CN218655153U

CN218655153U - Paint spraying device

Info

Publication number: CN218655153U
Application number: CN202222906439.3U
Authority: CN
Inventors: 梁保印; 王亚淑; 梁书豪; 高苗迪; 竺红谱
Original assignee: Changzhou Zhengmei Intelligent Technology Co ltd
Current assignee: Changzhou Zhengmei Intelligent Technology Co ltd
Priority date: 2022-11-02
Filing date: 2022-11-02
Publication date: 2023-03-21
Anticipated expiration: 2032-11-02

Abstract

The utility model discloses a paint spraying apparatus, carry including workstation, feed mechanism, paint spraying case, stoving case, part and move mechanism and unloading mechanism, feed mechanism, paint spraying case, stoving case, part carry and move mechanism and unloading mechanism and all set up on the workstation, the part carries and moves the mechanism and lay and pass feed mechanism, paint spraying case, stoving case and unloading mechanism component loop in proper order above the workstation. The utility model has the advantages that: the automatic feeding device, the automatic discharging device and the paint spraying device capable of automatically displacing and overturning parts are matched with the circular rotating carrier band to realize full-automatic paint spraying, so that the paint spraying efficiency is greatly improved, and a large amount of manpower is saved.

Description

Paint spraying device

Technical Field

The utility model relates to a paint spraying apparatus field especially relates to a paint spraying apparatus.

Background

Common process of spraying paint adopts artifical or arm to spray paint in the spray booth, however to comparatively standardized component, is suitable for full automatization's process of spraying paint completely, and conventional spray booth among the prior art does not possess the function of automatic spraying paint, can't realize full-automatic spraying paint, needs artifical unloading and handheld spray gun or operation arm to spray paint, and it is inefficient to spray paint, and influences workman safety and health.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is how to realize that the full automatization sprays paint, to the above-mentioned technical problem that solves, now provides a paint spraying apparatus.

In order to achieve the above object, the utility model provides a following technical scheme: a paint spraying device comprises a workbench, a feeding mechanism, a paint spraying box, a drying box, a part carrying and moving mechanism and a blanking mechanism, wherein the feeding mechanism, the paint spraying box, the drying box, the part carrying and moving mechanism and the blanking mechanism are all arranged on the workbench, and the part carrying and moving mechanism is laid above the workbench and sequentially penetrates through the feeding mechanism, the paint spraying box, the drying box and the blanking mechanism to form a loop;

the feeding mechanism comprises a bin, a feeding support plate, a feeding pipeline and feeding clamping claws, the bin is fixed on the side edge of the workbench, the feeding support plate is arranged above the bin, the feeding pipeline is arranged right above the part carrying and moving mechanism, the upper end of the feeding pipeline is arranged at the tail end of the feeding support plate, the feeding clamping claws are arranged on two sides of the feeding pipeline, the feeding clamping claws extend into the feeding pipeline, and the feeding clamping claws are used for controlling the falling of parts;

the blanking mechanism comprises a blanking support, a blanking mechanical gripper, a blanking transverse slide rail and a blanking vertical slide rail, the blanking support is fixed on a workbench, the blanking support is erected on the part carrying and moving mechanism, the blanking mechanical gripper is driven by the blanking transverse slide rail and the blanking vertical slide rail to move transversely and longitudinally along the blanking support, the blanking transverse slide rail is fixed above the blanking support, the blanking vertical slide rail is connected with the blanking transverse slide rail in a sliding mode, and the blanking mechanical gripper is connected with the blanking vertical slide rail in a sliding mode.

Furthermore, the workstation is one the bottom of workstation sets up and is fixed with the supporting legs, four angles of workstation still are provided with the universal wheel.

Further, the paint spraying box comprises an upper spray head, a side spray head, a box body, a part turnover mechanism and an air suction mechanism, the box body is a hollow box body, the upper spray head is fixed above the box body, the side spray head is arranged on the outer side edge of the box body, the part turnover mechanism is arranged inside the box body, the part turnover mechanism is used for driving a part to carry and move a part turnover position on the mechanism, and the air suction mechanism is arranged on the other side of the box body.

Furthermore, a side sprayer driver is arranged on the side edge of the side sprayer and fixed on the workbench, the side sprayer driver is an upper sliding rail and a lower sliding rail driven by a servo motor, and the side sprayer is fixed on a sliding block of the upper sliding rail and the lower sliding rail.

Further, tilting mechanism includes upset motor, upset track, drive gear and guide gear, guide gear sets up the both sides at drive gear, the upset track cover is on drive gear and guide gear, one side of upset track is hugged closely the part and is carried the mechanism of moving and not be connected rather than the transmission, the upset motor is fixed on the workstation, the upset motor is connected and drives its rotation with drive gear transmission.

Furthermore, the air suction mechanism comprises an air pipe and a fan, the two ends of the air pipe are respectively connected with the box body and the fan, and the fan is fixed on the workbench.

Further, the stoving case includes stoving box, hot-blast main, air heater and heater, the stoving box is fixed in the workstation top, hot-blast main connects heater and stoving box, air heater and heater are fixed in the below of workstation, the air heater is to the intraductal blast air of hot-blast.

Further, the part carries and moves mechanism includes that the part places support, carrier band guide pulley, carrier band driving motor and support counter gear, the support is evenly arranged on the carrier band, the carrier band guide pulley sets up on the workstation, the carrier band is connected with the transmission between the carrier band guide pulley, the carrier band is guided by the carrier band guide pulley, carrier band driving motor fixes on the workstation, carrier band driving motor is connected with the carrier band guide pulley transmission, support counter gear sets up the below at the support.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses an adopt automatic feeding device, automatic unloader and can automatic displacement and the paint spraying apparatus cooperation circulation pivoted carrier band of upset part to realize full-automatic spraying paint, improved paint spraying efficiency greatly to practice thrift a large amount of manpowers.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a top view of the present invention;

fig. 3 is a schematic view of the internal structure of the paint spray box of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1-3, the present embodiment discloses a paint spraying apparatus, which comprises a workbench 1, a feeding mechanism 2, a paint spraying box 4, a drying box 5, a part carrying and moving mechanism 6, a discharging mechanism 7 and a control mechanism 8, wherein the feeding mechanism 2, the paint spraying box 4, the drying box 5, the part carrying and moving mechanism 6 and the discharging mechanism 7 are all arranged on the workbench 1, and the part carrying and moving mechanism 6 is laid above the workbench 1 and sequentially penetrates through the feeding mechanism 2, the paint spraying box 4, the drying box 5 and the discharging mechanism 7 to form a loop; the feeding mechanism 2, the paint spraying box 4, the part carrying and moving mechanism 6 and the blanking mechanism 7 are respectively electrically connected with the control mechanism 8. Specifically, the work table 1 is a rack on which a plurality of structures are mounted. The control mechanism 8 controls the feeding mechanism 2, the paint spraying box 4, the drying box 5, the part carrying and moving mechanism 6 and the discharging mechanism 7 to work so as to realize automatic feeding, paint spraying, drying and discharging of parts.

Preferably, a drying device 3 can be further arranged at the front end of the paint spraying box 4, and parts can be dried and dried by the aid of a box cover and a blowing device which is matched and communicated with the box cover, so that bubbling in the paint spraying process is avoided.

Specifically, the feeding mechanism 2 comprises a stock bin 21, a feeding carrier plate 22, a feeding pipeline 23 and a feeding clamping claw 24, the stock bin 21 is fixed on the side edge of the workbench 1 through a bolt on the side edge, the feeding carrier plate 22 is arranged above the stock bin 21 through a bolt, the feeding pipeline 23 is arranged right above the part carrying and moving mechanism 6 and specifically can be fixed on the workbench 1 through a support, the upper end of the feeding pipeline 23 is arranged at the tail end of the feeding carrier plate 22, the feeding clamping claw 24 is arranged on two sides of the feeding pipeline 23, the feeding clamping claw 24 extends into the feeding pipeline 23, and the feeding clamping claw 24 is used for controlling the falling of a part; in the paint spraying process, the parts are placed on the feeding carrier plate 22 through a matched mechanical arm, pushed into the feeding pipeline 23 through the air cylinder on the feeding carrier plate, and controlled by the feeding clamping jaw 24 to be sequentially placed on the part placing support 61. The feeding clamping jaw 24 is controlled by a connected air cylinder, and functions such as a valve are realized.

In addition, the blanking mechanism 7 comprises a blanking support 71, a blanking mechanical gripper 72, a blanking transverse slide rail 73 and a blanking vertical slide rail 74, the blanking support 71 is fixed on the workbench 1 through bolts, the blanking support 71 is erected on the part carrying and moving mechanism 6, the blanking mechanical gripper 72 is driven by the blanking transverse slide rail 73 and the blanking vertical slide rail 74 to move transversely and longitudinally along the blanking support 71, the blanking transverse slide rail 73 is fixed above the blanking support 71 through bolts, the blanking vertical slide rail 74 is connected with the blanking transverse slide rail 73 in a sliding manner, and the blanking mechanical gripper 72 is connected with the blanking vertical slide rail 74 in a sliding manner. Two slide rails all adopt valve control, make it realize horizontal and vertical drive clamping jaw and get the piece.

Preferably, the working table 1 is a working table 1, the bottom of which is provided with a supporting foot 11, and four corners of the working table 1 are further provided with universal wheels 12. The universal wheels 12 are provided to facilitate movement of the device.

Specifically, case 4 sprays paint includes shower nozzle 41, side shower nozzle 42, box 43, part tilting mechanism 44 and the mechanism 45 that induced drafts, and box 43 is a cavity box, and it passes through screw 41 to fix in box 43 top to go up the shower nozzle, and side shower nozzle 42 sets up the outside limit at box 43, and part tilting mechanism 44 sets up the inside at box 43, and part tilting mechanism 44 is used for driving the part to carry the part upset position that moves on the mechanism 6, and the mechanism 45 that induced drafts sets up the opposite side at box 43.

A side nozzle driver 421 is arranged at the side of the side nozzle 42, the side nozzle driver 421 is fixed on the workbench 1 through bolts, the side nozzle driver 421 is an upper and lower slide rail driven by a servo motor, and the side nozzle 42 is fixed on a slide block of the upper and lower slide rail.

The automatic feeding device, the automatic discharging device and the paint spraying device capable of automatically displacing and overturning parts are matched with the circular rotating carrier band to realize full-automatic paint spraying, so that the paint spraying efficiency is greatly improved, and a large amount of manpower is saved.

Preferably, the turnover mechanism 44 includes a turnover motor 441, a turnover crawler 442, a driving gear 443, and a guiding gear 444, the guiding gear 444 is disposed on two sides of the driving gear 443, the turnover crawler 442 is sleeved on the driving gear 443 and the guiding gear 444, one side of the turnover crawler 442 clings to the part carrying mechanism 6 without being in transmission connection therewith, the turnover motor 441 is fixed on the worktable 1, and the turnover motor 441 is in transmission connection with the driving gear 443 and drives the turnover motor to rotate. In the paint spraying process, the overturning motor 441 is controlled to rotate to drive the overturning crawler 442 and the support reversing gear 65 connected with the overturning crawler 442 to rotate, so that parts are driven to overturn, two sides of the parts are sprayed with paint, and spray guns do not need to be arranged on two sides.

The air suction mechanism 45 may include an air duct 451 and a fan 452, two ends of the air duct 451 are respectively connected to the box 43 and the fan 452, and the fan 452 is fixed on the worktable 1 by bolts. Harmful gas in the paint spraying process is sucked out through the air pipe 451.

Specifically, the drying box 5 includes a drying box body 51, a hot air duct 52, a hot air blower 53 and a heater 54, the drying box body 51 is fixed above the workbench 1, the hot air duct 52 is connected with the heater 54 and the drying box body 51, the hot air blower 53 and the heater 54 are fixed below the workbench 1, and the hot air blower 53 blows air into the hot air duct 52. In this embodiment, the drying box 5 and the painting box 4 may be provided with two sections, so that two times of painting can be realized.

Specifically, the part carrying and moving mechanism 6 comprises a part placing support 61, a carrier tape 62, a carrier tape guide wheel 63, a carrier tape driving motor 64 and a support reversing gear 65, the support 61 is uniformly arranged on the carrier tape 62, the carrier tape guide wheel 63 is arranged on the workbench 1, the carrier tape 62 is in transmission connection with the carrier tape guide wheel 63, the carrier tape 62 is guided by the carrier tape guide wheel 63, the carrier tape driving motor 64 is fixed on the workbench 1, the carrier tape driving motor 64 is in transmission connection with the carrier tape guide wheel 63, and the support reversing gear 65 is arranged below the support 61.

It is feasible that the driving motors used in this embodiment may all be servo-controlled motors, which facilitates speed control.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is to be accorded the full scope of the claims.

Claims

1. A paint spraying device is characterized by comprising a workbench (1), a feeding mechanism (2), a paint spraying box (4), a drying box (5), a part carrying and moving mechanism (6), a discharging mechanism (7) and a control mechanism (8), wherein the feeding mechanism (2), the paint spraying box (4), the drying box (5), the part carrying and moving mechanism (6) and the discharging mechanism (7) are all arranged on the workbench (1), the part carrying and moving mechanism (6) is laid above the workbench (1) and sequentially penetrates through the feeding mechanism (2), the paint spraying box (4), the drying box (5) and the discharging mechanism (7) to form a loop, and the feeding mechanism (2), the paint spraying box (4), the part carrying and moving mechanism (6) and the discharging mechanism (7) are respectively and electrically connected with the control mechanism (8);

the feeding mechanism (2) comprises a storage bin (21), a feeding support plate (22), a feeding pipeline (23) and feeding clamping claws (24), the storage bin (21) is fixed on the side edge of the workbench (1), the feeding support plate (22) is arranged above the storage bin (21), the feeding pipeline (23) is arranged right above the part carrying and moving mechanism (6), the upper end of the feeding pipeline (23) is arranged at the tail end of the feeding support plate (22), the feeding clamping claws (24) are arranged on two sides of the feeding pipeline (23), the feeding clamping claws (24) extend into the feeding pipeline (23), and the feeding clamping claws (24) are used for controlling the falling of parts;

unloading mechanism (7) are including unloading support (71), unloading machinery tongs (72), the horizontal slide rail of unloading (73) and the vertical slide rail of unloading (74), unloading support (71) are fixed on workstation (1), unloading support (71) are erect and are carried on moving mechanism (6) at the part, unloading machinery tongs (72) are driven by the horizontal slide rail of unloading (73) and the vertical slide rail of unloading (74) and are transversely and longitudinal movement along unloading support (71), the horizontal slide rail of unloading (73) is fixed in unloading support (71) top, sliding connection between the vertical slide rail of unloading (74) and the horizontal slide rail of unloading (73), sliding connection between unloading machinery tongs (72) and the vertical slide rail of unloading (74).

2. The paint spraying device according to claim 1, characterized in that the workbench (1) is provided with supporting legs (11) at the bottom of the workbench (1), and universal wheels (12) are further arranged at four corners of the workbench (1).

3. The paint spraying device according to claim 1, characterized in that the paint spraying box (4) comprises an upper spray head (41), a side spray head (42), a box body (43), a part overturning mechanism (44) and an air suction mechanism (45), the box body (43) is a hollow box body, the upper spray head (41) is fixed above the box body (43), the side spray head (42) is arranged at the outer side edge of the box body (43), the part overturning mechanism (44) is arranged inside the box body (43), the part overturning mechanism (44) is used for driving a part overturning position on the part carrying and moving mechanism (6), and the air suction mechanism (45) is arranged at the other side of the box body (43).

4. A painting apparatus according to claim 3, characterized in that a side nozzle driver (421) is provided at a side of the side nozzle (42), the side nozzle driver (421) is fixed to the table (1), the side nozzle driver (421) is an upper and lower slide rail driven by a servo motor, and the side nozzle (42) is fixed to a slide block of the upper and lower slide rail.

5. The paint spraying device according to claim 3, characterized in that the turnover mechanism (44) comprises a turnover motor (441), a turnover crawler (442), a driving gear (443) and a guide gear (444), the guide gear (444) is arranged at two sides of the driving gear (443), the turnover crawler (442) is sleeved on the driving gear (443) and the guide gear (444), one side of the turnover crawler (442) is tightly attached to the part carrying and moving mechanism (6) and is not in transmission connection with the part carrying and moving mechanism, the turnover motor (441) is fixed on the workbench (1), and the turnover motor (441) is in transmission connection with the driving gear (443) and drives the driving gear (443) to rotate.

6. The paint spraying apparatus according to claim 3, wherein the air suction mechanism (45) comprises an air pipe (451) and a fan (452), two ends of the air pipe (451) are respectively connected with the box body (43) and the fan (452), and the fan (452) is fixed on the workbench (1).

7. Paint spraying apparatus according to claim 1, characterized in that the drying box (5) comprises a drying box body (51), a hot air duct (52), a hot air blower (53) and a heater (54), the drying box body (51) is fixed above the worktable (1), the hot air duct (52) connects the heater (54) and the drying box body (51), the hot air blower (53) and the heater (54) are fixed below the worktable (1), and the hot air blower (53) blows air into the hot air duct (52).

8. The paint spraying device according to claim 1, wherein the part carrying and moving mechanism (6) comprises a part placing support (61), a carrier tape (62), a carrier tape guide wheel (63), a carrier tape driving motor (64) and a support reversing gear (65), the support (61) is uniformly arranged on the carrier tape (62), the carrier tape guide wheel (63) is arranged on the workbench (1), the carrier tape (62) is in transmission connection with the carrier tape guide wheel (63), the carrier tape (62) is guided by the carrier tape guide wheel (63), the carrier tape driving motor (64) is fixed on the workbench (1), the carrier tape driving motor (64) is in transmission connection with the carrier tape guide wheel (63), and the support reversing gear (65) is arranged below the support (61).