CN218691750U - Online inspection rejects mechanism of material - Google Patents
Online inspection rejects mechanism of material Download PDFInfo
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- CN218691750U CN218691750U CN202223405859.XU CN202223405859U CN218691750U CN 218691750 U CN218691750 U CN 218691750U CN 202223405859 U CN202223405859 U CN 202223405859U CN 218691750 U CN218691750 U CN 218691750U
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Abstract
The utility model belongs to the technical field of the material inspection rejects, a online inspection rejects mechanism of material is provided, including the blade holder, rotate on the blade holder and install first drive arrangement driven transmission bottom shaft, still rotate from bottom to top along vertical direction on the blade holder in proper order and install and carry bottom roller and liftout transmission shaft, carry the bottom roller and be connected with transmission bottom shaft transmission, the liftout transmission shaft is driven by second drive arrangement, and rotate on the liftout transmission shaft and install the support ring that leans on and carry the bottom roller roll surface, the liftout transmission shaft passes through the support ring and carries and form a punishment in advance clearance between the bottom roller, the top of liftout transmission shaft is equipped with pressure adjusting part, still install an at least press the belt roller on the liftout transmission shaft, when being in the inspection rejects state, press the belt roller to paste the roll surface of carrying the bottom roller. The utility model discloses can realize having satisfied the production demand of the automatic assembly line processing of product to the online inspection rejects of unqualified product, and the accuracy of inspection rejects is high, need not to carry on the mark and the manual inspection rejects of unqualified product again, and the practicality is strong.
Description
Technical Field
The utility model relates to a material inspection rejects technical field especially relates to an online inspection rejects mechanism of material.
Background
In order to realize the automatic flow line processing production of products, workpieces are usually conveyed among all processes in a manner of adhering to a bottom film and a material belt, and finally are subjected to sheet making. In the production and processing process of the product, unqualified products are inevitably generated, and the unqualified products need to be rejected in the processing process so as to avoid the unqualified products from entering the subsequent packaging process.
At present, a detection device is generally used for detecting a product, then the detected unqualified product is marked, and finally the unqualified product with the mark is manually removed. The manual waste removing mode is high in labor intensity and low in working efficiency, online waste removing of products cannot be achieved, and further automatic assembly line production and processing of the products are affected.
SUMMERY OF THE UTILITY MODEL
In order to overcome the above-identified drawbacks of the prior art, the present inventors have conducted intensive studies and, after having paid a lot of creative efforts, have completed the present invention.
Particularly, the utility model discloses the technical problem that solve is: the utility model provides a material is inspection rejects mechanism on line to solve present manual work and carry out the mode of inspection rejects to the defective work after the mark, can't realize the online inspection rejects of product, and intensity of labour is big, and work efficiency is low, easily appears louing or mistake inspection rejects, and the higher technical problem of cost of manual inspection rejects.
In order to solve the technical problem, the technical scheme of the utility model is that:
the utility model provides an online inspection rejects mechanism of material, includes the blade holder, rotate on the blade holder and install first drive arrangement driven transmission bottom shaft, still rotate in proper order along vertical direction from bottom to top on the blade holder and install and carry bottom roller and liftout transmission shaft, carry the bottom roller with transmission bottom shaft transmission is connected, the liftout transmission shaft is driven by second drive arrangement, just rotate on the liftout transmission shaft and install and lean on carry the support ring of bottom roller roll surface, the liftout transmission shaft passes through the support ring with carry and form a material clearance between the bottom roller, the top of liftout transmission shaft is equipped with pressure adjusting part, still install an at least press the belt roller on the liftout transmission shaft, when being in the inspection rejects state, press the belt roller to lean on carry the roll surface of bottom roller.
As an improved technical scheme, the first driving device comprises a material belt conveying motor and a speed reducer which are fixedly mounted on the cutter holder, the material belt conveying motor is in transmission connection with the speed reducer, and an output shaft of the speed reducer is in transmission connection with one end of the transmission bottom shaft through a coupler;
first drive gear is installed to the one end of transmission bottom shaft, the one end of carrying the bottom roll install with the second drive gear that first drive gear meshed mutually, carry the bottom roll to pass through first drive gear second drive gear with transmission bottom shaft transmission is connected.
As an improved technical scheme, the second driving device comprises a waste rejecting motor arranged on the tool apron, and an output shaft of the waste rejecting motor is in transmission connection with one end of the ejecting transmission shaft through a coupler.
As an improved technical scheme, the number of the support rings is two, the two support rings are respectively close to two ends of the material ejecting transmission shaft, and the support rings are rotatably installed on the material ejecting transmission shaft through bearings.
As an improved technical scheme, two correspondingly arranged installation seats are fixedly installed on the liftout transmission shaft, and the pinch roller is rotatably installed between the two installation seats.
As an improved technical scheme, the mounting seat is sleeved on the material ejecting transmission shaft, a fastening bolt is arranged on the mounting seat in a threaded mode, and the mounting seat is fixedly mounted on the material ejecting transmission shaft through the fastening bolt.
As an improved technical scheme, four press rollers are arranged, the press rollers are arranged in parallel with the material ejecting transmission shaft, and the press rollers uniformly surround the material ejecting transmission shaft.
As an improved technical scheme, the pressure adjusting assembly comprises a pressing plate, an adjusting screw, a pressing block and a locking nut, the pressing plate is fixedly installed on the tool apron, the adjusting screw is installed on the pressing plate in a threaded mode, the pressing block is installed on the tool apron in a sliding mode in the vertical direction, the end portion of the adjusting screw is connected with the pressing block in a rotating mode, and the locking nut is installed on the adjusting screw in a threaded mode.
After the technical scheme is adopted, the beneficial effects of the utility model are that:
(1) The material on-line waste rejecting mechanism comprises a waste rejecting adhesive tape frame, a first driving device, a second driving device and a belt pressing roller, wherein the waste rejecting adhesive tape frame is wound on the belt pressing roller during working, the first driving device works to drive the conveying bottom roller to rotate, the belt is conveyed from a material passing gap between the conveying bottom roller and a material ejecting transmission shaft, when an upstream detection procedure detects that an unqualified product on the belt is conveyed to the mechanism, the second driving device drives the material ejecting transmission shaft to rotate, the waste rejecting adhesive tape is pressed downwards through the belt pressing roller and is adhered to the waste rejecting adhesive tape, then the second driving device drives the material ejecting transmission shaft to continue rotating, the waste rejecting adhesive tape is lifted to a state of not contacting with the belt pressing roller, and meanwhile, the waste rejecting adhesive tape is conveyed forwards for a unit distance so as to reject the next unqualified product.
Through this online inspection rejects mechanism of material, can realize the online inspection rejects to unqualified product, satisfy the production demand that the automatic assembly line of product was processed, and the inspection rejects accuracy is high, need not to carry on unqualified product's mark again and artifical inspection rejects for inspection rejects cost greatly reduced to unqualified product, the practicality is strong.
(2) Rotate the support ring of installing on the liftout transmission shaft, when the realization is supported the installation to the liftout transmission shaft, make the liftout transmission shaft and carry the punishment in advance clearance that has the settlement between the bottom roll, ensure under the drive of second drive arrangement, can just in time push down the product on the contact material area with the inspection rejects sticky tape through the pinch roller, glue the unqualified product in the material area on the inspection rejects sticky tape, realize the accurate inspection rejects to unqualified product, furthermore, in operation, the support ring rotates along with carrying the bottom roll together, the transport to the material area has been realized spacingly.
(3) Realize each pinch roller evenly around the rotation installation of liftout transmission shaft through the mount pad, mounting structure is simple, and under second drive arrangement's drive, drives the liftout transmission shaft and rotates, and then realizes the orderly switching of each pinch roller work position, and at the pinch roller work position switching in-process, the realization resets with the lifting to pushing down of inspection rejects sticky tape, accomplishes automatic inspection rejects work.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a schematic structural view of the on-line waste removing mechanism for materials of the present invention;
FIG. 2 is another schematic perspective view of the on-line waste removing mechanism for materials of the present invention;
FIG. 3 is a schematic view of a sectional structure of the on-line waste removing mechanism for materials of the present invention;
FIG. 4 is a schematic view of the installation structure of the pinch roller on the liftout transmission shaft according to the present invention;
FIG. 5 is a schematic view of a cross-sectional structure of the installation of the pinch roller on the liftout transmission shaft according to the present invention;
fig. 6 is a schematic structural view of the mounting base of the present invention;
FIG. 7 is a schematic structural view of the material belt of the on-line waste removing mechanism of the present invention in a normal conveying state;
FIG. 8 is a schematic structural view of the material belt waste eliminating mechanism of the present invention in an on-line waste eliminating state;
reference numerals: 1-a tool apron; 2-a material belt conveying motor; 3, a speed reducer; 4-a first mounting bracket; 5-a transmission bottom shaft; 6-conveying bottom rollers; 7-a first transmission gear; 8-a second transmission gear; 9-rejecting the motor; 10-a second mounting bracket; 11-a material ejecting transmission shaft; 12-a support ring; 13-a mounting seat; 14-a pinch roll; 15-fastening bolts; 16-a platen; 17-adjusting the screw; 18-briquetting; 19-anti-loose lock nut; 20-material belt; 21-waste removing adhesive tape.
Detailed Description
The invention will be further described with reference to specific examples. The use and purpose of these exemplary embodiments are to illustrate the invention, not to limit the scope of the invention in any way, and not to limit the scope of the invention in any way.
As shown in fig. 1 to 8, the present embodiment provides an online material rejecting mechanism, including a tool apron 1, a transmission bottom shaft 5 driven by a first driving device is rotatably installed on the tool apron 1, a conveying bottom roller 6 and an ejection transmission shaft 11 are further rotatably installed on the tool apron 1 from bottom to top in sequence along a vertical direction, the conveying bottom roller 6 is in transmission connection with the transmission bottom shaft 5, the ejection transmission shaft 11 is driven by a second driving device, a support ring 12 abutting against a roller surface of the conveying bottom roller 6 is rotatably installed on the ejection transmission shaft 11, the ejection transmission shaft 11 forms a material passing gap with the conveying bottom roller 6 through the support ring 12, a pressure adjusting assembly is arranged above the ejection transmission shaft 11, at least one belt pressing roller 14 is further installed on the ejection transmission shaft 11, and when the material rejecting mechanism is in a rejecting state, the belt pressing roller 14 abuts against the roller surface of the conveying bottom roller 6.
The first driving device comprises a material belt conveying motor 2 and a speed reducer 3, the material belt conveying motor 2 and the speed reducer 3 are fixedly installed on the cutter holder 1 through a first installation support 4, the material belt conveying motor 2 is in transmission connection with the speed reducer 3, an output shaft of the speed reducer 3 is in transmission connection with one end of a transmission bottom shaft 5 through a coupler, the material belt conveying motor 2 works, and the transmission bottom shaft 5 is driven to rotate through the speed reducer 3 and the coupler.
A first transmission gear 7 is installed at the one end of transmission bottom shaft 5, a second transmission gear 8 meshed with the first transmission gear 7 is installed at the one end of conveying bottom roller 6, conveying bottom roller 6 is in transmission connection with transmission bottom shaft 5 through first transmission gear 7 and second transmission gear 8, and transmission bottom shaft 5 rotates to drive conveying bottom roller 6 to rotate synchronously.
In this embodiment, carry bottom roller 6 and liftout transmission shaft 11 and all utilize the bearing box subassembly to realize the rotation installation on blade holder 1, and can realize carrying bottom roller 6 and liftout transmission shaft 11 through the bearing box subassembly and in the regulation of blade holder 1's vertical direction up mounted position, because the bearing box subassembly is known for technical staff in the field, the retrench is not described here.
The second driving device comprises a waste rejecting motor 9, the waste rejecting motor 9 is fixedly mounted on the bearing box assembly through a second mounting support 10, an output shaft of the waste rejecting motor 9 is in transmission connection with one end of the ejecting transmission shaft 11 through a coupler, and the waste rejecting motor 9 works and drives the ejecting transmission shaft 11 to rotate through the coupler.
In this embodiment, two support rings 12 are provided, the two support rings 12 are respectively disposed near two ends of the material ejecting transmission shaft 11, and the support rings 12 are rotatably mounted on the material ejecting transmission shaft 11 by using bearings; the support ring 12 is when realizing supporting the installation to liftout transmission shaft 11, make liftout transmission shaft 11 and transport bottom roll 6 within a definite time have the punishment in advance clearance of setting for, ensure under the drive of second drive arrangement, can just in time push down the product on contacting the material area 20 with the inspection rejects sticky tape 21 through pinch roller 14, glue the unqualified product on the material area 20 on the inspection rejects sticky tape 21, realize the accurate inspection rejects to unqualified product, in addition, in operation, the support ring 12 rotates along with carrying bottom roll 6 together, realized spacing the transport of material area 20.
In order to realize the installation of the pinch roller 14, in this embodiment, two correspondingly arranged installation seats 13 are fixedly installed on the ejection transmission shaft 11, and the pinch roller 14 is rotatably installed between the two installation seats 13.
In this embodiment, the mounting seat 13 is sleeved on the material-ejecting transmission shaft 11, the fastening bolt 15 is installed on the mounting seat 13 through a thread, and the mounting seat 13 is fixedly installed on the material-ejecting transmission shaft 11 through the fastening bolt 15.
In this embodiment, the pinch roller 14 is equipped with four, and pinch roller 14 and liftout transmission shaft 11 parallel arrangement, and pinch roller 14 evenly encircles liftout transmission shaft 11 and sets up. Of course, three or five pinch rollers 14 may be provided, and the number of the pinch rollers 14 is not particularly limited in this embodiment.
Realize each pinch roller 14 evenly around the rotation installation of liftout transmission shaft 11 through mount pad 13, mounting structure is simple, and under the drive of second drive arrangement, drives liftout transmission shaft 11 and rotates, and then realizes the orderly switching of each pinch roller 14 work position, at pinch roller 14 work position switching process, realizes pushing down and the lifting of inspection rejects sticky tape 21 and resets, accomplishes automatic inspection rejects work.
The pressure adjustment assembly comprises a pressing plate 16, an adjusting screw 17, a pressing block 18 and a locking nut 19, the pressing plate 16 is fixedly installed on the tool apron 1, the pressing block 18 is installed on the tool apron 1 in a sliding mode in the vertical direction and abuts against a bearing box at the end of the ejecting transmission shaft 11, the adjusting screw 17 is installed on the pressing plate 16 in a threaded mode, the end portion of the adjusting screw 17 is connected with the pressing block 18 in a rotating mode, the locking nut 19 is installed on the adjusting screw 17 in a threaded mode, and the adjusting screw 17 is locked in a locating mode after pressure adjustment is achieved. The pressure adjustment between the roller shafts can be realized by loosening the anti-loosening lock nut 19 and rotating the adjusting screw 17, and after the adjustment is finished, the anti-loosening lock nut 19 is screwed again, so that the adjustment operation is simple and convenient.
The material on-line waste removing mechanism based on the structure works, when the material on-line waste removing mechanism works, the waste removing adhesive tape 21 is wound on the press belt roller 14, the first driving device works to drive the conveying bottom roller 6 to rotate, the material belt 20 is conveyed from a material passing gap between the conveying bottom roller 6 and the ejecting transmission shaft 11, when the upstream detection process detects that an unqualified product on the material belt 20 is conveyed to the mechanism, the second driving device drives the ejecting transmission shaft 11 to rotate, the waste removing adhesive tape 21 is pressed downwards through the press belt roller 14, the unqualified product on the material belt 20 is adhered to the waste removing adhesive tape 21, then the second driving device drives the ejecting transmission shaft 11 to continue rotating, the waste removing adhesive tape 21 is lifted to a state of not contacting with the material belt 20 through the press belt roller 14, and meanwhile, the waste removing adhesive tape 21 is conveyed forward for a unit distance to remove waste of the next unqualified product.
Through this online inspection rejects mechanism of material, can realize the online inspection rejects to unqualified product, satisfy the production demand that the automatic assembly line of product was processed, and the inspection rejects accuracy is high, need not to carry on unqualified product's mark again and artifical inspection rejects for inspection rejects cost greatly reduced to unqualified product, the practicality is strong.
It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Moreover, it should also be understood that various alterations, modifications and/or variations can be made to the present invention by those skilled in the art after reading the technical content of the present invention, and all such equivalents fall within the scope of the protection defined by the claims appended to this application.
Claims (8)
1. The utility model provides an online inspection rejects mechanism of material, includes the blade holder, rotate on the blade holder and install the transmission bottom shaft of a drive arrangement drive, its characterized in that: still rotate in proper order along vertical direction from bottom to top on the blade holder and install and carry bottom roll and liftout transmission shaft, carry the bottom roll with the transmission bottom shaft transmission is connected, the liftout transmission shaft is driven by second drive arrangement, just rotate on the liftout transmission shaft and install and lean on carry the support ring of bottom roll surface, the liftout transmission shaft passes through the support ring with carry and form a punishment in advance clearance between the bottom roll, the top of liftout transmission shaft is equipped with the pressure adjustment subassembly, still install an at least pinch roller on the liftout transmission shaft, when being in the inspection rejects state, the pinch roller pastes and leans on carry the roll surface of bottom roll.
2. The on-line material rejecting mechanism as set forth in claim 1, wherein: the first driving device comprises a material belt conveying motor and a speed reducer, wherein the material belt conveying motor and the speed reducer are fixedly arranged on the cutter holder, the material belt conveying motor is in transmission connection with the speed reducer, and an output shaft of the speed reducer is in transmission connection with one end of the transmission bottom shaft through a coupler;
first drive gear is installed to the one end of transmission bottom shaft, the one end of carrying the bottom roll install with the second drive gear that first drive gear meshed mutually, carry the bottom roll to pass through first drive gear second drive gear with transmission bottom shaft transmission is connected.
3. The on-line material rejecting mechanism as set forth in claim 1, wherein: the second driving device comprises a waste removing motor arranged on the tool apron, and an output shaft of the waste removing motor is in transmission connection with one end of the ejecting transmission shaft through a coupler.
4. The on-line material rejecting mechanism as set forth in claim 3, wherein: the supporting rings are two and are respectively close to two ends of the material ejecting transmission shaft, and the supporting rings are rotatably installed on the material ejecting transmission shaft through bearings.
5. The on-line material rejecting mechanism as set forth in claim 4, wherein: the ejection transmission shaft is fixedly provided with two correspondingly arranged mounting seats, and the pinch roller is rotatably mounted between the two mounting seats.
6. The on-line material rejecting mechanism as set forth in claim 5, wherein: the mounting seat is sleeved on the material ejecting transmission shaft, a fastening bolt is installed on the mounting seat in a threaded mode, and the mounting seat is fixedly installed on the material ejecting transmission shaft through the fastening bolt.
7. The on-line material rejecting mechanism as set forth in claim 5, wherein: the press belt roller is provided with four press belt rollers, the press belt rollers are arranged in parallel with the ejection transmission shaft, and the press belt rollers uniformly surround the ejection transmission shaft.
8. The on-line material rejecting mechanism as set forth in any one of claims 1 to 7, wherein: the pressure adjusting assembly comprises a pressing plate, an adjusting screw, a pressing block and an anti-loosening lock nut, the pressing plate is fixedly installed on the cutter holder, the adjusting screw is installed on the pressing plate in a threaded mode, the pressing block is installed on the cutter holder in a sliding mode in the vertical direction, the end portion of the adjusting screw is connected with the pressing block in a rotating mode, and the anti-loosening lock nut is installed on the adjusting screw in a threaded mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223405859.XU CN218691750U (en) | 2022-12-20 | 2022-12-20 | Online inspection rejects mechanism of material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223405859.XU CN218691750U (en) | 2022-12-20 | 2022-12-20 | Online inspection rejects mechanism of material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218691750U true CN218691750U (en) | 2023-03-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223405859.XU Active CN218691750U (en) | 2022-12-20 | 2022-12-20 | Online inspection rejects mechanism of material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218691750U (en) |
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2022
- 2022-12-20 CN CN202223405859.XU patent/CN218691750U/en active Active
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