CN218662599U

CN218662599U - Unloading rod shunting turnover mechanism for rod penetrating blade

Info

Publication number: CN218662599U
Application number: CN202221978492.8U
Authority: CN
Inventors: 薛勇; 邱达军; 曾羡
Original assignee: Hunan Huichuang Zhizao Automation Technology Co ltd
Current assignee: Hunan Huichuang Zhizao Automation Technology Co ltd
Priority date: 2022-07-28
Filing date: 2022-07-28
Publication date: 2023-03-21
Anticipated expiration: 2032-07-28

Abstract

The utility model discloses a unload pole reposition of redundant personnel tilting mechanism for wearing pole blade, judge mechanism, positive reverse separating mechanism and tilting mechanism including material pole mount, plectrum device, transport mechanism, direction. The material rod fixing frame is arranged at one end of the conveying mechanism, a shifting piece device is arranged on one side of the material rod fixing frame and used for shifting the upper blade of the material rod down, a direction judging mechanism is arranged above the conveying device, and a forward and reverse separating mechanism is further arranged on the conveying mechanism and used for conveying the reverse blade to the turnover mechanism to be turned over. The utility model discloses a material pole that the fixed cluster of material pole mount has the blade, rethread toggle device promotes the blade and drops from material pole, judges through the blade direction to scattering on conveyer, pushes reverse blade and commutates in tilting mechanism, obtains the blade of direction unanimity, sabot at last, has realized whole unloading, the automation of switching-over and sabot, has avoided the unable problem of realizing the automatic sabot of unloading of material pole behind the current alloy blade coating.

Description

Unloading rod shunting turnover mechanism for rod penetrating blade

Technical Field

The utility model relates to an automatic change switching-over diverging device's of unloading technical field, more specifically relates to a unload pole reposition of redundant personnel tilting mechanism for wearing pole blade.

Background

In the manufacturing process of the alloy hard blade, the blade needs to be taken out and placed in a finished material tray after being coated on the surface of the blade, and at present, the operation of the process is mainly finished manually, so that the labor intensity is high, and the production efficiency is low. It is therefore desirable to provide an automated apparatus. In CN202120119214.6 an intelligent bidirectional reversible blade balance machine, an automatic device is provided for a blade coating back balance, which comprises a blade feeding mechanism, a double-rotor grabbing mechanism, a feeding plate mechanism, a material warehouse system, a blade turnover mechanism and a visual detection mechanism; the blade feeding mechanism is arranged at the foremost end of the machine; the blade turnover mechanism is arranged on one side of the blade feeding mechanism in parallel; the feeding disc mechanism is arranged on one side of the blade turnover mechanism in parallel; the double-rotor grabbing mechanism is arranged above the blade feeding mechanism, the blade overturning mechanism and the feeding disc mechanism; the visual detection mechanism is arranged above the side of the double-rotor grabbing mechanism. This patent has realized the automatic balance operation of blade, has improved productivity greatly, has reduced recruitment quantity, has increased enterprise economic benefits. However, in the spraying process, some types of alloy blades, such as cutting blades, are connected in series on a material rod through a rotation center, and a spring spacing interval is arranged between the blades, so that the blades need to be detached from the material rod when swinging, the process is mainly manually operated, and the prior art cannot realize intelligent swinging and loading after the alloy blades are automatically detached from the rod.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to prior art can't realize after the alloy blade sandblast from the material pole automatic unload, the not enough of blade switching-over, provide a unload pole reposition of redundant personnel tilting mechanism for wearing pole blade.

The purpose of the utility model is realized through the following technical scheme:

a rod unloading and shunting turnover mechanism for a rod penetrating blade comprises a material rod fixing frame, a shifting piece device, a conveying mechanism, a direction judging mechanism, a forward and reverse separating mechanism and a turnover mechanism. The material rod fixing frame is arranged at the head end of the conveying mechanism, a conveying device used for conveying the discharged blades is arranged below the material rod fixing frame, a shifting piece device used for shifting the blades on the material rod down to the conveying device is arranged on one side of the material rod fixing frame, and a shifting piece device used for shifting the blades on the material rod down to the conveying device is arranged on one side of the material rod fixing frame. The direction judging mechanism for the direction of the blade is arranged above the conveying device, the forward and reverse separating mechanism is arranged on the conveying mechanism below the direction judging mechanism and used for conveying the forward blade and the reverse blade to the forward conveying mechanism and the reverse conveying mechanism respectively, and the conveying mechanism of the reverse blade is provided with a turnover mechanism. The utility model discloses a striking gear directly stirs the blade of establishing ties on the material pole and unloads to guarantee the uniformity of blade direction through the switching-over, realized the automation of whole blade sabot process of unloading, improved production efficiency.

Further, unload pole reposition of redundant personnel tilting mechanism and still be equipped with monolithic separation vision device, and monolithic separation vision device aligns with the end that the material pole was unloaded, can judge the condition through the vision analysis of monolithic separation vision device on to the material pole, controls the plectrum process of toggle structure, prevents falling down fast, the bundle of blade and piles.

Furthermore, the poking device comprises a poking frame with a stroke parallel to the direction of the material rod and a poking sheet arranged on the poking frame.

Further, the bottom of the stirring frame is provided with a linear displacement mechanism, the stirring frame can move along the linear displacement mechanism, and the blade on the material rod is pushed to the tail end through the stirring piece to fall down.

Furthermore, the poking frame is provided with a push rod with a telescopic stroke, the end part of the push rod is provided with a poking piece, and the poking piece pushes a blade on the material rod to the tail end to fall down through the extension of the push rod.

Furthermore, a separating and collecting device is arranged on the conveying device of the unloading rod shunting and overturning mechanism and is used for collecting separating springs between the blades.

Further, the separator separating device comprises a cross rod blocking piece transversely arranged on the conveying mechanism and a collecting box arranged at the edge of the conveying mechanism, and the cross rod blocking piece can separate the separator springs and collect the separator springs in a centralized manner to avoid conveying the separator springs together with the blades.

Further, the height between the cross bar blocking piece and the upper surface of the conveying mechanism is larger than the thickness of the blade and smaller than the height and the thickness of the spacing piece, so that the blade can be conveyed to pass through, and the spacing spring is blocked.

Furthermore, the turnover mechanism comprises an air cylinder, a clamping jaw capable of turning 180 degrees is arranged on the air cylinder, and the clamping jaw can directly rotate 108 degrees to turn over and reverse the blade after clamping the blade on the reverse side.

Furthermore, unload the pole reposition of redundant personnel tilting mechanism and still be equipped with and beat the mark device, beat the side that the mark device located transport mechanism, the manipulator is from transport mechanism with the blade.

Further, be equipped with position vision mechanism on forward transport mechanism and the reverse transport mechanism for to the control of the last blade direction position of transport mechanism, the manipulator adjustment of being convenient for snatchs the direction, guarantees to beat the uniformity of mark position.

Furthermore, the unloading rod shunting and overturning mechanism adopts double-station distribution, so that the efficiency is improved.

Compared with the prior art, the beneficial effects are that:

the utility model discloses a fixed one end of having the material pole of blade of cluster of material pole mount, rethread toggle device promotes to make the blade drop from the other end of material pole and unloads to direction when passing through the conveying is judged, judges the blade direction of scattering on conveyer, and pushes reverse in tilting mechanism with reverse blade, obtains the blade that the direction is unanimous, and the sabot is gone on at last, has realized the whole automation of unloading, switching-over and sabot, has improved production efficiency.

Drawings

FIG. 1 is a schematic view of a discharging rod shunting and turning mechanism for a rod penetrating blade;

FIG. 2 is a schematic side view of the unloading bar shunting and overturning mechanism of the present invention;

fig. 3 is a schematic top view of the unloading rod shunting and overturning mechanism of the present invention.

The device comprises a material rod fixing frame 1, a material rod 2, a shifting device 3, a single-chip separation visual device 4, a cross rod blocking piece 5, a collecting box 6, a direction judging mechanism 7, a turnover mechanism 8, a first conveying belt 9, a second conveying belt 10 and a laser marking device 11.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that, if directional indications (such as up, down, left, right, front, and back) are provided in the embodiments of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, and the like in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indication is changed accordingly. If there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example 1

The embodiment provides an unloading rod shunting turnover mechanism for a rod penetrating blade, which can be used for automatic unloading rod and loading plate of the blade after sand blasting of an alloy blade.

A rod unloading and shunting turnover mechanism for a rod penetrating blade comprises a material rod fixing frame 1, a shifting piece device, a conveying belt, a direction judging mechanism 7, a forward and reverse separating mechanism and a turnover mechanism 8. The material rod fixing frame 1 is arranged at one end of the first conveying belt 9 and can clamp one end of the fixed material rod 2, the other end of the material rod 2 is located above the first conveying belt 9, and the blade can fall onto the conveying belt after being stripped.

One side of the material rod fixing frame 1 and one side of the first conveying belt 9 are provided with shifting piece devices, each shifting piece device comprises a shifting frame and a shifting piece arranged on the shifting frame, each shifting frame is provided with a linear displacement device for driving and has a moving stroke parallel to the direction of the material rod 2, and each shifting piece can be used for shifting a separation piece between a blade and a blade which are connected in series by one end of the material rod fixing frame 1 to fall off to the other end of the material rod 2.

A cross bar blocking piece 5 is arranged above the first conveyor belt 9, and a collecting box 6 is arranged on the side edge of the first conveyor belt 9 at one end of the cross bar blocking piece 5. The height between the cross bar block piece 5 and the upper surface of the first conveyor belt 9 is larger than the thickness of the blades and smaller than the height and the thickness of the spacing pieces, the blades can pass through smoothly, and the spacing springs between the blades can be separated to the collecting box 6 to be collected.

The direction judging mechanism 7 is arranged on a first conveyor belt 9 in the downstream conveying direction of the cross bar blocking piece 5, the direction of the blade conveyed on the conveyor belt can be scanned, and the reverse blade is pushed out of the first conveyor belt 9 through a forward and reverse separating mechanism below the direction judging mechanism 7 and is conveyed into the turnover mechanism 8. The forward and reverse separating mechanism can adopt a mechanical arm to clamp and separate or a conveying belt is provided with a driving separating shifting sheet to push the blade out from the side edge of the conveying belt to shift and separate.

The turnover mechanism 8 comprises an air cylinder, a clamping jaw capable of turning 180 degrees is arranged on the air cylinder, the clamping jaw can clamp a reverse blade, and the clamping jaw can be directly turned 180 degrees and then reversed under the driving of the air cylinder and is released on the conveyor belt.

And a position vision mechanism and a transfer manipulator are arranged above the first conveying belt 9 and the second conveying belt 10, the position vision mechanism scans the position of the blade and feeds the position back to the control system, and the grabbing and grabbing of the transfer manipulator is controlled to transfer the blade to an empty tray, so that the blade collection is completed.

Example 2

A rod unloading and shunting turnover mechanism for a rod penetrating blade comprises a material rod fixing frame 1, a shifting piece device, a conveying belt, a direction judging mechanism 7, a forward and reverse separating mechanism and a turnover mechanism 8. The material rod fixing frame 1 is arranged at one end of the first conveying belt 9, one end of the material rod 2 can be fixed by the fixing frame, the other end of the material rod 2 is located above the first conveying belt 9, and the blade can fall onto the conveying belt after being stripped.

One side of the material rod fixing frame 1 and one side of the first conveying belt 9 are provided with shifting piece devices, each shifting piece device comprises a shifting frame and a shifting piece arranged on the shifting frame, each shifting frame is provided with a telescopic push-pull rod which has a moving stroke parallel to the direction of the material rod 2, the tail end of each push-pull rod is fixedly connected with the shifting piece, and the shifting piece can be used for shifting a separation piece between the blades connected in series and the separating piece from one end of the material rod fixing frame 1 to fall off and lift the other end of the material rod 2.

The unloading rod shunting turnover mechanism is further provided with a single-chip separation visual device 4, the tail end of the single-chip separation visual device 4 is aligned with the tail end of the material rod 2 during unloading, the distance between the blade and the tail end of the material rod 2, which is stirred by the plectrum device 3, can be monitored, and the distance can be fed back to a control system through position monitoring, so that the control blade which can be uniformly controlled by the plectrum device falls down.

A cross bar blocking piece 5 is arranged above the first conveyor belt 9, and a collecting box 6 is arranged on the side edge of the first conveyor belt 9 at one end of the cross bar blocking piece 5. The height between the cross bar blocking piece 5 and the upper surface of the first conveyor belt 9 is larger than the thickness of the blades and smaller than the height and the thickness of the spacing pieces, the blades can pass through smoothly, and the spacing springs between the blades can be separated to the collecting box 6 to be collected.

A direction judging mechanism 7 is arranged on a conveyor belt I9 in the downstream direction of the transmission of the cross bar blocking piece 5, the direction of a blade conveyed on the conveyor belt can be scanned, and the reverse blade is pushed out of the conveyor belt I9 and is conveyed into a turnover mechanism 8 through a forward and reverse separating mechanism below the direction judging mechanism 7. The forward and reverse separating mechanism can adopt a mechanical arm to clamp and separate or a conveying belt is provided with a driving separating shifting sheet to push the blade out from the side edge of the conveying belt to shift and separate.

The turnover mechanism 8 comprises an air cylinder, a clamping jaw capable of turning 180 degrees is arranged on the air cylinder, the clamping jaw can clamp a reversed blade, and under the driving of the air cylinder, the clamping jaw can be directly turned 180 degrees and then turned over, and is released on the second conveyor belt 10.

And a position vision mechanism and a transfer manipulator are arranged above the first conveyor belt 9 and the second conveyor belt 10, the position vision mechanism scans the placing posture of the blade, feeds the placing posture back to the control system, adjusts the grabbing position of the transfer manipulator, grabs the blade, transfers the blade to the laser marking device 11 for marking, and places the blade in an empty material tray through the transfer manipulator to complete blade collection.

Example 3

Referring to fig. 1-3, a discharging rod shunting turnover mechanism for a rod-penetrating blade comprises a first material rod fixing frame 1, a second material rod fixing frame 1, a shifting sheet device, a conveying belt, a direction judging mechanism 7, a forward and reverse separating mechanism and a turnover mechanism 8. The material rod fixing frame 1I and the material rod fixing frame 1 II are arranged in parallel at intervals and longitudinally, one end of the first conveying belt 9 and one end of the second conveying belt 9 are respectively arranged on the first fixing frame and the second fixing frame 1, the fixing frame can clamp one end of the fixed material rod 2, the other end of the material rod 2 is located above the first conveying belt 9, and the blade can fall onto the conveying belts after being stripped.

The material rod fixing frame 1I and the material rod fixing frame 1 II are provided with a shifting piece device between, the shifting piece device comprises a shifting frame and shifting pieces arranged on two sides of the shifting frame, the shifting frame is provided with a linear displacement device for driving and has a moving stroke parallel to the direction of the material rod 2, and the shifting pieces can be shifted by one end of the material rod fixing frame 1 to shift a blade connected in series and a spacing piece between the blades to fall off and be detached from the other end of the material rod 2. The positions of the material rod fixing frame 1I and the material rod fixing frame 1 II are not on a uniform datum line, namely, the material rod fixing frame and the material rod fixing frame are arranged in tandem on the transverse direction, a certain distance is reserved between the material rod fixing frame and the material rod fixing frame, when the plectrum device starts or finishes stirring one blade, the other material rod 2 can be clamped or changed, the problem that the two material rod 2 cannot stir the blade simultaneously due to the fact that the feeding time difference of the two material rods leads to the fact that the plectrum device cannot stir the blade simultaneously is solved, and synchronous rod unloading is achieved.

Unloading the pole reposition of redundant personnel tilting mechanism and still being equipped with monolithic separation vision device 4, and monolithic separation vision device 4 aligns with the end of material pole 2 when unloading, can monitor plectrum device 3 and stir blade and the terminal distance of material pole 2 to can feed back to control system through the control of position, make the control blade that the plectrum device can be at the uniform velocity fall down.

In an embodiment, the singulator separation vision device 4, the direction determination mechanism 7 and the position vision mechanism can adopt a camera for scanning detection.

It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations to the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A unloading rod shunting turnover mechanism for a rod-penetrating blade is characterized by comprising a material rod fixing frame, a shifting piece device, a conveying device, a direction judging mechanism, a forward and reverse separating mechanism and a turnover mechanism; the material rod fixing frame is arranged at one end of the conveying device, the conveying device used for conveying the discharged blades is arranged below the material rod fixing frame, a blade shifting device used for shifting the blades on the material rod down to the conveying device is arranged on one side of the material rod fixing frame, a direction judging mechanism used for judging the direction of the blades is arranged above the conveying device, a forward and reverse separating mechanism used for conveying the reverse blades to the reverse conveying device is arranged on the conveying device below the direction judging mechanism, and a turnover mechanism is arranged on the conveying device of the reverse blades.

2. The discharge rod shunting and overturning mechanism for the rod penetrating blade of claim 1, wherein the discharge rod shunting and overturning mechanism is further provided with a single-chip separation visual device, and the single-chip separation visual device is aligned with the tail end of the discharge rod.

3. The rod unloading, shunting and overturning mechanism for the rod penetrating blade as claimed in claim 1, wherein the plectrum device comprises a plectrum frame with a stroke parallel to the direction of the rod and a plectrum arranged on the plectrum frame.

4. The unloading bar splitting and overturning mechanism for the bar penetrating blade of claim 1, wherein the conveying device of the unloading bar splitting and overturning mechanism is further provided with a separator separating and collecting device.

5. The unloading splitting and turning mechanism for the rod penetrating blade of claim 4, wherein the separator separating and collecting device comprises a cross bar block which is transversely arranged on the conveying device and a collecting box which is arranged at the edge of the conveying device.

6. The bar splitting and turning mechanism for a bar penetrating blade of claim 5, wherein the height of said rail blocks from the upper surface of said conveyor is greater than the thickness of said blade and less than the height and thickness of said spacers.

7. The rod splitting and turning mechanism for rod penetrating blades as claimed in claim 1, wherein said turning mechanism includes a cylinder with a jaw capable of turning 180 °.

8. The unloading bar shunting and overturning mechanism for the penetrating blade of claim 1, wherein the unloading bar shunting and overturning mechanism is further provided with a marking device.

9. The unloading bar shunting and turnover mechanism for bar penetrating blades of claim 1, wherein the conveying device is provided with a position vision mechanism.

10. The discharging rod shunting and overturning mechanism for the rod penetrating blade of any one of claims 1 to 9, wherein the discharging rod shunting and overturning mechanism is symmetrically distributed in double stations.