CN218749269U

CN218749269U - Continuity plastic uptake shaping all-in-one

Info

Publication number: CN218749269U
Application number: CN202222214476.8U
Authority: CN
Inventors: 佴加保; 孙金龙
Original assignee: Suzhou Xiangcheng Weixiang Plastic Co ltd
Current assignee: Suzhou Xiangcheng Weixiang Plastic Co ltd
Priority date: 2022-08-22
Filing date: 2022-08-22
Publication date: 2023-03-28
Anticipated expiration: 2032-08-22

Abstract

The utility model discloses a continuity plastic-suction forming all-in-one, including the plastic-suction forming machine, be fixed with the carriage on the outer wall of plastic-suction forming machine one side, install the riser through the lateral shifting unit on the outer wall of carriage one side, the U type frame is installed through Z axle lift unit at the back of riser, be fixed with the partition panel on the inner wall of U type frame one side, the central point department of putting of U type frame bottom rotates and installs the vertical scroll, and the bottom of vertical scroll runs through to the outside of U type frame and installs the work piece and adsorb the unit, the work piece adsorbs the unit including fixing the connecting plate in the vertical scroll bottom, the pneumatic suction cup who adsorbs the plastic uptake work piece is all installed to the both sides of connecting plate bottom. The utility model discloses by the cooperation work of parts such as lateral shifting unit, rotatory adsorption component, save the manual work of getting the material of staff, reduce staff's operation intensity to reduce plastic uptake forming machine's shut down clearance, promote the continuity of operation efficiency of organism.

Description

Continuity plastic uptake shaping all-in-one

Technical Field

The utility model relates to a plastic uptake shaping all-in-one technical field specifically is a continuity plastic uptake shaping all-in-one.

Background

The plastic suction forming machine is used for making cups, covers, bowls, basins, food, medicine packages and other containers by using PP, PE, BOPS, PS and other plastics, the plastic suction forming machine mainly utilizes vacuum suction generated by a vacuum pump to carry out plastic suction on thermoplastic plastic sheets such as PVC, PET, PETG, APTT, PP, PE, PS and the like after being heated and softened through a mould to form vacuum covers in various shapes or attach the vacuum covers on the surfaces of products in various shapes, the plastic suction is divided into thin plastic suction and thick plastic suction according to the thickness of the sheets, the application is very wide, the existing plastic suction forming all-in-one machine generally guides extruded sheets into equipment, the plastic suction is carried out after being heated and softened, the workpieces after being subjected to the plastic suction are required to be manually taken out by workers, sorted and recovered, and enter the next cutting station to remove redundant material edges by cutting equipment, in the process, the workers need to manually take out the workpieces from the plastic suction forming all-in-one machine and convey the plastic suction forming machine to the down station, so that the shutdown clearance of the plastic suction forming all-in-one machine is prolonged, and the continuous plastic suction forming efficiency is not high.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a continuity plastic uptake shaping all-in-one to provide the plastic uptake shaping all-in-one in solving above-mentioned background art and need get the problem of piece by the staff is manual after accomplishing the plastic uptake of work piece.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a continuity plastic uptake shaping all-in-one, includes the plastic uptake shaping machine, be fixed with the carriage on the outer wall of plastic uptake shaping machine one side, install the riser through the lateral shifting unit on the outer wall of carriage one side, the back of riser is installed U type frame through Z axle lifting unit, be fixed with the partition panel on the inner wall of U type frame one side, the central point department of putting the bottom of U type frame rotates and installs the vertical scroll, and the bottom of vertical scroll runs through to the outside of U type frame and installs work piece absorption unit, work piece absorption unit is including fixing the connecting plate in the vertical scroll bottom, the pneumatic chuck that adsorbs the plastic uptake work piece is all installed to the both sides of connecting plate bottom, the top of vertical scroll extends to the outside of partition panel and with rotatory adsorption component interconnect, install PLC control panel on the outer wall of plastic uptake shaping machine one side.

Preferably, the lateral moving unit comprises a ball screw rotatably mounted on the outer wall of the support frame, a thread on one side of the surface of the ball screw is connected with the back of the vertical plate through a nut pair, a first motor is mounted on the outer wall on one side of the support frame, and the output end of the first motor is connected with the ball screw through a belt wheel transmission structure.

Preferably, the belt wheel transmission structure comprises a transmission shaft arranged at the output end of the first motor, a driving belt wheel is arranged at the top end of the transmission shaft, a driven belt wheel is fixed at one end of the surface of the ball screw, and a crawler belt is wound between the driven belt wheel and the driving belt wheel.

Preferably, the Z-axis lifting unit comprises an air cylinder installed on the surface of the vertical plate, a top plate is fixed to the top end of a piston rod of the air cylinder, and one end of the top plate is fixedly connected with the outer wall of the U-shaped frame.

Preferably, the Z-axis lifting unit further comprises a rectangular hollow-out portion arranged on the surface of the vertical plate, and one end of the top plate extends to the outside of the rectangular hollow-out portion and is fixedly connected with the outer wall of the U-shaped frame.

Preferably, the pneumatic suction cups are located at corners of the connecting plate, and the two groups of pneumatic suction cups are in a symmetrical structure about a center line of the connecting plate.

Preferably, the rotary adsorption component consists of a bevel gear transmission structure and an adsorption angle locking structure.

Preferably, the awl tooth transmission structure is including installing the second motor in the partition panel bottom, the pivot is installed to the output of second motor, and the top of pivot is fixed with the drive bevel gear, the awl tooth transmission structure is still including installing the bearing frame on the partition panel top, the internal rotation of bearing frame installs the driven shaft, and the one end of driven shaft is fixed with driven bevel gear, driven bevel gear and drive bevel gear intermeshing, the other end and the absorption angle locking structure interconnect of driven shaft.

Preferably, the adsorption angle locking structure comprises a worm wheel disc arranged at the top end of the vertical shaft and a worm arranged at the other end of the driven shaft, and the worm wheel disc are meshed with each other.

Compared with the prior art, the beneficial effects of the utility model are that: this continuity plastic uptake shaping all-in-one is through being provided with the structure of mutually supporting such as rotatory adsorption component and pneumatic sucking disc, the staff opens the lateral shifting unit through PLC control panel, rotatory adsorption component and work piece adsorb the unit and carry out work, the work piece after the plastic uptake in the plastic uptake make-up machine is adsorbed to the work piece of work piece absorption unit, remove the work piece to next one by the lateral shifting unit this moment and cut the station, thereby save the work that the staff was manual to get the material, reduce staff's operation intensity, and reduce the shut down clearance of plastic uptake make-up machine, promote the continuous operation efficiency of organism.

Drawings

Fig. 1 is a schematic view of the structure of the present invention;

FIG. 2 is an enlarged schematic view of the structure at A of FIG. 1 according to the present invention;

fig. 3 is a side view schematic structure diagram of the present invention;

FIG. 4 is an enlarged schematic view of the structure of FIG. 3B according to the present invention;

fig. 5 is a schematic top view of the connection plate of the present invention;

in the figure: 1. a plastic suction forming machine; 101. a PLC control panel; 2. a support frame; 3. a ball screw; 4. a vertical plate; 401. a rectangular hollowed-out portion; 5. a cylinder; 6. a top plate; 7. a U-shaped frame; 701. a partition panel; 8. a first motor; 801. a drive shaft; 802. a driving pulley; 803. a crawler; 804. a driven pulley; 9. a connecting plate; 901. a vertical shaft; 10. a pneumatic suction cup; 11. a second motor; 12. a rotating shaft; 13. a drive bevel gear; 14. a bearing seat; 15. a driven shaft; 16. a driven bevel gear; 17. a worm; 18. a worm gear disk.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides an embodiment: a continuous plastic-suction forming integrated machine comprises a plastic-suction forming machine 1, wherein a supporting frame 2 is fixed on the outer wall of one side of the plastic-suction forming machine 1, a vertical plate 4 is installed on the outer wall of one side of the supporting frame 2 through a transverse moving unit, the transverse moving unit comprises a ball screw 3 rotatably installed on the outer wall of the supporting frame 2, threads on one side of the surface of the ball screw 3 are mutually connected with the back surface of the vertical plate 4 through a nut pair, a first motor 8 is installed on the outer wall of one side of the supporting frame 2, and the output end of the first motor 8 is mutually connected with the ball screw 3 through a belt wheel transmission structure;

the belt wheel transmission structure comprises a transmission shaft 801 arranged at the output end of the first motor 8, a driving belt wheel 802 is arranged at the top end of the transmission shaft 801, a driven belt wheel 804 is fixed at one end of the surface of the ball screw 3, and a crawler 803 is wound between the driven belt wheel 804 and the driving belt wheel 802;

the first motor 8 enables the ball screw 3 to rotate through a belt wheel transmission structure, and the ball screw 3 drives the vertical plate 4, the U-shaped frame 7, the workpiece adsorption unit and other parts to move towards the direction of the plastic suction forming machine 1 through the nut pair until the vertical plate 4 moves to the limit position;

the back of the vertical plate 4 is provided with a U-shaped frame 7 through a Z-axis lifting unit, a partition plate 701 is fixed on the inner wall of one side of the U-shaped frame 7, a vertical shaft 901 is rotatably arranged at the central position of the bottom end of the U-shaped frame 7, the bottom end of the vertical shaft 901 penetrates through the outside of the U-shaped frame 7 and is provided with a workpiece adsorption unit, and the workpiece adsorption unit adsorbs a workpiece subjected to plastic suction in the plastic suction forming machine 1;

the workpiece adsorption unit comprises a connecting plate 9 fixed at the bottom end of the vertical shaft 901, pneumatic suckers 10 for adsorbing plastic suction workpieces are arranged on two sides of the bottom end of the connecting plate 9, the pneumatic suckers 10 are located at the corner positions of the connecting plate 9, and the two groups of pneumatic suckers 10 are in a symmetrical structure about the center line of the connecting plate 9;

the top end of the vertical shaft 901 extends to the outside of the partition plate 701 and is connected with the rotary adsorption component, a PLC control panel 101 is installed on the outer wall of one side of the plastic suction forming machine 1, and after the plastic suction forming machine 1 completes the plastic suction action, a worker starts the transverse moving unit, the rotary adsorption component and the workpiece adsorption unit through the PLC control panel 101 to work;

the rotary adsorption component consists of a bevel gear transmission structure and an adsorption angle locking structure, the bevel gear transmission structure comprises a second motor 11 installed at the bottom end of the partition plate 701, a rotating shaft 12 is installed at the output end of the second motor 11, a driving bevel gear 13 is fixed at the top end of the rotating shaft 12, the second motor 11 enables a vertical shaft 901 and a connecting plate 9 to rotate through the bevel gear transmission structure and the adsorption angle locking structure until a pneumatic sucker 10 rotates to the position right above an adsorbed workpiece, at the moment, the pneumatic sucker 10 generates negative pressure through an external pump body through an air pipe, the workpiece is sucked by the pneumatic sucker 10, and after the workpiece is sucked, the PLC control panel 101 enables a transverse moving unit and the rotary adsorption component to reversely work until the adsorbed workpiece is sent to a next cutting station;

the manual material taking work of workers is omitted, the operation intensity of the workers is reduced, the stop clearance of the plastic suction forming machine 1 is reduced, and the continuous operation efficiency of the machine body is improved;

the Z-axis lifting unit comprises an air cylinder 5 arranged on the surface of the vertical plate 4, a top plate 6 is fixed at the top end of a piston rod of the air cylinder 5, one end of the top plate 6 is fixedly connected with the outer wall of the U-shaped frame 7, the Z-axis lifting unit further comprises a rectangular hollow-out portion 401 arranged on the surface of the vertical plate 4, one end of the top plate 6 extends to the outside of the rectangular hollow-out portion 401 and is fixedly connected with the outer wall of the U-shaped frame 7, and under the condition that the specifications of workpieces are different, a worker can open the air cylinder 5 to work through the PLC control panel 101, so that the air cylinder 5 pulls the U-shaped frame 7, the rotary adsorption assembly, the workpiece adsorption unit and other components to move downwards through the top plate 6 until the bottom end of the pneumatic suction disc 10 can be in contact with the upper surface of the workpieces, and the negative pressure suction force of the pneumatic suction disc 10 can suck the workpieces, and the processing requirements of the workpieces with different specifications are met;

the bevel gear transmission structure further comprises a bearing seat 14 installed at the top end of the partition plate 701, a driven shaft 15 is rotatably installed inside the bearing seat 14, a driven bevel gear 16 is fixed at one end of the driven shaft 15, the driven bevel gear 16 and the driving bevel gear 13 are meshed with each other, and the other end of the driven shaft 15 is connected with the adsorption angle locking structure;

the adsorption angle locking structure comprises a worm wheel disc 18 installed at the top end of the vertical shaft 901 and a worm 17 installed at the other end of the driven shaft 15, the worm 17 is meshed with the worm wheel disc 18, the second motor 11 and the driving bevel gear 13 are sequentially driven by the second motor 11 to rotate, the driving bevel gear 13 drives the driven shaft 15 and the worm 17 to rotate through the driven bevel gear 16, the worm 17 and the worm wheel disc 18 are meshed with each other, the worm wheel disc 18 drives the vertical shaft 901 and the connecting plate 9 to rotate, the worm 17 and the worm wheel disc 18 form a self-locking structure in the process, the vertical shaft 901 and the connecting plate 9 cannot swing or shake after swinging to the upper portion of a workpiece, and the stability of the device during workpiece transferring is improved.

When the vacuum forming machine is used, firstly, after a vacuum forming action of the vacuum forming machine 1 is completed, a worker starts a transverse moving unit, a rotary adsorption component and a workpiece adsorption unit through a PLC control panel 101 to work, so that the workpiece adsorption unit adsorbs the workpiece subjected to vacuum forming in the vacuum forming machine 1, in the process, a first motor 8 enables a ball screw 3 to rotate through a belt wheel transmission structure, the ball screw 3 drives a vertical plate 4, a U-shaped frame 7, the workpiece adsorption unit and other parts to move towards the direction of the vacuum forming machine 1 through a nut pair until the vertical plate 4 moves to a limit position, a second motor 11 enables a vertical shaft 901 and a connecting plate 9 to rotate through a bevel gear transmission structure and an adsorption angle locking structure until the pneumatic suction disc 10 rotates to the position right above the adsorbed workpiece, at the moment, the pneumatic suction disc 10 generates negative pressure through an external pump body through an air pipe, the workpiece is adsorbed by the pneumatic suction disc 10 at the moment, after the workpiece is adsorbed by the PLC control panel 101 enables the transverse moving unit and the rotary adsorption component to reversely work, the workpiece subjected to be conveyed to a next cutting station, so that the work of manual material taking of the worker is omitted, the work intensity of the vacuum forming machine is reduced, and the shutdown efficiency of the vacuum forming machine 1 is improved, and the continuous operation efficiency of the vacuum forming machine is improved.

Claims

1. The utility model provides a continuity plastic uptake shaping all-in-one which characterized in that: including plastic uptake make-up machine (1), be fixed with carriage (2) on the outer wall of plastic uptake make-up machine (1) one side, install riser (4) through the lateral shifting unit on the outer wall of carriage (2) one side, U type frame (7) are installed through Z axle lifting unit in the back of riser (4), be fixed with partition panel (701) on the inner wall of U type frame (7) one side, the central point department of putting of U type frame (7) bottom rotates and installs vertical scroll (901), and the bottom of vertical scroll (901) runs through to the outside of U type frame (7) and installs work piece adsorption unit, work piece adsorption unit is including fixing connecting plate (9) in vertical scroll (901) bottom, pneumatic chuck (10) of adsorbing the plastic uptake work piece are all installed to the both sides of connecting plate (9) bottom, the top of vertical scroll (901) extends to the outside of partition panel (701) and adsorbs subassembly interconnect with the rotation, install PLC control panel (101) on the outer wall of plastic uptake make-up machine (1) one side.

2. The continuous plastic-uptake molding all-in-one machine of claim 1, wherein: the lateral shifting unit comprises a ball screw (3) rotatably installed on the outer wall of the supporting frame (2), threads on one side of the surface of the ball screw (3) are connected with the back face of the vertical plate (4) through a nut pair, a first motor (8) is installed on the outer wall of one side of the supporting frame (2), and the output end of the first motor (8) is connected with the ball screw (3) through a belt wheel transmission structure.

3. The continuous plastic-uptake molding all-in-one machine of claim 2, wherein: the belt wheel transmission structure comprises a transmission shaft (801) installed at the output end of a first motor (8), a driving belt wheel (802) is installed at the top end of the transmission shaft (801), a driven belt wheel (804) is fixed at one end of the surface of the ball screw (3), and a crawler belt (803) is wound between the driven belt wheel (804) and the driving belt wheel (802).

4. The continuous plastic-uptake molding all-in-one machine of claim 1, wherein: the Z-axis lifting unit comprises an air cylinder (5) arranged on the surface of the vertical plate (4), a top plate (6) is fixed at the top end of a piston rod of the air cylinder (5), and one end of the top plate (6) is fixedly connected with the outer wall of the U-shaped frame (7).

5. The continuous plastic-uptake molding all-in-one machine of claim 4, wherein: the Z-axis lifting unit further comprises a rectangular hollow-out portion (401) arranged on the surface of the vertical plate (4), and one end of the top plate (6) extends to the outside of the rectangular hollow-out portion (401) and is fixedly connected with the outer wall of the U-shaped frame (7).

6. The continuous plastic-uptake molding all-in-one machine of claim 1, wherein: the pneumatic suckers (10) are located at the corner positions of the connecting plate (9), and the two groups of pneumatic suckers (10) are of symmetrical structures about the center line of the connecting plate (9).

7. The continuous plastic-uptake molding all-in-one machine of claim 1, wherein: rotatory absorption subassembly comprises awl tooth transmission structure and absorption angle locking structure.

8. The continuous plastic-uptake molding all-in-one machine of claim 7, wherein: the bevel gear transmission structure is including installing second motor (11) in partition panel (701) bottom, pivot (12) are installed to the output of second motor (11), and the top of pivot (12) is fixed with drive bevel gear (13), bevel gear transmission structure is still including installing bearing frame (14) on partition panel (701) top, driven shaft (15) are installed to the internal rotation of bearing frame (14), and the one end of driven shaft (15) is fixed with driven bevel gear (16), driven bevel gear (16) and drive bevel gear (13) intermeshing, the other end and the absorption angle locking structure interconnect of driven shaft (15).

9. The continuous plastic-uptake molding all-in-one machine of claim 8, wherein: the adsorption angle locking structure comprises a worm wheel disc (18) arranged at the top end of the vertical shaft (901) and a worm (17) arranged at the other end of the driven shaft (15), and the worm (17) and the worm wheel disc (18) are meshed with each other.