the plate pressing mechanism 12 to move forward, and the adhesive film is attached to the bottom of the screen plate.
A transfer clamp 14 is arranged at the rear end of the pressing plate mechanism 12, so that the pressing plate mechanism 12 is conveniently connected with a transfer rack 15, and the screen plate subjected to film pasting is conveyed;
a transfer material rack 15, a raw material rack 16, a recovery material rack 17 and a product rack 18 are also required to be erected on the crystal re-planting machine body 1, the material racks are all rectangular platforms, a plurality of planar screen plates are arranged on the recovery material rack 17 and the product rack 18 in an overlapped mode, only one planar screen plate is flatly arranged on each of the transfer material rack 15 and the raw material rack 16, and a plurality of limiting straight rods are uniformly and vertically arranged on the peripheries of the transfer material rack 15, the raw material rack 16, the recovery material rack 17 and the product rack 18;
the first translation guide rail 101 is erected right above a connecting line of the raw material rack 16 and the pressing plate mechanism 12, the second translation guide rail 102 is erected right above a connecting line of the tail end of the pressing plate mechanism 12 and the middle transfer rack 15, the third translation guide rail 103 is erected right above a connecting line of the transfer rack 15, the crystal planting mechanism 13 and the discharging conveyer belt 182, the transfer rack 15, the crystal planting mechanism 13 and the discharging conveyer belt 182 are arrangement work positions of three screen plates on the same straight line, the fourth translation guide rail 104 is erected right above a connecting line of the recovery rack 17 and the product rack 18, the screen plates for arranging crystal grain planes are arranged in the transfer rack 15, the raw material rack 16, the recovery rack 17 and the product rack 18 and vertical limiting straight rods around the transfer rack 15, the raw material rack 16, the recovery rack 17 and the product rack 18 for conveniently recovering screen plates stuck by adhesive films, and the screen plates are reused after film tearing,
a crystal planting mechanism 13 and a discharging conveying belt 182 are also manufactured, wherein the transfer frame 15, the crystal planting mechanism 13 and the discharging conveying belt 182 are three different screen plate moving stations on the same straight line;
the crystal planting mechanism 13 comprises a crystal planting bin 131, a support frame 132 and a crystal grain backflow bin 135, wherein the crystal grain backflow bin 135 is an empty box with an opening at the top and a closed periphery, the crystal planting bin 131 is a closed box with an opening on a vertical side face, the crystal planting bin 131 can be overturned vertically and horizontally and continuously connected to one side edge of the crystal grain backflow bin 135, the crystal planting bin 131 is communicated with the vertically attached side face of the crystal grain backflow bin 135, the support frame 132 is positioned right below the crystal planting bin 131 which is overturned horizontally, a screen plate can be separately erected on the support frame 132, a screen plate is tightly erected in the crystal planting bin 131, the screen plate in the crystal planting bin 131 is not connected and tightly attached to the top of the screen plate on the support frame 132, and each screen hole of the screen plate on the support frame 132 and the screen plate in the crystal planting bin 131 are vertically overlapped;
when the crystal grain implanting bin 131 is turned over and continuously connected to the side edge of the crystal grain refluxing bin 135, the bottom of the crystal grain refluxing bin 135 is in seamless connection with the bottom of the crystal grain implanting bin 131, the connection part is in sealing continuous connection through a rubber strip, and the bottom of the crystal grain implanting bin 131 is a screen plate for crystal grain implantation in a horizontal state;
one side of the crystal grain backflow bin 135 can be installed on a platform at the top of the crystal planting machine body 1 in a turnover mode, a turnover cylinder 133 is erected at the top of the crystal grain backflow bin 135, the fixed end of the turnover cylinder 133 is stably erected at the top of the crystal grain backflow bin 135, the telescopic end of the turnover cylinder 133 is rotatably connected to the top of the crystal planting bin 131 through a rotating shaft, a blocking plate 1351 is vertically fixed at the peripheral edge of the crystal grain backflow bin 135, the crystal grain backflow bin 135 is communicated with the crystal planting bin 131, and the crystal planting bin 131 is erected on the crystal grain backflow bin 135 through the rotating shaft;
the bottom of the grain reflux bin 135 is provided with two lifting ejector rods 137, the lifting ejector rods 137 are electric push rods, the bottom of one side of the grain reflux bin 135 can be installed on a platform at the top of the crystal planting machine body 1 in a lifting way through the lifting ejector rods 137, the bottom of the other side of the grain reflux bin 135 can be installed on the crystal planting machine body 1 in a turnover way through a rotating shaft, and the rotating shaft of the grain reflux bin 135, which is turned over on the crystal planting machine body 1, is parallel to the rotating shaft connected between the crystal planting bin 131 and the grain reflux bin 135 in the same plane;
a miniature vibration motor is arranged in the crystal planting bin 131;
the supporting frame 132 is a horizontal square supporting platform, a bottom plate base 134 is arranged below the supporting frame 132, a plurality of buffer springs 135 are arranged between the bottom plate base 134 and the supporting frame 132, and the bottom plate base 134 can be lifted and lowered in a buffering manner through the buffer springs 136 and is erected above the supporting frame 132;
a plurality of screen plate positioning rods 1311 are further vertically fixed at the peripheral edge of the top of the support frame 132, and the screen plate positioning rods 1311 are arranged around the peripheral edge of the screen plate at the top of the support frame 132 in a surrounding manner;
the supporting frame 132 is a horizontal square supporting platform, a bottom plate base 134 is arranged below the supporting frame 132, a plurality of buffer springs 135 are arranged between the bottom plate base 134 and the supporting frame 132, and the bottom plate base 134 can be lifted and lowered in a buffering manner through the buffer springs 136 and is erected above the supporting frame 132;
a plurality of screen plate positioning rods 1311 are further vertically fixed at the peripheral edge of the top of the support frame 132, and the screen plate positioning rods 1311 are arranged around the peripheral edge of the screen plate at the top of the support frame 132 in a surrounding manner; thus, the crystal implanting mechanism can implant crystal grains into the meshes in the screen plate.
A vibration hopper 19 is further arranged on one side of the crystal planting mechanism 13, the vibration hopper 19 is a conventional hopper, a guide chute 191 is arranged at an outlet of the vibration hopper 19, the guide chute 191 is obliquely arranged, the lowest end of the guide chute 191 is an outlet, and the outlet of the guide chute 191 is arranged right above the grain return bin 135 and does not interfere with the actions and positions of other mechanisms.
All the mechanisms of the device are controlled by the controller 10, the left side and the right side of the pressing plate mechanism 12 of the device refer to the left side and the right side of the advancing direction of the screen plate, the advancing direction of the screen plate is the front-back direction, the starting end is the front end, and the advancing tail end is the rear end.
When the utility model is used, a plurality of blank screen plates are overlapped and horizontally placed on the raw material rack 16, tens of screen plates can be placed, and the screen plates are limited according to the length of the limiting rods and the highest clamping height of the rubberizing clamps 11;
the adhesive tape sticking clamp 11 sucks a piece of screen plate from a raw material frame 16 and then places the screen plate on a pressing plate cylinder 126 of a pressing plate mechanism 12 for pushing, a clamping roller 122 is pressed downwards in an arc-shaped downwards pressing guide groove 124 to slide, a top lifting structure of the adhesive tape sticking clamp 11 is avoided, so that the front side of the screen plate sucked at the bottom of the adhesive tape sticking clamp 11 is clamped on a supporting roller 121 by the clamping roller 122, then the clamping roller 122 and the pressing plate roller 111 are driven rollers to clamp the screen plate, the pressing plate roller 111 is pressed at the top of the screen plate under the pushing of a downwards pressing cylinder 113, a flat pushing cylinder 114 pushes the pressing plate roller 111 forwards to enable the screen plate to be pressed, clamped and pushed, the pushing of the device is a flat pushing mode rather than a rolling mode, the advancing force of the screen plate is the same with the advancing direction, so that the screen plate is pushed forwards stably, the adhesive film can be flatly stuck at the edge, a gap is eliminated, and the adhesive film is clamped more stably by a guide plate 127 and a guide roller 127, the pressing plate cylinder is guided to and a cutting mechanism is used for controlling the cutting and cutting of the adhesive film, and the adhesive film is cut off, and the cutting mechanism 1291 is controlled by a reciprocating cutter to and the pressing mechanism to and the top of the pressing plate;
the screen plates continuously conveyed at the rear end of the pressing plate mechanism 12 are continuously clamped to the transfer rack 15 by the transfer clamp 14 for superposition, so that the screen plates on the pressing plate mechanism 12 are prevented from being stacked;
the screen plate on the transfer rack 15 is clamped by the crystal planting fixture 151, placed on the support frame 132 and limited by a limiting rod, then the turning cylinder 133 pushes the crystal planting bin 131 to turn, the crystal planting bin 131 is tightly pressed on the screen plate at the top of the support frame 132, the screen plate is also arranged in the crystal planting bin 131, the screen plate of the crystal planting bin 131 is attached to the screen plate at the top of the support frame 132, the lifting ejector rod 137 is lifted, the vibration motor is arranged in the crystal planting bin 131, so that the crystal planting bin 131 is at a low position, the crystal grains in the crystal grain backflow bin 135 continuously vibrate and flow into the crystal planting bin 131, the screen plate in the crystal planting bin 131 falls into the mesh holes of the screen plate on the support frame 132, the crystal grains falling into the screen plate on the support frame 132 are adhered by an adhesive film, the lifting ejector rod 137 is lowered, the crystal grains which are not adhered are vibrated and flow back into the crystal grain backflow bin 135, the vibration hopper 19 can continuously supplement the crystal grains in the crystal grain backflow bin 135, as long as the crystal grains in the crystal grain backflow bin 135 have enough coverage area, the screen plate where the whole coverage range of the screen plate is located is needed;
the crystal planting bin 131 is driven by the turning cylinder 133 to turn over again to be vertical, then the crystal planting clamp 151 clamps and conveys the screen plate implanted with the crystal grains to the discharging conveyer belt 182 again, the discharging conveyer belt 182 conveys the screen plate to the tail end and the screen plate implanted with the crystal grains is clamped by the discharging clamp 182 to the product rack 18 to be overlapped, the bottom of the screen plate is a smooth non-sticky surface and can be overlapped, the crystal grains are implanted at the top of the screen plate at the moment, the production line at the later stage can be used for continuous production and processing, unqualified products can be controlled and clamped by the controller 10 to enter the recycling rack 17, the unqualified rack can be observed by naked eyes and can be identified by a camera, an infrared distance meter is preferably arranged at the top of the product rack 18, the screen plate placed into the product rack 18 each time is measured for thickness, the thickness is unqualified when the thickness exceeds the standard, the distance measuring device is also of a conventional structure, the height between the product rack 18 and the infrared distance meter can be measured from top to the bottom, the actually increased thickness after the screen plate is measured each time, and the distance measuring device belongs to a structure well known by technicians in the field.
Although specific embodiments of the present invention have been described, it will be understood by those skilled in the art that the specific embodiments described are illustrative only and are not limiting upon the scope of the invention, and that equivalent modifications and variations can be made by those skilled in the art without departing from the spirit of the invention, which is to be limited only by the claims appended hereto.

Claims (8)

1. The utility model provides an automatic rubberizing implanter of paster electric capacity chip crystalline grain which characterized in that includes:
the crystal planting machine body (1) is of a frame structure, the top of the crystal planting machine body (1) is a horizontal workbench, and a film barrel (128) is further arranged inside the crystal planting machine body (1);
the top platform of the crystal planting machine body (1) is further provided with a rubberizing clamp (11), a pressing plate mechanism (12), a crystal planting mechanism (13), a transfer clamp (14), a transfer material rack (15), a crystal planting clamp (151), a raw material rack (16), a recovery material rack (17), a product material rack (18), a discharging clamp (181), a discharging conveyer belt (182), a vibrating hopper (19), a first translation guide rail (101), a second translation guide rail (102), a third translation guide rail (103), a fourth translation guide rail (104) and a controller (10);
the transfer material rack (15), the raw material rack (16), the recovery material rack (17) and the product material rack (18) are all rectangular platforms, a plurality of planar screen plates are stacked on the recovery material rack (17) and the product material rack (18), only one planar screen plate is horizontally placed on the transfer material rack (15) and the raw material rack (16), and a plurality of limiting straight rods are uniformly and vertically arranged on the periphery of the transfer material rack (15), the raw material rack (16), the recovery material rack (17) and the product material rack (18);
a rubberizing clamp (11) is hung on the first translation guide rail (101), a transfer clamp (14) is hung on the second translation guide rail (102), a crystal planting clamp (151) is hung on the third translation guide rail (103), and a discharging clamp (181) is hung on the fourth translation guide rail (104);
the first translation guide rail (101) is erected right above a connecting line of a raw material rack (16) and a pressing plate mechanism (12), the second translation guide rail (102) is erected right above a connecting line of the tail end of the pressing plate mechanism (12) and a middle transfer rack (15), the third translation guide rail (103) is erected right above a connecting line of the transfer rack (15), a crystal planting mechanism (13) and a discharging conveying belt (182), the transfer rack (15), the crystal planting mechanism (13) and the discharging conveying belt (182) are arranged working positions for arranging three screen plates on the same straight line, and the fourth translation guide rail (104) is erected right above a connecting line of a recovery rack (17) and a product rack (18);
the top of the pressing mechanism (12) is a horizontal conveying belt, the adhesive film cylinder (128) is a roller wound with adhesive films, the adhesive films on the adhesive film cylinder (128) extend out of the interior of the crystal planting machine body (1) and are flatly laid on the conveying belt at the top of the pressing mechanism (12) with the adhesive film adhesive surfaces facing upwards, and the adhesive sticking clamp (11) can be lifted and separated and is pressed on a screen plate at the top of the pressing mechanism (12);
the crystal planting mechanism (13) comprises a crystal planting bin (131), a support frame (132) and a crystal grain backflow bin (135), wherein the crystal grain backflow bin (135) is an empty box with an opening at the top and a closed periphery, the crystal planting bin (131) is a closed box with an opening on a vertical side face, the crystal planting bin (131) can be overturned vertically and horizontally and continuously connected to one side edge of the crystal grain backflow bin (135), the crystal planting bin (131) is communicated with the side face of the crystal grain backflow bin (135) which is vertically attached, the support frame (132) is positioned right below the crystal planting bin (131) which is overturned horizontally, a screen plate can be separately erected on the support frame (132), a screen plate is tightly erected in the crystal planting bin (131), the screen plate in the crystal planting bin (131) is not connected and is tightly attached to the top of the screen plate on the support frame (132), and each screen plate in the crystal planting bin (131) and the screen plate on the support frame (132) are vertically overlapped;
the outlet end of the vibration hopper (19) is over against the top opening of the grain reflux bin (135);
the adhesive tape sticking clamp (11), the pressing plate mechanism (12), the crystal planting mechanism (13), the transfer clamp (14), the crystal planting clamp (151), the discharging clamp (181), the discharging conveying belt (182), the vibrating hopper (19), the first translation guide rail (101), the second translation guide rail (102), the third translation guide rail (103) and the fourth translation guide rail (104) are all connected with the controller (10) independently.
2. The automatic rubberizing implanter of a chip capacitor chip die of claim 1, wherein: the gluing fixture (11), the transferring fixture (14), the crystal planting fixture (151) and the discharging fixture (181) are flat plates, a plurality of vacuum suction holes are uniformly distributed in the bottoms of the flat plates, a horizontal pushing cylinder (114) is arranged at the top of the front end of the gluing fixture (11), the horizontal pushing cylinder (114) pushes horizontally, a pressing cylinder (113) is arranged at the telescopic end of the horizontal pushing cylinder (114), the pressing cylinder (113) stretches vertically downwards, a pressure plate roller (111) is erected at the telescopic end of the pressing cylinder (113), the pressure plate roller (111) is a freely rotating drum, and the rotating axis of the pressure plate roller (111) is horizontally arranged;
the rubberizing clamp (11), the transfer clamp (14), the crystal planting clamp (151) and the discharging clamp (181) are driven on respective guide rails through servo motors.
3. The automatic rubberizing implanter of a chip-capacitor chip die of claim 2, wherein: the left side and the right side of the top of the pressing plate mechanism (12) are long rod-shaped clamping plate bottom frames (125), a conveying belt at the top of the pressing plate mechanism (12) is erected between the clamping plate bottom frames (125) at the left side and the right side, a plurality of supporting rollers (121) are further arranged at the front ends of the clamping plate bottom frames (125) at the left side and the right side, a supporting frame plate (123) is vertically arranged at the left side and the right side of the pressing plate mechanism (12), the supporting frame plate (123) is a vertical flat plate, a downward pressing guide groove (124) is formed in each supporting frame plate (123), a clamping roller (122) is erected between the downward pressing guide grooves (124) of the two supporting frame plates (123) at the left side and the right side, the left end and the right end of the clamping roller (122) are respectively arranged in the two different downward pressing guide grooves (124) at the left side and the right side in a sliding manner, a pressing plate cylinder (126) is connected with two ends of the clamping roller (122), and the clamping roller (122) is driven to slide in the downward pressing guide grooves (124) in a reciprocating manner through the pressing cylinder (126);
a guide plate roller (127) is horizontally erected above the pressing plate mechanism (12), the bottom of the guide plate roller (127) is attached to the top of the pressing plate mechanism (12), the rotating axis of the guide plate roller (127) is horizontal, the rotating axis of the guide plate roller (127) is perpendicular to the advancing direction of the pressing plate mechanism (12) in the same plane, the guide plate roller (127) is positioned at the rear end of the support frame plate (123), and the guide plate roller (127) is a rubber film cylinder;
a cutting air cylinder (129) is further arranged on one side of the clamping plate bottom frame (125), a blade (1291) is further mounted at the top of the telescopic end of the cutting air cylinder (129), the blade (1291) is arranged on the rear side of the clamping roller (122), the blade (1291) is positioned on the front side of the platen roller (111) pressed on the screen plate, and the telescopic direction of the cutting air cylinder (129) is parallel to the axis of the platen roller (111).
4. The automatic rubberizing implanter of a chip capacitor chip die of claim 1, wherein: when the crystal planting bin (131) is connected to the side of the crystal grain backflow bin (135) in a turning mode, the bottom of the crystal grain backflow bin (135) is connected with the bottom of the crystal planting bin (131) in a seamless mode, the connection position is connected in a sealing mode through a rubber strip, and the bottom of the crystal planting bin (131) is a screen plate for planting crystals in a horizontal state;
one side of the grain backflow bin (135) can be installed on a platform at the top of the crystal planting machine body (1) in a turnover and lifting mode, a turnover cylinder (133) is erected at the top of the grain backflow bin (135), the fixed end of the turnover cylinder (133) is stably erected at the top of the grain backflow bin (135), the telescopic end of the turnover cylinder (133) is rotatably connected to the top of the crystal planting bin (131) through a rotating shaft, a blocking plate (1351) is vertically fixed on the peripheral edge of the grain backflow bin (135), the grain backflow bin (135) is communicated with the crystal planting bin (131), and the crystal planting bin (131) is erected on the grain backflow bin (135) through the rotating shaft;
two lifting ejector rods (137) are arranged at the bottom of the crystal grain backflow bin (135), the lifting ejector rods (137) are electric push rods, the bottom of one side of the crystal grain backflow bin (135) can be installed on a platform at the top of the crystal planting machine body (1) in a lifting mode through the lifting ejector rods (137), the bottom of the other side of the crystal grain backflow bin (135) can be installed on the crystal planting machine body (1) in a turnover mode through a rotating shaft, and the rotating shaft of the crystal grain backflow bin (135) in the turnover mode on the crystal planting machine body (1) is parallel to the rotating shaft connected between the crystal planting bin (131) and the crystal grain backflow bin (135) in the same plane;
a miniature vibration motor is arranged in the crystal planting bin (131);
the supporting frame (132) is a horizontal square supporting platform, a bottom plate base (134) is arranged below the supporting frame (132), a plurality of buffer springs (136) are uniformly arranged between the bottom plate base (134) and the supporting frame (132), and the bottom plate base (134) can be erected above the supporting frame (132) in a buffering and lifting mode through the buffer springs (136);
a plurality of screen plate positioning rods (1311) are vertically fixed at the periphery of the top of the support frame (132), and the screen plate positioning rods (1311) are arranged at the periphery of the screen plate at the top of the support frame (132) in a surrounding mode.
5. The automatic rubberizing implanter of a chip capacitor chip die of claim 1, wherein: the working positions of the material transferring frame (15), the crystal planting mechanism (13) and the discharging conveying belt (182) are sequentially arranged from front to back, the discharging conveying belt (182) is a screen conveying belt which is horizontally arranged, and the rearmost end of the discharging conveying belt (182) is positioned right below the discharging clamp (181) on the fourth translation guide rail (104).
6. The automatic adhesive tape sticking implanter of chip capacitor chip crystalline grains according to claim 1, characterized in that: the rubberizing clamp (11), the transfer clamp (14), the crystal planting clamp (151) and the discharging clamp (181) are all vacuum chucks with flat-plate-shaped bottoms;
a negative pressure device is arranged in the crystal planting machine body (1), and the rubberizing clamp (11), the transfer clamp (14), the crystal planting clamp (151) and the discharging clamp (181) are hermetically connected with the negative pressure device in the crystal planting machine body (1).
7. The automatic adhesive tape sticking implanter of chip capacitor chip crystalline grains according to claim 1, characterized in that: the grain crystal growing machine is characterized by further comprising a guide chute (191), wherein the guide chute (191) is fixedly arranged on a top platform of the grain growing machine body (1), the feed end of the guide chute (191) is connected to the discharge hole of the vibration hopper (19), and the discharge end of the guide chute (191) is over against the top opening of the grain reflux bin (135).
8. The automatic rubberizing implanter of a chip capacitor chip die of claim 1, wherein: the controller (10) is a plc controller.
CN202222601275.3U 2022-09-30 2022-09-30 Automatic rubberizing implanter of paster electric capacity chip crystalline grain Active CN218849425U (en)

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Application Number Priority Date Filing Date Title
CN202222601275.3U CN218849425U (en) 2022-09-30 2022-09-30 Automatic rubberizing implanter of paster electric capacity chip crystalline grain

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222601275.3U CN218849425U (en) 2022-09-30 2022-09-30 Automatic rubberizing implanter of paster electric capacity chip crystalline grain

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Publication Number Publication Date
CN218849425U true CN218849425U (en) 2023-04-11

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CN202222601275.3U Active CN218849425U (en) 2022-09-30 2022-09-30 Automatic rubberizing implanter of paster electric capacity chip crystalline grain

Country Status (1)

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