CN218726720U

CN218726720U - Novel intelligent quality inspection platform

Info

Publication number: CN218726720U
Application number: CN202222873844.XU
Authority: CN
Inventors: 徐霁堂; 许珊; 王丽媛; 白岩峰; 张仁峰; 陈海永; 陈鹏; 崔建波
Original assignee: Tianjin Tianzhuo Robot Technology Development Co ltd
Current assignee: Tianjin Tianzhuo Robot Technology Development Co ltd
Priority date: 2022-10-27
Filing date: 2022-10-27
Publication date: 2023-03-24
Anticipated expiration: 2032-10-27

Abstract

The utility model relates to the technical field of quality inspection auxiliary devices, in particular to a novel intelligent quality inspection platform which can assist a product to overturn so as to achieve comprehensive image acquisition and improve the efficiency and quality of quality inspection and comprises a camera; still include automatic upset subassembly, automatic upset subassembly includes the workstation, four group's supports, four group's upset bases, four group's fixed cylinders, four group's cardboards, the upset cylinder, two sets of universal joints and the board that turns over, four group's supports are installed respectively at the front side on workstation top, the rear side, left side and right side, four group's upset bases install respectively on the top of four group's supports, four group's fixed cylinders install respectively on four group's upset bases's top, four group's cardboards are installed respectively at four group's fixed cylinders's of group output, two groups of universal joints are installed respectively at the bottom and the output of upset cylinder, the bottom of downside universal joint is connected with the top middle part of workstation, the top of upside universal joint is connected with the bottom middle part of turning over the board.

Description

Novel intelligent quality inspection platform

Technical Field

The utility model relates to a technical field of quality inspection auxiliary device especially relates to a novel intelligence quality testing platform.

Background

As is well known, an industrial vision system is an image recognition machine used for automatic inspection, automation of workpiece processing and assembly, and control and monitoring of a production process, and in quality inspection of today, the industrial vision system has been gradually replacing manual work, that is, by installing the industrial vision system on a quality inspection platform, and then taking pictures or video pictures of products through the system, and performing comprehensive comparison with qualified products by using an image analysis technology to perform quality inspection operation with higher precision, which is widely used in the field of quality inspection.

When the existing quality inspection platform is used, a product is manually placed on the quality inspection platform, then the product is continuously turned over manually to enable an industrial vision system to carry out image acquisition on the product, and then whether the product is qualified or not is informed to workers through influence analysis.

The existing quality inspection platform finds that when quality inspection is carried out, a product is often required to be overturned continuously by manpower, the image acquisition efficiency of an industrial vision system is low, and the product is easy to overturn in a disordered sequence or incomplete in image acquisition when the product is overturned manually, so that the quality of quality inspection is poor, and the practicability is poor.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides a can assist the product to overturn in order to reach comprehensive image acquisition, improve the efficiency and the quality of quality control to the novel intelligent quality control platform of reinforcing practicality.

The utility model discloses a novel intelligent quality inspection platform, which comprises a camera;

the automatic turnover mechanism comprises a workbench, four groups of supports, four groups of turnover bases, four groups of fixed cylinders, four groups of clamping plates, turnover cylinders, two groups of universal joints and turnover plates, wherein the four groups of supports are respectively arranged on the front side of the top end of the workbench, the rear side of the workbench, the left side of the workbench and the right side of the workbench, the four groups of turnover bases are respectively arranged on the top ends of the four groups of supports, the four groups of fixed cylinders are respectively arranged on the top ends of the four groups of turnover bases, the two groups of universal joints are respectively arranged on the bottom ends and the output ends of the turnover cylinders, the bottom end of the lower universal joint is connected with the middle part of the top end of the workbench, the top end of the upper universal joint is connected with the middle part of the bottom end of the turnover plate, the front end of the turnover plate, the rear end of the turnover plate, the left end and the right end of the turnover bases are respectively provided with rotating circular grooves, the four groups of rotating shafts are respectively rotatably connected with the multiple groups of rotating circular grooves, the middle part of the top end of the turnover plate is provided with a product fixing component, and the camera is arranged on the upper side of the product fixing component.

The utility model discloses a novel intelligence quality testing platform, the fixed subassembly of product include four electric telescopic handle of group and four V type fixture blocks of group, and four electric telescopic handle of group are installed respectively at left front side, left rear side, right front side and the right rear side that turns over the board top, and four V type fixture blocks of group are installed respectively at four electric telescopic handle's of group output.

The utility model discloses a novel intelligence quality testing platform still includes four group's rubber pads, and the inboard at four group's V type fixture blocks is installed respectively to four group's rubber pads.

The utility model discloses a novel intelligence quality testing platform still includes four group's guide blocks, and four group's guide blocks are installed respectively on four group's upset base's top, and the inboard of four group's guide blocks all is provided with runs through the sliding hole, four group's cardboards respectively with four group's sliding hole sliding connection.

The utility model discloses a novel intelligence quality testing platform still includes the multiunit flash light, and the outside at the camera is installed respectively to the multiunit flash light.

The utility model discloses a novel intelligence quality testing platform still includes the alarm, and the front end at the camera is installed to the alarm, and the camera is connected with the alarm electricity.

The utility model discloses a novel intelligence quality testing platform still includes the color mixing pad, and the top middle part of turning over the board is provided with the square groove, and the color mixing pad cooperation is installed at the square groove.

The utility model discloses a novel intelligence quality testing platform still includes the protection casing, and the top at the workstation is installed to the protection casing.

Compared with the prior art, the beneficial effects of the utility model are that: when the intelligent quality inspection platform is used, the bottom surface of a product can be firstly upwards subjected to image acquisition of a camera, then the product is turned over by 180 degrees and then is fixed by a product fixing assembly, the camera simultaneously acquires images of the top surface of the product, then three groups of left fixing cylinders are operated to retract and one group of right fixing cylinders are operated to output, so that a right clamping plate clamps a right rotating shaft, at the moment, the turnover cylinders can be operated to output to drive a turnover plate to start to rotate to a vertical state by taking the right rotating shaft as a center, at the moment, the turnover cylinders are operated to retract to an initial position, at the same time, the three groups of rear fixing cylinders are operated to retract and a group of front fixing cylinders are operated to output, so that a front clamping plate clamps a front rotating shaft, at the moment, the turnover cylinders can be operated to output to drive the turnover plate to start to rotate to the vertical state by taking the front rotating shaft as the center, at the moment, the turnover cylinders are operated to retract to the initial position, then the turnover plates are respectively rotated with the left rotating shaft and the rear rotating shaft, so that images of the multiple surfaces of the product are respectively acquired, and after all the image data are transmitted to an industrial vision system to carry out comparison and carry out a comprehensive quality inspection on the product; through the device, can assist the product to overturn in order to reach comprehensive image acquisition, improve the efficiency and the quality of quality control to the practicality has been strengthened.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic view of the camera head of the present invention;

fig. 3 is a schematic view of the turning plate of the present invention;

FIG. 4 is a schematic diagram of the left guide block of the present invention in a right view;

in the drawings, the reference numbers: 1. a camera; 2. a work table; 3. a support; 4. turning over the base; 5. fixing the air cylinder; 6. clamping a plate; 7. turning over the air cylinder; 8. a universal joint; 9. turning a plate; 10. a rotating shaft; 11. an electric telescopic rod; 12. a V-shaped clamping block; 13. a rubber pad; 14. a guide block; 15. a flash lamp; 16. an alarm; 17. a color pad; 18. a shield.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

As shown in fig. 1 to 4, the novel intelligent quality inspection platform of the present invention comprises a camera 1;

the automatic turnover device comprises a workbench 2, four groups of supports 3, four groups of turnover bases 4, four groups of fixed cylinders 5, four groups of clamping plates 6, a turnover cylinder 7, two groups of universal joints 8 and a turnover plate 9, wherein the four groups of supports 3 are respectively arranged on the front side, the rear side, the left side and the right side of the top end of the workbench 2, the four groups of turnover bases 4 are respectively arranged on the top ends of the four groups of supports 3, the four groups of fixed cylinders 5 are respectively arranged on the top ends of the four groups of turnover bases 4, the four groups of clamping plates 6 are respectively arranged on the output ends of the four groups of fixed cylinders 5, the two groups of universal joints 8 are respectively arranged on the bottom ends and the output ends of the turnover cylinders 7, the bottom end of the lower universal joint 8 is connected with the middle part of the top end of the workbench 2, the top end of the upper universal joint 8 is connected with the middle part of the bottom end of the turnover plate 9, the front end, the rear end, the left end and the right end of the turnover plate 9 are respectively provided with a rotating shaft 10, the inner sides of the top end of the four groups of the turnover bases 4 and the bottom end of the four groups of the clamping plates 6 are respectively provided with rotating circular grooves, the four groups of rotating shafts 10, the product fixed assemblies are respectively, and the product fixed assemblies are arranged on the upper side of the product fixed assemblies, and the camera 1 is arranged on the product fixed assemblies; when the intelligent quality inspection platform is used, the bottom surface of a product can be firstly upwards subjected to image acquisition of a camera, then the product is turned over by 180 degrees and then is fixed by a product fixing assembly, the camera simultaneously acquires images of the top surface of the product, then three groups of left fixing cylinders are operated to retract and one group of right fixing cylinders are operated to output, so that a right clamping plate clamps a right rotating shaft, at the moment, the turnover cylinders can be operated to output to drive a turnover plate to start to rotate to a vertical state by taking the right rotating shaft as a center, at the moment, the turnover cylinders are operated to retract to an initial position, at the same time, the three groups of rear fixing cylinders are operated to retract and a group of front fixing cylinders are operated to output, so that a front clamping plate clamps a front rotating shaft, at the moment, the turnover cylinders can be operated to output to drive the turnover plate to start to rotate to the vertical state by taking the front rotating shaft as the center, at the moment, the turnover cylinders are operated to retract to the initial position, then the turnover plates are respectively rotated with the left rotating shaft and the rear rotating shaft, so that images of the multiple surfaces of the product are respectively acquired, and after all the image data are transmitted to an industrial vision system to carry out comparison and carry out a comprehensive quality inspection on the product; through the device, can assist the product to overturn in order to reach comprehensive image acquisition, improve the efficiency and the quality of quality control to the practicality has been strengthened.

The utility model discloses a novel intelligent quality inspection platform, further comprising a product fixing component which comprises four groups of electric telescopic rods 11 and four groups of V-shaped fixture blocks 12, wherein the four groups of electric telescopic rods 11 are respectively arranged at the left front side, the left rear side, the right front side and the right rear side of the top end of the turning plate 9, and the four groups of V-shaped fixture blocks 12 are respectively arranged at the output ends of the four groups of electric telescopic rods 11; when needs are fixed to the product, the electric telescopic handle of four groups of operation that can be very convenient exports simultaneously and drives four V type fixture blocks of group and press from both sides tightly the product, can not appear sheltering from the vision acquisition of product after the product is fixed well moreover to the practicality has been strengthened.

The utility model discloses a novel intelligent quality inspection platform, which also comprises four groups of rubber pads 13, wherein the four groups of rubber pads 13 are respectively arranged at the inner sides of the four groups of V-shaped clamping blocks 12; the four groups of rubber pads can protect the product when the four groups of V-shaped clamping blocks extrude the product, so that the practicability is enhanced.

The utility model discloses a novel intelligent quality inspection platform, still include four groups of guide blocks 14, four groups of guide blocks 14 are installed respectively on the top of four groups of upset bases 4, the inboard of four groups of guide blocks 14 all is provided with the through sliding hole, four groups of cardboards 6 are connected with four groups of sliding holes respectively in a sliding manner; the four guide blocks can guide when the four clamping plates slide, and can also prevent the clamping plates from being damaged due to overlarge stress of the clamping plates when the turnover plates are turned over, so that the practicability is enhanced.

The utility model discloses a novel intelligent quality inspection platform, which also comprises a plurality of groups of flash lamps 15, wherein the plurality of groups of flash lamps 15 are respectively arranged outside the camera 1; when the vision of carrying out the camera is gathered, can operate multiunit flash light simultaneously and throw light on to the product, improve product image acquisition's definition to the practicality has been strengthened.

The utility model discloses a novel intelligent quality inspection platform, which also comprises an alarm 16, wherein the alarm 16 is arranged at the front end of the camera 1, and the camera 1 is electrically connected with the alarm 16; after camera collection image is compared, if there is quality problem in the product, the alarm can warn and inform the staff to carry out artifical quality control or reject the product, makes industry visual system's quality control result more directly perceived to the practicality has been strengthened.

The utility model discloses a novel intelligent quality inspection platform, which also comprises a color matching pad 17, a square groove is arranged in the middle of the top end of the turning plate 9, and the color matching pad 17 is arranged in the square groove in a matching way; the color pad can change the color of turning over the board top, improves the colour difference of turning over board and product in order to ensure image acquisition quality to the practicality has been strengthened.

The utility model discloses a novel intelligent quality inspection platform, which also comprises a protective cover 18, wherein the protective cover 18 is arranged at the top end of the workbench 2; the protection casing can prevent that debris or staff from causing equipment or personnel to harm in getting into mechanical transmission region, improves the security to the practicality has been strengthened.

The utility model discloses a novel intelligence quality testing platform, it is at the during operation, when using intelligent quality testing platform, can upwards carry out the image acquisition of camera with the product bottom surface earlier, then turn over 180 degrees upsets of product and come the back, when needs fix the product, can operate four electric telescopic handle of group simultaneously output and drive four V type fixture blocks of group and press from both sides tightly the product, the camera carries out image acquisition to the product top surface simultaneously, then start to operate three fixed cylinder retractions in left side and a set of fixed cylinder output in right side, make the right side cardboard block the right side axis of rotation, can operate upset cylinder output drive turn-over board this moment and begin to rotate to vertical state with the right side axis of rotation as the center, carry out image acquisition to the product this moment, then operate upset cylinder retract to initial position, three fixed cylinder retractions in the rear side of concurrent operation and a set of fixed cylinder outputs in front side, make the front side cardboard block front side axis of rotation, can operate upset cylinder output drive turn-over board and begin to rotate to vertical state with front side axis of rotation as the center before, carry out image acquisition and go on the product and compare the quality inspection system and finish when the artifical image acquisition of image acquisition system respectively, carry out the comparison and examine the quality inspection and reject the product.

The installation mode, the connection mode or the setting mode of the novel intelligent quality inspection platform of the utility model are common mechanical modes, and the novel intelligent quality inspection platform can be implemented as long as the beneficial effects can be achieved; the utility model discloses a novel cylinder and camera of intelligence quality testing platform are purchase on the market, and this industry technical staff only need according to its subsidiary service instruction install and operate can.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims

1. A novel intelligent quality inspection platform comprises a camera (1);

it is characterized by also comprising an automatic overturning assembly, wherein the automatic overturning assembly comprises a workbench (2), four groups of brackets (3), four groups of overturning bases (4), four groups of fixed cylinders (5), four groups of clamping plates (6) and an overturning cylinder (7), two groups of universal joints (8) and turning plates (9), four groups of supports (3) are respectively installed on the front side of the top end of a workbench (2), the rear side, the left side and the right side, four groups of turning bases (4) are respectively installed on the top ends of the four groups of supports (3), four groups of fixed cylinders (5) are respectively installed on the top ends of the four groups of turning bases (4), four groups of clamping plates (6) are respectively installed on the output ends of the four groups of fixed cylinders (5), two groups of universal joints (8) are respectively installed on the bottom ends and the output ends of turning cylinders (7), the bottom ends of lower universal joints (8) are connected with the top middle part of the workbench (2), the top ends of upper universal joints (8) are connected with the bottom middle part of the turning plates (9), the front ends and the rear ends of the turning plates (9), the left ends and the right ends of the turning plates are respectively provided with rotating shafts (10), the top inner sides of the four groups of the turning bases (4) and the bottom inner sides of the four groups of the clamping plates (6) are respectively provided with rotating circular grooves, the four groups of rotating shafts (10) are respectively rotatably connected with the multiple groups of rotating circular grooves, the middle parts of the turning plates (9), a product fixing assembly is arranged on the upper side of the product fixing assembly, and the camera head (1).

2. The novel intelligent quality inspection platform according to claim 1, wherein the product fixing assembly comprises four sets of electric telescopic rods (11) and four sets of V-shaped fixture blocks (12), the four sets of electric telescopic rods (11) are respectively installed at the front left side, the rear left side, the front right side and the rear right side of the top end of the turning plate (9), and the four sets of V-shaped fixture blocks (12) are respectively installed at the output ends of the four sets of electric telescopic rods (11).

3. The novel intelligent quality inspection platform as claimed in claim 2, further comprising four sets of rubber pads (13), wherein the four sets of rubber pads (13) are respectively installed on the inner sides of the four sets of V-shaped fixture blocks (12).

4. A novel intelligent quality inspection platform according to claim 3, further comprising four sets of guide blocks (14), wherein the four sets of guide blocks (14) are respectively installed at the top ends of the four sets of turning bases (4), the inner sides of the four sets of guide blocks (14) are respectively provided with a through sliding hole, and the four sets of clamping plates (6) are respectively connected with the four sets of sliding holes in a sliding manner.

5. A novel intelligent quality inspection platform according to claim 4, further comprising a plurality of sets of flash lamps (15), wherein the plurality of sets of flash lamps (15) are respectively installed at the outer sides of the cameras (1).

6. A novel intelligent quality inspection platform according to claim 5, further comprising an alarm (16), wherein the alarm (16) is installed at the front end of the camera (1), and the camera (1) is electrically connected with the alarm (16).

7. The novel intelligent quality inspection platform according to claim 6, further comprising a color matching pad (17), wherein a square groove is formed in the middle of the top end of the turning plate (9), and the color matching pad (17) is installed in the square groove in a matching manner.

8. A novel intelligent quality inspection platform according to claim 7, characterized by further comprising a protective cover (18), wherein the protective cover (18) is installed on the top end of the workbench (2).