CN218778709U - Railway box wagon loader - Google Patents
Railway box wagon loader Download PDFInfo
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- CN218778709U CN218778709U CN202223189552.0U CN202223189552U CN218778709U CN 218778709 U CN218778709 U CN 218778709U CN 202223189552 U CN202223189552 U CN 202223189552U CN 218778709 U CN218778709 U CN 218778709U
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Abstract
The utility model discloses a railway box wagon carloader, including turning to running gear, electrical system, handling device, transplanting device, environment recognition device, transplanting device is connected with running gear and slides around the running gear, and handling device is connected with transplanting device and slides from top to bottom along transplanting device's guide rail, and electrical system is fixed in and turns to the running gear rear end, and environment recognition device includes machine vision system, range radar, and range radar installs in the running gear both sides. The utility model discloses a carloader and electrical system cooperation can guide to fixed goods position, and transplanting device gets goods automatically, and carloader year goods guide transversely gets into in the carriage, unloads through the guide of environment recognition device, and the car machine returns fixed goods position automatically after unloading, can realize unmanned-automatic discernment operational environment, and automatic loading and unloading work improve work efficiency, replace the work of operator under adverse circumstances, reduce operator intensity of labour, ensure operator's physical and mental health.
Description
Technical Field
The utility model relates to a railway box wagon handling equipment technical field especially relates to a railway box wagon carloader that is used for box wagon in bags, barreled, case dress material loading and unloading.
Background
Lack the fork truck that is applicable to box wagon material loading and unloading among the prior art, especially do not have the special fork truck that is used for the loading and unloading of box wagon bagged, barreled, boxed material, it is the ordinary fork truck of manual operation loads and unloads usually, and the problem of existence is: the turning radius of a common forklift is large, when the forklift is loaded and unloaded in a carriage, the forklift needs to move for many times to adjust the posture, so that the loading and unloading requirements can be met, the efficiency is low, the cost is high, and the automation is not convenient to realize. The labor intensity of operators is high, the working environment is severe, and the physical and psychological health of the operators is not facilitated.
SUMMERY OF THE UTILITY MODEL
The utility model discloses just for overcome the shortcoming that above-mentioned prior art exists, provide a railway box wagon carloader. The utility model discloses a carloader and electrical system cooperation can guide to fixed goods position, and transplanting device gets goods automatically, and carloader year goods guide transversely gets into in the carriage, unloads through the guide of environment recognition device, and the car machine returns fixed goods position automatically after unloading, can realize unmanned-automatic discernment operational environment, and automatic loading and unloading work improve work efficiency, replace the work of operator under adverse circumstances, reduce operator intensity of labour, ensure operator's physical and mental health.
The utility model provides a technical scheme that its technical problem adopted is:
the utility model provides a railway boxcar carloader, includes running gear, electrical system, handling device, transplanting device, and transplanting device is connected with running gear and slides around following the track in the running gear, handling device is connected with transplanting device and slides from top to bottom along transplanting device's guide rail, still includes environment recognition device, and electrical system is fixed in the running gear rear end, and environment recognition device includes machine vision system, range radar, the range radar is installed in the running gear both sides.
The traveling device comprises a chassis, driving wheels and rails, wherein the chassis is provided with horizontal rails, the transplanting device slides back and forth in the horizontal rails, the driving wheels are fixed at the four corners of the chassis, and the moving direction of the loading and unloading machine is realized by controlling the angles of the driving wheels.
The transplanting device comprises a fixing frame, guide wheels, power wheels and guide rails, wherein the guide wheels and the power wheels are respectively fixed on the lower portions of two sides of the fixing frame, the guide wheels are respectively arranged at the front and rear positions of the power wheels, the fixing frame is provided with vertical guide rails, and the loading and unloading device slides up and down in the vertical guide rails.
The loading and unloading device comprises a pushing device, a fork rod and a clamping device which are connected, the pushing device comprises a scissor fork, a push plate, a first connecting rod, a second connecting rod and a guide post, the clamping device comprises a first rotating shaft, a third connecting rod, a second rotating shaft and a third rotating shaft, the third connecting rod is hinged with the clamping device through the first rotating shaft and can rotate, the third connecting rod is hinged with a shaft seat on the pushing device through the second rotating shaft and can rotate around the second rotating shaft, the upper end of the second connecting rod is hinged with the third connecting rod through the third rotating shaft and can rotate around the third rotating shaft, one side of the scissor fork is connected with the push plate, the other side of the scissor fork is connected with the guide post, the guide post is provided with a guide groove in the vertical direction, and the first connecting rod moves up and down along the guide groove.
The range radar adopts laser range radar, installs in the running gear both sides, machine vision system includes industry camera one, industry camera two, and industry camera one is installed on the transplanting device top, and industry camera two is installed at handling device front end.
The fork lever is a roller fork lever.
The external dimension of the railway box wagon car loader is 2300 mm in length, 2300 mm in width and 2500mm in height.
The beneficial effects of the utility model are that:
1. the utility model discloses a carloader and electrical system cooperation can guide to fixed goods position, and transplanting device gets goods automatically, and carloader year goods guide transversely gets into in the carriage, unloads through the guide of environment recognition device, and the car loader returns fixed goods position automatically after unloading, can realize unmanned-automatic discernment operational environment, automatic or semi-automatic execution action.
Through cooperating with the accuse system, constitute automatic loading and unloading system with carloader, warehouse, pile up neatly machine people together, realize unmanned operation, improve work efficiency, replace the work of operator under adverse circumstances, guarantee operator's physical and mental health, reduce operator intensity of labour.
2. The utility model discloses an electrical system control running gear, transplanting device, handling device's action accomplishes the artifical heavy load operation of operator, has solved the heavy manual labor of operator under adverse circumstances. Through adopting laser rangefinder radar range finding, guarantee fork truck safe operation in the carriage, the phenomenon of colliding with does not have.
3. The walking device comprises a chassis, a driving wheel and a track. A horizontal rail is arranged on the chassis, and the transplanting device slides forwards and backwards in the horizontal rail. The driving wheels are fixed at four corners of the chassis, the moving direction of the loading and unloading machine is realized by controlling the angles of the driving wheels, the loading and unloading machine longitudinally moves at 0 degree, transversely moves at 90 degrees and turns in place at 45 degrees. The moving direction of the loading and unloading machine is realized by controlling the angle of the guide wheel, the loading and unloading machine longitudinally moves at 0 degree, transversely moves at 90 degrees and turns on site at 45 degrees, so that the forklift can straightly move, transversely move, obliquely move and turn on site, and the posture can be conveniently adjusted in the box wagon by turning on site and transversely moving.
4. The loading and unloading device comprises a pushing device, a fork rod and a clamping device which are connected, the pushing device comprises a shear fork, a push plate, a first connecting rod, a second connecting rod and a guide post, the clamping device comprises a third rotating shaft connecting rod, a second rotating shaft and a third rotating shaft, the third connecting rod is hinged with the clamping device through the first rotating shaft and can rotate, the third connecting rod is hinged with a shaft seat on the pushing device through the second rotating shaft and can rotate around the second rotating shaft, the upper end of the second connecting rod is hinged with the third connecting rod through the third rotating shaft and can rotate around the third rotating shaft, one side of the shear fork is connected with the push plate, the other side of the shear fork is connected with the guide post, the guide post is provided with a guide groove in the vertical direction, and the first connecting rod moves up and down along the guide groove. When the push plate moves forwards, the scissor fork extends out of the first connecting rod and the second connecting rod to descend, the third connecting rod rotates around the second rotating shaft, and the third connecting rod drives the clamping device to ascend to finish the action of loosening the clamping device to push out goods. When the push plate moves backwards, the scissor fork withdraws the first connecting rod and the second connecting rod to ascend, and the third connecting rod drives the clamping device to descend to finish the action of taking goods and clamping.
The utility model discloses a handling device has realized that the whole buttress sign indicating number of disposable to material in the box wagon is neat, promotes loading efficiency greatly.
5. The utility model realizes the back-and-forth movement of the loading and unloading device through the transplanting device, thereby facilitating the transportation and the unloading from the carriage; the material is moved up and down and pushed out through the loading and unloading device, and unloading at different heights is facilitated.
6. The fork lever is a roller fork lever. The utility model discloses to the goods in bags because soft deformation tenesmus, inconvenient discharge need great push-out force's problem, adopt roller type fork arm structure, conveniently discharge, reduce push-out force and reduce energy consumption.
7. The overall dimension of the railway box wagon loader is 2300 mm in length, 2300 mm in width and 2500mm in height. The goods can be conveniently loaded and unloaded in the boxcar, and the work efficiency is improved according to the personalized customization of the size of the railway carriage. The self-locking and limiting of the lifting height and the pushing distance are realized through an electric control system, and the safe operation of the forklift in the carriage is ensured.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
fig. 2 is a front view of an embodiment of the present invention;
FIG. 3 is a left side view of FIG. 2;
fig. 4 is a schematic structural view of the railway box wagon loading machine of the present invention for loading and unloading goods in the carriage;
FIG. 5 is a schematic structural view of the middle walking device of the present invention;
FIG. 6 is a schematic structural view of the transplanting device of the present invention;
fig. 7 is a schematic structural view of the loading and unloading device of the present invention;
fig. 8 is a schematic view of the connection structure of the middle scissors fork, the push plate and the guide post of the present invention.
In the figure, a walking device 1, a chassis 11, a driving wheel 12, a rail 13, an electric control system 2, a handling device 3, a pushing device 31, a scissor fork 311, a push plate 312, a first connecting rod 313, a second connecting rod 314, a shaft seat 315, a guide post 316, a fork rod 32, a clamping device 33, a first rotating shaft 331, a third connecting rod 332, a second rotating shaft 333, a third rotating shaft 334, a transplanting device 4, a guide rail 41, a fixed frame 42, a first guide wheel 43, a power wheel 44, a second guide wheel 45, an environment recognition device 5, a first industrial camera 51, a second industrial camera 52, a distance measuring radar 53, goods 17, a carriage 18 and a railway box car loader 19.
Detailed Description
In order to make the technical solutions in the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments.
As shown in fig. 1-8, a railway boxcar loader 19 comprises a walking device 1, an electric control system 2, a loading and unloading device 3, a transplanting device 4 and an environment recognition device 5, wherein the transplanting device 4 is connected with the walking device 1 and slides back and forth along the walking device 1, the loading and unloading device 3 is connected with the transplanting device 4 and slides up and down along a guide rail of the transplanting device 4, the electric control system 2 is fixed at the rear end of the walking device, the environment recognition device 5 comprises a machine vision system and a ranging radar, the ranging radar is installed on two sides of the walking device, if the ranging radar adopts a laser ranging radar, the machine vision system comprises a first industrial camera 51, a second industrial camera 52 and a ranging radar 53, the first industrial camera 51 is installed at the top end of the transplanting device 4, and the second industrial camera 52 is installed at the front end of the loading and unloading device 3. The utility model realizes the forward and backward movement of the loading and unloading device 3 through the transplanting device 4, which is convenient for transportation and unloading from the carriage 18; the materials are moved up and down and pushed out through the loading and unloading device 3, and unloading at different heights is facilitated.
The traveling device comprises a chassis 11, driving wheels 12 and rails 13, wherein the chassis 11 is provided with the horizontal rails 13, the transplanting device 4 slides back and forth in the horizontal rails 13, the driving wheels 12 are fixed at four corners of the chassis 11, the moving direction of the loading and unloading machine is realized by controlling the angles of the driving wheels 12, the loading and unloading machine longitudinally moves at 0 degree, transversely moves at 90 degrees and turns on site at 45 degrees, and the driving wheels 12 provide moving power for the traveling device 1. The driving wheel 12 adopts an automatic 90-degree steering structure, and realizes straight-going, transverse-going, oblique-going and pivot steering of the forklift. The posture of the box wagon can be conveniently adjusted through pivot steering and transverse movement.
The loading and unloading device 3 comprises a pushing device 31, a fork rod 32 and a clamping device 33 which are connected, the pushing device 31 comprises a scissor fork 311, a push plate 312, a first connecting rod 313, a second connecting rod 314 and a guide post 316, the clamping device 33 comprises a first rotating shaft 331, a third connecting rod 332, a second rotating shaft 333 and a third rotating shaft 334, the third connecting rod 332 is hinged with the clamping device 33 through the first rotating shaft 331 and can rotate, the third connecting rod 332 is hinged with a shaft seat 315 on the pushing device 31 through the second rotating shaft 333 and can rotate around the second rotating shaft 333, the upper end of the second connecting rod 314 is hinged with the third connecting rod 332 through the third rotating shaft 334 and can rotate around the third rotating shaft 334, one side of the scissor fork 311 is connected with the push plate 312, the other side of the scissor fork 311 is connected with the first connecting rod 313, a guide groove in the vertical direction is formed in the guide post 316, and the first connecting rod 313 moves up and down along the guide groove.
The yoke 32 is a roller yoke. The utility model discloses to goods 17 in bags because soft deformation tenesmus, inconvenient discharge need great push-out force's problem, adopt roller type fork arm structure, conveniently discharge, reduce the push-out force and reduce energy consumption.
The transplanting device 4 comprises a guide rail 41, a fixing frame 42, guide wheels and power wheels 44, wherein the guide wheels and the power wheels 44 are respectively fixed at the lower parts of the two sides of the fixing frame 42, the guide wheels comprise a first guide wheel 43 and a second guide wheel 45 which are positioned at the front and back positions of the power wheels 44, the power wheels 44 provide moving power for the transplanting device 4, the first guide wheel 43 and the second guide wheel 45 ensure that the transplanting device 4 moves along a straight line, and the loading and unloading device 3 is matched with the guide rail 41 and slides up and down along the guide rail 41.
The second industrial camera is mounted at the front end of the fork 32 of the loading and unloading device 3.
When the push plate moves forward, the scissor extends out of the first connecting rod 313 and the second connecting rod 314 to descend, the third connecting rod 332 rotates around the second rotating shaft 333, and the third connecting rod 332 drives the clamping device 33 to ascend to finish the action of loosening the clamping device 33 to push the goods 17. When the push plate moves backwards, the scissor retracting connecting rod I313 and the connecting rod II 314 ascend, and the connecting rod III 332 drives the clamping device 33 to descend, so that the goods taking and clamping actions are completed. The fork of the forklift is supported with the pushing-out and stabilizing structure, so that the one-time two-side stacking and stacking of materials in the railway carriage are realized, and the working efficiency is greatly improved.
The utility model discloses to boxcar inner space size, design railway boxcar carloader's overall dimension. The overall dimension of the railway box wagon loading machine is 2300 multiplied by the width and 2300 multiplied by the height and 2500mm, so that the loading and unloading of the bagged goods in the box wagon are convenient, the customized customization is individualized according to the dimension of the railway box, and the working efficiency is improved. The self-locking and limiting of the lifting height and the pushing distance are realized through the electric control system 2, and the safe operation of the forklift in the carriage is ensured.
The utility model discloses a working process:
the utility model discloses a carloader and 2 cooperations of electrical system can automatic guide to fixed goods position, and transplanting device gets goods automatically, and the carloader carries cargo automatic guide and transversely gets into in the carriage 18, and the drive wheel turns to 90, and carloader longitudinal movement unloads through the guide of environment recognition device, and the carloader returns fixed goods position automatically after unloading, can realize unmanned-automatic identification operational environment, automatic or semi-automatic execution action. In addition, through cooperating with control system 2, constitute automatic loading and unloading system with carloader, warehouse, pile up neatly machine people together, realize unmanned operation, improve work efficiency, replace the work of operator under adverse circumstances, guarantee operator's physical and mental health, reduce operator intensity of labour.
The utility model discloses an electrical system 2 realizes discerning the surrounding environment, controls running gear 1, transplanting device 4, handling device 3's action. The utility model discloses a set up the environment recognition device, with 2 cooperations of electrical system, can automatic identification operational environment, realize the automatic selection route, get goods, unload automatically, automatic load to sign indicating number goods point, automatic sign indicating number goods automatically. The utility model discloses an artifical heavy load operation of operator has been accomplished in the automation of machinery, has solved the heavy manual labor of operator under abominable operational environment. Through adopting laser rangefinder radar range finding, guarantee fork truck safe operation in the carriage, the phenomenon of colliding with does not have.
In the description of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "vertical", "horizontal", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of describing the present invention, but do not require the present invention to be constructed or operated in a specific orientation, and therefore, cannot be construed as limiting the present invention. The terms "connected" and "connected" in the present invention should be understood broadly, for example, they may be connected or detachably connected; the terms may be directly connected or indirectly connected through intermediate components, and specific meanings of the terms may be understood as specific conditions by those skilled in the art.
The foregoing is a preferred embodiment of the present invention, and the description of the specific embodiments is only for better understanding of the idea of the present invention. Modifications and equivalents may be made in accordance with the principles of the present invention which are also considered to fall within the scope of the invention.
Claims (7)
1. The utility model provides a railway boxcar carloader, includes running gear, electrical system, handling device, transplanting device, and transplanting device is connected with running gear and slides around following the track in the running gear, handling device is connected with transplanting device and slides from top to bottom along transplanting device's guide rail, and characterized by still includes environment recognition device, and electrical system is fixed in the running gear rear end, and environment recognition device includes machine vision system, range radar, the range radar is installed in the running gear both sides.
2. The boxcar loader of claim 1, wherein the traveling device comprises a chassis, driving wheels and rails, the chassis is provided with horizontal rails, the transplanting device slides back and forth in the horizontal rails, the driving wheels are fixed at four corners of the chassis, and the moving direction of the loader is realized by controlling the angles of the driving wheels.
3. The boxcar loader as claimed in claim 1, wherein the transplanting device comprises a fixed frame, guide wheels, power wheels and guide rails, the guide wheels and the power wheels are respectively fixed at the lower parts of both sides of the fixed frame, the guide wheels are respectively arranged at the front and rear positions of the power wheels, the fixed frame is provided with vertical guide rails, and the loading and unloading device slides up and down in the vertical guide rails.
4. The boxcar loader of claim 1, wherein the loading device comprises a push-out device, a fork rod and a clamping device which are connected with each other, the push-out device comprises a scissor fork, a push plate, a first connecting rod, a second connecting rod and a guide post, the clamping device comprises a third rotating shaft, a third rotating shaft and a third rotating shaft, the third connecting rod is hinged with the clamping device through the first rotating shaft and can rotate, the third connecting rod is hinged with a shaft seat on the push-out device through the second rotating shaft and can rotate around the second rotating shaft, the upper end of the second connecting rod is hinged with the third connecting rod through the third rotating shaft and can rotate around the third rotating shaft, one side of the scissor fork is connected with the push plate, the other side of the scissor fork is connected with the guide post, the scissor fork is connected with the first connecting rod, the guide post is provided with a guide groove in a vertical direction, and the first connecting rod moves up and down along the guide groove.
5. The boxcar loader of claim 1, wherein the range radar is a laser range radar and is mounted on two sides of the traveling device, the machine vision system comprises a first industrial camera and a second industrial camera, the first industrial camera is mounted on the top end of the transplanting device, and the second industrial camera is mounted on the front end of the loading and unloading device.
6. The boxcar loader of claim 4, wherein the forks are roller forks.
7. The railway boxcar loader of claim 1, wherein the overall dimensions of the railway boxcar loader are 2300 mm in length, 2300 mm in width and 2500mm in height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223189552.0U CN218778709U (en) | 2022-11-30 | 2022-11-30 | Railway box wagon loader |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223189552.0U CN218778709U (en) | 2022-11-30 | 2022-11-30 | Railway box wagon loader |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218778709U true CN218778709U (en) | 2023-03-31 |
Family
ID=85711099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223189552.0U Active CN218778709U (en) | 2022-11-30 | 2022-11-30 | Railway box wagon loader |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218778709U (en) |
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2022
- 2022-11-30 CN CN202223189552.0U patent/CN218778709U/en active Active
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