CN218785175U

CN218785175U - Low-energy-consumption closed mold preheating station

Info

Publication number: CN218785175U
Application number: CN202222836121.2U
Authority: CN
Inventors: 于亮
Original assignee: Shengwang Auto Parts Kunshan Co ltd
Current assignee: Shengwang Auto Parts Kunshan Co ltd
Priority date: 2022-10-27
Filing date: 2022-10-27
Publication date: 2023-04-04
Anticipated expiration: 2032-10-27

Abstract

The utility model provides a closed mould of low energy consumption preheats station relates to the mould and preheats technical field, comprises a workbench, workstation left side surface fixed connection has the backup pad, backup pad right side surface fixed connection has the hydraulic stem, fixed surface is connected with the slide rail on the workstation, the slide rail surface is provided with the sliding seat, fixed surface is connected with the mounting bracket on the sliding seat, fixed surface is connected with the motor under the mounting bracket, the motor slides with the mounting bracket and runs through. The utility model discloses in, through the cooperation setting of bottom plate, heating cabinet and baffle, can make the formation enclosure space in the heating cabinet, rate of heating is fast when heating the mould, can effectively reduce the energy consumption, through the cooperation setting of motor, initiative pivot, driving gear, driven spindle, reduction gear and carousel, can drive mould normal running fit and make mould and heat source uniform contact, the setting of cooperation thermoscope can effective accurate control mould temperature.

Description

Low-energy-consumption closed mold preheating station

Technical Field

The utility model relates to a mould preheats technical field, especially relates to closed mould of low energy consumption preheats station.

Background

The low-pressure casting die forming surface can be sprayed with the coating to play the roles of easy demoulding and die protection, and the die can be sprayed only after being preheated to a certain temperature before the coating is sprayed.

Among the prior art, the preheating mode that adopts at present is to put the mould on the warm table, directly uses naked light to heat the mould, and this kind of heating mode is very low to thermal utilization ratio, and the energy consumption is higher, and one set of mould preheats and need use 22.3m3 natural gas, because can not the even heating still have the inaccurate problem of temperature monitoring when open space heating.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving prior art, the preheating mode that adopts at present is put the mould on the warm table, directly uses naked light to heat towards the mould, and this kind of heating mode is very low to thermal utilization ratio, and the energy consumption is higher, and one set of mould preheats and need use 22.3m3 natural gas, because can not the even heating still have the problem that temperature monitoring is inaccurate when open space heating, and the closed mould of low energy consumption who proposes preheats the station.

In order to achieve the above purpose, the utility model adopts the following technical scheme: closed mould preheating station of low energy consumption, comprises a workbench, workstation left side surface fixedly connected with backup pad, backup pad right side surface fixedly connected with hydraulic stem, surface fixedly connected with slide rail on the workstation, the slide rail surface is provided with the sliding seat, fixed surface is connected with the mounting bracket on the sliding seat, fixed surface is connected with the motor under the mounting bracket, the motor slides with the mounting bracket and runs through, motor output end fixedly connected with initiative pivot, the fixed surface is connected with the driving gear in the initiative pivot, the meshing of driving gear surface has reduction gear, reduction gear upper surface fixedly connected with carousel, the equal symmetrical fixedly connected with bracing piece in workstation upper surface both sides is two sets of equal fixedly connected with bottom plate, two between the bracing piece up end fixedly connected with heating cabinet between the bottom plate upper surface, fixed surface is connected with combustor on the heating cabinet, the heating cabinet inside surface is provided with the burner, the heating cabinet internal surface is provided with the thermoscope, the heating cabinet internal surface inlays and is equipped with high temperature resistant plate, heating cabinet surface symmetry is provided with baffle, two fixedly connected with the roof between the baffle.

Preferably, the hydraulic stem right-hand member face is connected with sliding seat left side surface fixed connection, sliding seat internal surface and slide rail surface sliding connection, mounting bracket and bottom plate fixed connection, hydraulic stem start flexible can promote the sliding seat and remove, can release the mould after the heating is accomplished from the heating cabinet, and the sliding seat can remove along the slide rail when removing.

Preferably, fixed surface is connected with driven rotating shaft under the reduction gear, the terminal surface rotates with the mounting bracket upper surface under the driven rotating shaft to be connected, and the motor starts can drive the rotation of initiative pivot, and the initiative pivot drives the driving gear and rotates, and the driving gear can drive reduction gear and rotate the drive carousel and carry out slow rotation, can make the even heating of accepting the burner port of mould.

Preferably, the combustor is supporting setting with the burner port, the thermoscope cooperatees with the carousel position, thermoscope and combustor electric connection, when the combustor starts the burner port work and heats the mould, the thermoscope can monitor mould surface temperature, can close the combustor when the temperature reaches standard.

Preferably, two equal fixedly connected with electric telescopic handle of bottom plate upper surface, two electric telescopic handle up end all with be connected roof lower fixed surface and be connected, put into the heating cabinet back at the mould, electric telescopic handle starts the shrink and can move down through connecting two baffles of connection drive of roof, the baffle can form the enclosure space with the heating cabinet cooperation, plays energy-conserving effect of reducing consumption.

Preferably, the equal symmetry of heating cabinet both sides surface has seted up the spout, four the equal sliding connection of spout internal surface has the draw runner, and is two sets of the draw runner respectively with two baffle fixed connection, when the baffle removed, the baffle can remove along the spout through the connection of draw runner, and the cooperation setting of spout and draw runner has played limiting displacement to the removal orbit of baffle promptly.

Preferably, two the baffle lower surface all is provided with the fire protection pad, the mounting bracket lower surface is provided with the heat insulating mattress, and back under the shield lid, the fire protection pad can laminate with the bottom plate, avoids the flame to leap up, and the setting of heat insulating mattress can completely cut off the hot-air and prevent that the motor from burning out.

Compared with the prior art, the utility model has the advantages and positive effects that,

1. the utility model discloses in, through the cooperation setting of bottom plate, heating cabinet and baffle, can make the interior enclosure space that forms of heating cabinet, rate of heating is fast when heating the mould, can effectively reduce the energy consumption, and through the cooperation setting of motor, initiative pivot, driving gear, driven rotating shaft, reduction gear and carousel, can drive mould normal running fit and make mould and heat source even contact, the setting of cooperation thermoscope can effective accurate control mould temperature.

2. The utility model discloses in, can prevent through the setting of high temperature resistant board that the heat distributes in the heating cabinet, the setting of heat insulating mattress can completely cut off the hot-air and prevent that the motor from burning out.

Drawings

FIG. 1 is a perspective view of the low energy consumption closed mold preheating station of the present invention;

fig. 2 is a rear view of the present invention, which provides a low energy consumption closed mold preheating station;

FIG. 3 is a schematic view of the turntable structure of the low-energy-consumption closed mold preheating station of the present invention;

fig. 4 is the utility model provides a baffle structure schematic diagram of closed mould preheating station of low energy consumption.

Illustration of the drawings: 1. a work table; 2. a slide rail; 3. a support plate; 4. a hydraulic lever; 5. a sliding seat; 6. a support bar; 7. a mounting frame; 8. a motor; 9. a heat insulating pad; 10. a driving rotating shaft; 11. a driving gear; 12. a driven rotating shaft; 13. a reduction gear; 14. a turntable; 15. a combustion engine; 16. a burner port; 17. a base plate; 18. an electric telescopic rod; 19. a heating box; 20. a baffle plate; 21. connecting the top plate; 22. a fire protection mat; 23. a chute; 24. a slide bar; 25. a high temperature resistant plate; 26. a temperature detector.

Detailed Description

In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the present invention is not limited to the limitations of the specific embodiments of the present disclosure.

Referring to fig. 1-4, the present invention provides a technical solution: closed mould preheating station of low energy consumption, including workstation 1, 1 left side of workstation fixed surface is connected with

backup pad

3, 3 right side fixed surface of backup pad is connected with hydraulic stem 4, fixed surface is connected with slide rail 2 on the workstation 1, slide rail 2 surface is provided with sliding seat 5, fixed surface is connected with mounting bracket 7 on the sliding seat 5, fixed surface is connected with motor 8 under the mounting bracket 7, motor 8 slides with mounting bracket 7 and runs through, motor 8 output end fixedly connected with initiative pivot 10, the last fixed surface of initiative pivot 10 is connected with driving gear 11, driving gear 11 surface meshing has reduction gear 13, fixed surface is connected with carousel 14 on reduction gear 13, the equal symmetrical fixedly connected with bracing piece 6 in 1 upper surface both sides of workstation, equal fixedly connected with bottom plate 17 between two sets of bracing piece 6 up end, fixedly connected with heating cabinet 19 between two bottom plate 17 upper surfaces, fixed surface is connected with combustor 15 on heating cabinet 19, the top is provided with burner 16 in the heating cabinet 19, heating cabinet 19 internal surface is provided with thermoscope 26, heating cabinet 19 internal surface inlays and is equipped with high temperature resistant plate 25, heating cabinet 19 external surface symmetry is provided with baffle 20, fixedly connected with between two baffle 20.

As shown in fig. 1 and 2, the right end face of the hydraulic rod 4 is fixedly connected with the outer surface of the left side of the sliding seat 5, the inner surface of the sliding seat 5 is slidably connected with the outer surface of the sliding rail 2, the mounting frame 7 is fixedly connected with the bottom plate 17, the hydraulic rod 4 is started to stretch and can push the sliding seat 5 to move, the heated mold can be pushed out from the heating box 19, and the sliding seat 5 can move along the sliding rail 2 when moving.

As shown in fig. 3, a driven rotating shaft 12 is fixedly connected to the lower surface of the reduction gear 13, the lower end surface of the driven rotating shaft 12 is rotatably connected to the upper surface of the mounting frame 7, the motor 8 is started to drive the driving rotating shaft 10 to rotate, the driving rotating shaft 10 drives the driving gear 11 to rotate, the driving gear 11 drives the reduction gear 13 to rotate to drive the turntable 14 to slowly rotate, and the mold can be uniformly heated by the burner 16.

As shown in FIG. 3, the burner 15 is matched with the burner port 16, the temperature detector 26 is matched with the position of the turntable 14, the temperature detector 26 is electrically connected with the burner 15, when the burner 15 starts the burner port 16 to work to heat the mold, the temperature detector 26 can monitor the surface temperature of the mold, and the burner 15 can be turned off when the temperature reaches the standard.

As shown in fig. 4, the upper surfaces of the two bottom plates 17 are fixedly connected with electric telescopic rods 18, the upper end surfaces of the two electric telescopic rods 18 are fixedly connected with the lower surface of a connecting top plate 21, after a mold is placed in a heating box 19, the electric telescopic rods 18 start to shrink and can drive two baffle plates 20 to move downwards through the connection of the connecting top plate 21, and the baffle plates 20 can be matched with the heating box 19 to form a closed space, so that the effects of energy conservation and consumption reduction are achieved.

As shown in fig. 1 and 2, the outer surfaces of two sides of the heating box 19 are symmetrically provided with sliding grooves 23, the inner surfaces of the four sliding grooves 23 are connected with sliding strips 24 in a sliding manner, the two groups of sliding strips 24 are fixedly connected with the two baffles 20 respectively, when the baffles 20 move, the baffles 20 can move along the sliding grooves 23 through the connection of the sliding strips 24, namely, the sliding grooves 23 and the sliding strips 24 are matched to limit the moving track of the baffles 20.

As shown in fig. 4, the lower surfaces of the two baffles 20 are provided with the fireproof pads 22, the lower surface of the mounting frame 7 is provided with the heat insulation pad 9, and after the baffles 20 are covered, the fireproof pads 22 can be attached to the bottom plate 17, so that the flame is prevented from jumping out, and the heat insulation pad 9 can insulate hot air to prevent the motor 8 from being burned out.

The use method and the working principle of the device are as follows: when the mould needs to be preheated, the mould is placed on the rotary table 14, the electric telescopic rod 18 is started to contract and can drive the two baffles 20 to move downwards through the connection of the connecting top plate 21, the baffles 20 can be matched with the heating box 19 to form a closed space, heat dissipation in the heating box 19 can be prevented through the arrangement of the high-temperature resistant plate 25, after the baffles 20 are covered, the fireproof pad 22 can be attached to the bottom plate 17, flame leap out is avoided, the starting burner 15 can heat the mould through the burner port 16, the motor 8 can drive the driving rotating shaft 10 to rotate when being started, the driving rotating shaft 10 drives the driving gear 11 to rotate, the driving gear 11 can drive the reduction gear 13 to rotate to drive the rotary table 14 to slowly rotate, the mould can be uniformly heated by the burner port 16, the heat insulation pad 9 can be isolated from hot air to prevent the motor 8 from being burnt out, the temperature measurer 26 can monitor the surface temperature of the mould, the burner 15 can be closed when the temperature reaches the standard, the expansion of the starting electric telescopic rod 18 can drive the baffles 20 to move upwards after the heating is completed, the mould can be pushed out from the heating box 19, and the mould can be conveniently taken by a worker.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in other forms, and any person skilled in the art may use the above-mentioned technical contents to change or modify the equivalent embodiment into equivalent changes and apply to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical matters of the present invention will still fall within the protection scope of the technical solution of the present invention.

Claims

1. Closed mould preheating station of low energy consumption, including workstation (1), its characterized in that: the heating device is characterized in that a supporting plate (3) is fixedly connected to the outer surface of the left side of the workbench (1), a hydraulic rod (4) is fixedly connected to the outer surface of the right side of the supporting plate (3), a sliding rail (2) is fixedly connected to the upper surface of the workbench (1), a sliding seat (5) is arranged on the outer surface of the sliding rail (2), a mounting frame (7) is fixedly connected to the upper surface of the sliding seat (5), a motor (8) is fixedly connected to the lower surface of the mounting frame (7), the motor (8) is slidably penetrated through the mounting frame (7), an output end of the motor (8) is fixedly connected with an active rotating shaft (10), an upper end surface of the active rotating shaft (10) is fixedly connected with a driving gear (11), a reduction gear (13) is meshed with the outer surface of the driving gear (11), a rotary disc (14) is fixedly connected to the upper surface of the reduction gear (13), supporting rods (6) are fixedly connected to the two upper surfaces of the workbench (1), supporting rods (6) are symmetrically and fixedly connected to the two supporting rods (6), a base plate (17) is fixedly connected between the upper end surfaces, a heating box (19) is fixedly connected to the upper surface of the two base plate (17), a heating box (19) is fixedly connected to the upper surface of the heating box (19), a combustion port (16) is arranged on the heating box (19), and a temperature measuring device (26) is arranged on the top, high temperature resistant plate (25) are inlayed to heating cabinet (19) internal surface, heating cabinet (19) surface symmetry is provided with baffle (20), two fixedly connected with connection roof (21) between baffle (20).

2. The low energy consumption closed mold preheating station of claim 1, wherein: the hydraulic rod (4) right-hand member face is fixedly connected with sliding seat (5) left side surface, sliding seat (5) internal surface and slide rail (2) surface sliding connection, mounting bracket (7) and bottom plate (17) fixed connection.

3. The low energy consumption closed mold preheating station of claim 1, characterized in that: fixed surface is connected with driven spindle (12) under reduction gear (13), terminal surface is connected with mounting bracket (7) upper surface rotation under driven spindle (12).

4. The low energy consumption closed mold preheating station of claim 1, wherein: the burner (15) and the burner port (16) are arranged in a matched manner, the temperature detector (26) is matched with the position of the turntable (14), and the temperature detector (26) is electrically connected with the burner (15).

5. The low energy consumption closed mold preheating station of claim 1, characterized in that: two equal fixedly connected with electric telescopic handle (18) in bottom plate (17) upper surface, two electric telescopic handle (18) up end all with be connected roof (21) lower surface fixed connection.

6. The low energy consumption closed mold preheating station of claim 1, characterized in that: the heating cabinet (19) both sides surface has all the symmetry seted up spout (23), four equal sliding connection of spout (23) internal surface has draw runner (24), and is two sets of draw runner (24) are respectively with two baffle (20) fixed connection.

7. The low energy consumption closed mold preheating station of claim 1, characterized in that: two baffle (20) lower surface all is provided with fire prevention pad (22), mounting bracket (7) lower surface is provided with heat insulating mattress (9).