CN218831826U

CN218831826U - Tea rapid prototyping and cake pressing device

Info

Publication number: CN218831826U
Application number: CN202223478688.3U
Authority: CN
Inventors: 王永生
Original assignee: Tongjiang Wenfeng Jinshan Tea Co ltd
Current assignee: Tongjiang Wenfeng Jinshan Tea Co ltd
Priority date: 2022-12-26
Filing date: 2022-12-26
Publication date: 2023-04-11
Anticipated expiration: 2032-12-26

Abstract

The utility model discloses a tea rapid forming and cake pressing device, which comprises a base, wherein a conveyor belt is arranged on the base, a plurality of tea cake molds are arranged on the conveyor belt, a fixed frame is fixedly connected on the base, a cake pressing cylinder is arranged on the fixed frame, a preheating and softening mechanism is arranged on one side of the cake pressing cylinder, the preheating and softening mechanism comprises a softening cylinder, a charging opening and a connecting pipe are arranged on the softening cylinder, the top end of the connecting pipe is connected with a steam pipe, the end part of the steam pipe is connected with a steam furnace, the bottom end of the connecting pipe is provided with a rotary joint, and the end part of the rotary joint is connected with a rotary pipe; the utility model discloses a set up and preheat softening mechanism, driving motor drives the swivelling joint pipe and rotates, and the swivelling joint pipe rotates and drives the stirring piece and rotate, stirs tealeaves to at the in-process of stirring, inside steam boiler continuously let in a soft section of thick bamboo with steam, discharged by the gas outlet, make tealeaves and steam fully contact and soften, improve and soften and press the cake effect.

Description

Tea rapid prototyping and cake pressing device

Technical Field

The utility model relates to a tea processing technology field specifically is a tealeaves rapid prototyping presses cake device.

Background

Tea leaves, commonly known as tea, generally comprise leaves and buds of tea trees and can be divided into green tea, black tea, oolong tea, white tea, yellow tea and black tea, tea cakes made of the tea leaves can be conveniently transported and stored, and a cake pressing device is needed to carry out rapid forming operation on the tea leaves during tea cake processing.

In the prior art, publication No. CN211721743U discloses a tea rapid forming and cake pressing device, which comprises an operation table; the operating platform comprises a weighing area, a tea steaming area, a cloth wrapping area and a cake pressing area; the operating platform is arranged to be circular; a rotating shaft is arranged above the center of the operating platform; a transfer plate is fixedly arranged on the rotating shaft; the transfer plate is arranged above the operating platform in parallel; the transfer plate is driven by the rotating shaft to rotate; the weighing area, the tea steaming area, the cloth wrapping area and the cake pressing area are sequentially and evenly distributed on the operating platform; a first pressure sensor is arranged below the weighing area; a first display screen is arranged at the edge of the weighing area; the first display screen displays the weight value obtained by the first pressure sensor; the tea steaming area is provided with air holes; a steam oven is arranged below the tea steaming area; a tea cake pressing plate is horizontally arranged above the tea cake pressing area, and a hydraulic rod is vertically and fixedly arranged above the tea cake pressing plate; the cake pressing area below is provided with the tea biscuit mould and adopts semi-automatization mode, a plurality of processes of tea biscuit suppression are concentrated on an operation panel and are accomplished, the occupation of land space is saved, the loaded down with trivial details procedure of each step transportation has been saved, realize mechanized automatic transportation, production efficiency is accelerated, the tea biscuit size of machine suppression is unified simultaneously, weight is unified, high quality, but when carrying out cake pressing shaping operation to tealeaves, steam lets in behind the tea biscuit mould, and contact between the tealeaves is not enough abundant, it is not ideal enough to the softening effect of tealeaves, make the effect of cake pressing not ideal enough.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a tealeaves rapid prototyping presses cake device to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a tea rapid forming and cake pressing device comprises a base, wherein a conveyor belt is arranged on the base, a plurality of tea cake molds are arranged on the conveyor belt, a fixing frame is fixedly connected to the base, a cake pressing cylinder is arranged on the fixing frame, and a preheating and softening mechanism is arranged on one side of the cake pressing cylinder;

preheat and soften mechanism including softening a section of thick bamboo, be equipped with charge door and connecting pipe on softening a section of thick bamboo, the connecting pipe top is connected with the steam pipe, steam pipe end connection has the steam boiler, the connecting pipe bottom is equipped with rotary joint, the rotary joint tip is connected with the swivel pipe, a plurality of outlet ducts of fixedly connected with on the swivel pipe, it is a plurality of fixedly connected with stirring piece between the outlet duct, all be equipped with the gas outlet on outlet duct and the swivel pipe, swivel pipe one side transmission is connected with driving motor.

As a further preferred of this technical scheme, soften a section of thick bamboo and set up on the mount, just the discharge gate department that softens a section of thick bamboo is equipped with the solenoid valve, soften a section of thick bamboo and mount detachable connections.

As a further preferred aspect of the present invention, the connection pipe is fixedly attached to the softening cylinder, and the connection pipe is threadedly connected to the steam pipe.

As a further preferred aspect of the present technical solution, the transmission structure between the driving motor and the rotating tube includes a driving gear and a driven gear, the driven gear is fixedly connected with the rotating tube, and the driving gear is fixedly connected with an end portion of an output shaft of the driving motor.

As a further preferred aspect of the present technical solution, the driving motor is fixedly installed on the softening cylinder, and the rotating pipe is rotatably connected with the inner wall of the softening cylinder.

As a further preferred aspect of the technical solution, one side of the base is fixedly connected with a jacking magnet block, and the bottom of the tea cake mold is fixedly connected with a jacking mechanism.

As a further preferred of this technical scheme, jacking mechanism includes the fixing base, the inside sliding connection of fixing base has the activity roof-rack, activity roof-rack bottom fixedly connected with activity magnet piece, be equipped with reset spring between activity roof-rack and the fixing base.

The utility model provides a tealeaves rapid prototyping presses cake device possesses following beneficial effect:

(1) The utility model discloses a set up and preheat softening mechanism, driving motor drives the swivelling joint pipe and rotates, and the swivelling joint pipe rotates and drives the stirring piece and rotate, stirs tealeaves to at the in-process of stirring, inside steam boiler continuously let in a soft section of thick bamboo with steam, discharged by the gas outlet, make tealeaves and steam fully contact and soften, improve and soften and press the cake effect.

(2) The utility model discloses a set up jack-up mechanism, produce repulsion through the jack-up magnet piece to the activity magnet piece and promote the removal of activity roof-rack, it is ejecting with the tea cake, improve the convenience of unloading.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is an enlarged view of the structure at a in fig. 1 of the present invention;

fig. 3 is a schematic view of a connection structure between the rotary tube and the driving motor according to the present invention;

FIG. 4 is a schematic view of the connection structure between the tea cake mold and the jacking magnet block of the present invention;

in the figure: 1. a base; 2. a conveyor belt; 3. a tea cake mould; 4. a cake pressing cylinder; 5. a preheating and softening mechanism; 6. a softening cylinder; 7. a feed inlet; 8. a steam oven; 9. a steam pipe; 10. a connecting pipe; 11. a rotary joint; 12. rotating the tube; 13. an air outlet pipe; 14. a stirring sheet; 15. an air outlet; 16. a drive motor; 17. a driven gear; 18. a driving gear; 19. a fixed seat; 20. a movable top frame; 21. a movable magnet block; 22. jacking up the magnet block; 23. a return spring.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

The utility model provides a technical scheme: as shown in fig. 1, in this embodiment, a tealeaves rapid prototyping briquetting device, including base 1, be equipped with conveyer belt 2 on the base 1, be equipped with a plurality of tea biscuit moulds 3 on the conveyer belt 2, fixedly connected with mount on the base 1, be equipped with the briquetting cylinder 4 on the mount, 4 one side of briquetting cylinder are equipped with preheats softening mechanism 5, and accessible conveyer belt 2 carries tea biscuit mould 3 to utilize and preheat softening mechanism 5 and fully soften tealeaves, and will carry out rapid prototyping by the briquetting cylinder 4 through the tealeaves that softens in sending into tea biscuit mould 3 again, effectively improve and soften and the briquetting effect.

As shown in fig. 2 and 3, the preheating and softening mechanism 5 includes a softening cylinder 6, the softening cylinder 6 is disposed on a fixing frame, a discharge port of the softening cylinder 6 is provided with a solenoid valve to facilitate release of tea leaves, the softening cylinder 6 is detachably connected with the fixing frame, the softening cylinder 6 is provided with a feed port 7 and a connecting pipe 10, the top end of the connecting pipe 10 is connected with a steam pipe 9, the connecting pipe 10 is fixedly mounted on the softening cylinder 6, the connecting pipe 10 is in threaded connection with the steam pipe 9 and can be conveniently mounted and dismounted, the end of the steam pipe 9 is connected with a steam oven 8, the bottom end of the connecting pipe 10 is provided with a rotary joint 11, the end of the rotary joint 11 is connected with a rotary pipe 12, the rotary pipe 12 is fixedly connected with a plurality of air outlet pipes 13, and a plurality of stirring blades 14 are fixedly connected between the air outlet pipes 13, the tea leaf softening device is characterized in that gas outlets 15 are formed in the gas outlet pipe 13 and the rotating pipe 12, a driving motor 16 is connected to one side of the rotating pipe 12 in a transmission mode, a transmission structure between the driving motor 16 and the rotating pipe 12 comprises a driving gear 18 and a driven gear 17, the driven gear 17 is fixedly connected with the rotating pipe 12, the driving gear 18 is fixedly connected with the end portion of an output shaft of the driving motor 16, the driving motor 16 is fixedly mounted on the softening cylinder 6, the rotating pipe 12 is rotatably connected with the inner wall of the softening cylinder 6, the driving gear 18 can be driven to rotate by the driving motor 16, the driven gear 17 is driven to rotate by the driving gear 18, the rotating pipe 17 drives the rotating pipe 12 to rotate, the rotating pipe 12 rotates to drive the stirring pieces 14 to rotate, tea leaves are stirred, and in the stirring process, the steam oven 8 continuously introduces steam into the softening cylinder 6 and is discharged from the gas outlets 15, the tea leaves are fully contacted and softened with the steam, and the softening and cake pressing effects are improved.

As shown in fig. 1 and 4, a jacking magnet block 22 is fixedly connected to one side of the base 1, a jacking mechanism is fixedly connected to the bottom of the tea cake mold 3 and comprises a fixed seat 19, a movable jacking frame 20 is slidably connected to the inside of the fixed seat 19, a movable magnet block 21 is fixedly connected to the bottom end of the movable jacking frame 20, and the opposite end magnetic poles of the movable magnet block 21 and the jacking magnet block 22 are the same, so that when the tea cake mold 3 moves to the position of the jacking magnet block 22, the jacking magnet block 22 can push the movable magnet block 21 to move, a reset spring 23 is arranged between the movable jacking frame 20 and the fixed seat 19 to reset the movable jacking frame 20, and the movable jacking frame 20 can be pushed to move by the repulsion force generated by the jacking magnet block 22 on the movable magnet block 21, so that the tea cake is ejected out, and the convenience of unloading is improved.

The utility model provides a tealeaves rapid prototyping presses cake device, concrete theory of operation as follows:

in-service use the utility model discloses the time, driving motor 16 drives driving gear 18 and rotates, and driving gear 18 rotates and drives driven gear 17 and rotate, and driven gear 17 rotates and drives rotatory pipe 12 and rotate, and rotatory pipe 12 rotates and drives stirring piece 14 and rotate, stirs tealeaves to at the in-process of stirring, steam oven 8 continuously lets in steam inside softening section of thick bamboo 6, is discharged by gas outlet 15, makes tealeaves fully contact with steam soften, improves and softens and the pressure cake effect.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a tealeaves rapid prototyping presses cake device, includes base (1), its characterized in that: a conveyor belt (2) is arranged on the base (1), a plurality of tea cake molds (3) are arranged on the conveyor belt (2), a fixing frame is fixedly connected to the base (1), a cake pressing cylinder (4) is arranged on the fixing frame, and a preheating and softening mechanism (5) is arranged on one side of the cake pressing cylinder (4);

preheat softening mechanism (5) including softening a section of thick bamboo (6), be equipped with charge door (7) and connecting pipe (10) on softening a section of thick bamboo (6), connecting pipe (10) top is connected with steam pipe (9), steam pipe (9) end connection has steam boiler (8), connecting pipe (10) bottom is equipped with rotary joint (11), rotary joint (11) end connection has rotatory pipe (12), a plurality of outlet duct (13) of fixedly connected with are gone up in rotatory pipe (12), and is a plurality of fixedly connected with stirring piece (14) between outlet duct (13), all be equipped with gas outlet (15) on outlet duct (13) and rotatory pipe (12), rotatory pipe (12) one side transmission is connected with driving motor (16).

2. The tea rapid prototyping and cake pressing device of claim 1 wherein: the softening cylinder (6) is arranged on the fixing frame, the electromagnetic valve is arranged at the discharge opening of the softening cylinder (6), and the softening cylinder (6) is detachably connected with the fixing frame.

3. The tea rapid prototyping and cake pressing device of claim 1 wherein: the connecting pipe (10) is fixedly arranged on the softening cylinder (6), and the connecting pipe (10) is in threaded connection with the steam pipe (9).

4. The tea rapid prototyping and cake pressing device of claim 1 wherein: the transmission structure between the driving motor (16) and the rotating pipe (12) comprises a driving gear (18) and a driven gear (17), the driven gear (17) is fixedly connected with the rotating pipe (12), and the driving gear (18) is fixedly connected with the end part of an output shaft of the driving motor (16).

5. The tea rapid prototyping and cake pressing device of claim 1 wherein: the driving motor (16) is fixedly installed on the softening cylinder (6), and the rotating pipe (12) is rotatably connected with the inner wall of the softening cylinder (6).

6. The tea rapid prototyping and cake pressing device of claim 1 wherein: one side of the base (1) is fixedly connected with a jacking magnet block (22), and the bottom of the tea cake die (3) is fixedly connected with a jacking mechanism.

7. The tea leaf rapid prototyping and cake pressing device as set forth in claim 6, wherein: the jacking mechanism comprises a fixed seat (19), a movable top frame (20) is connected to the inside of the fixed seat (19) in a sliding mode, a movable magnet block (21) is fixedly connected to the bottom end of the movable top frame (20), and a reset spring (23) is arranged between the movable top frame (20) and the fixed seat (19).