CN218602203U - Laser carving multi-pole magnetizing automation equipment - Google Patents
Laser carving multi-pole magnetizing automation equipment Download PDFInfo
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- CN218602203U CN218602203U CN202222837801.6U CN202222837801U CN218602203U CN 218602203 U CN218602203 U CN 218602203U CN 202222837801 U CN202222837801 U CN 202222837801U CN 218602203 U CN218602203 U CN 218602203U
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Abstract
The embodiment of the utility model discloses radium carving multipolar automation equipment that magnetizes, include: the automatic disc loading and unloading device comprises a rack, a vibrating disc feeding device, a transfer module, a laser engraving machine, a magnetizing module, a detection reservation device, a disc loading mechanism, a full disc cache device, an empty disc cache device and a disc transverse moving module, wherein the vibrating disc feeding device, the transfer module, the laser engraving machine, the magnetizing module, the detection reservation device, the disc loading mechanism, the full disc cache device, the empty disc cache device and the disc transverse moving module are respectively connected to the rack; wherein, the vibrating disk feeding device is used for vibrating and screening the magnetic sheets; a transplanting module used for moving the magnetic sheet; the laser engraving machine is used for marking the magnetic sheet; the magnetizing module is used for magnetizing the marked magnetic sheet; the detection reservation device is used for detecting the surface magnetic field of the magnetized magnetic sheet; the disc loading mechanism is used for loading the qualified magnetic discs; the tray transverse moving module is used for replacing the tray with the magnetic sheets and the tray without the magnetic sheets. Through implementing the utility model discloses radium carving multipolar automation equipment that magnetizes can realize improving the efficiency that radium carving multipolar magnetized, improves stability, and improves the security.
Description
Technical Field
The utility model relates to a technical field that magnetizes especially relates to radium carving multipolar automation equipment that magnetizes.
Background
Magnetizing means magnetizing a magnetic substance or increasing magnetism of a magnet having insufficient magnetism, and generally, a magnetizable object is placed in a magnetic field force formed by a coil through which a dc power supply passes.
At present, the demand for automatic magnetizing equipment in the market is large, but few automatic magnetizing equipment exist, injection molding ferrite manufacturers basically use small clamping jigs, manual operation achieves the purposes of magnetizing and detecting, but potential safety hazards are large, efficiency is low, stability is poor, product quality cannot be controlled and the like, and even if a small amount of equipment exists, the structure is complex and cost is high.
Therefore, it is necessary to design a new structure to improve the efficiency of laser etching multi-pole magnetization, improve the stability, and improve the safety.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide radium carving multipolar magnetization automation equipment.
In order to solve the technical problem, the purpose of the utility model is realized through following technical scheme: provide radium carving multipolar automation equipment that magnetizes, include: the device comprises a rack, a vibrating disc feeding device, a transfer module, a laser engraving machine, a magnetizing module, a detection reservation device, a disc loading mechanism, a full disc cache device, an empty disc cache device and a disc transverse moving module; the vibration disc feeding device, the transfer module, the laser engraving machine, the magnetizing module, the detection reservation device, the disc loading mechanism, the full disc caching device, the empty disc caching device and the material disc transverse moving module are respectively connected to the rack; the vibrating disk feeding device is used for vibrating and screening magnetic sheets; the transplanting module is used for moving the magnetic sheets; the laser engraving machine is used for marking the magnetic sheets; the magnetizing module is used for magnetizing the marked magnetic sheet; the detection reservation device is used for detecting the surface magnetic field of the magnetized magnetic sheet; the tray loading mechanism is used for loading qualified magnetic sheets; the full disk cache device is used for stacking and caching the disks with magnetic sheets; the empty disc caching device is used for stacking, caching and stepping supplying discs which are not provided with magnetic sheets; the tray transverse moving module is used for replacing the tray with the magnetic sheets and the tray without the magnetic sheets.
The further technical scheme is as follows: the vibrating disk feeding device comprises a vibrating disk and a stepping linear mechanism; the vibration disc is connected with the stepping linear mechanism.
The further technical scheme is as follows: move and carry the module and include servo sharp module, cylinder mechanism and vacuum chuck, vacuum chuck with cylinder mechanism connects, servo sharp module and cylinder mechanism connects.
The further technical scheme is as follows: the tray loading mechanism comprises a stepping motor linear motion mechanism.
The further technical scheme is as follows: the device also comprises a magnetizing power supply, and the magnetizing power supply is connected with the magnetizing module.
The further technical scheme is as follows: still include the cold water machine, the cold water machine with the module of magnetizing is connected.
Compared with the prior art, the utility model beneficial effect be: the utility model discloses a vibration dish feedway, carry the module, radium carving machine, the module magnetizes, detect reservation device, sabot mechanism, full dish buffer memory device, empty dish buffer memory device and charging tray sideslip module, utilize vibration dish feedway output magnetic sheet, it removes the magnetic sheet to carry the module, do the mark by radium carving machine, the module magnetizes, it detects surperficial magnetism to detect reservation device, sabot mechanism will detect qualified magnetic sheet sabot, charging tray sideslip module shifts out full dish on the full dish buffer memory device, and move empty dish into with empty dish buffer memory device, directly manage sign indicating number material after magnetizing, realize improving the multipolar efficiency of magnetizing of radium carving, and improve stability, and improve the security.
The invention is further described with reference to the accompanying drawings and specific embodiments.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without any creative effort.
Fig. 1 is a schematic view of a main view structure of a laser etching multi-pole magnetizing automation device provided by an embodiment of the present invention;
fig. 2 is a schematic side view of a laser etching multi-pole magnetizing automation apparatus provided in an embodiment of the present invention;
the designations in the drawings illustrate:
1. a vibratory pan feeding device; 2. a transfer module; 3. a laser engraving machine; 4. a magnetizing module; 5. detecting a reserved device; 6. a tray loading mechanism; 7. a full disk buffer; 8. an empty disk buffer device; 9. a tray transverse moving module; 10. a laser engraving machine; 11. a water chiller; 12. and (5) magnetizing the power supply.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, of the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It will be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
It is also to be understood that the terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the specification and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It should be further understood that the term "and/or" as used in the specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes such combinations.
Referring to fig. 1, fig. 1 is a schematic view of a main view structure of a laser etching multipole magnetizing automation apparatus provided in an embodiment of the present invention, which can be applied in the neodymium iron boron application industry to implement industrial automation or increase automation degree for a specific manufacturer; the production efficiency is improved, the manpower is reduced, and the cost is saved. The integration of laser carving, magnetizing, surface magnetic detection and packaging of the product is realized.
Referring to fig. 1 to 2, the laser etching multi-stage magnetizing automation apparatus includes: the device comprises a rack, a vibrating disc feeding device 1, a transfer module 2, a laser engraving machine 103, a magnetizing module 4, a detection reservation device 5, a disc loading mechanism 6, a full disc cache device 7, an empty disc cache device 8 and a disc transverse moving module 9; the vibration disc feeding device 1, the transfer module 2, the laser engraving machine 103, the magnetizing module 4, the detection reservation device 5, the disc loading mechanism 6, the full disc cache device 7, the empty disc cache device 8 and the disc transverse moving module 9 are respectively connected to the rack; wherein, the vibration disk feeding device 1 is used for screening magnetic sheets in a vibration mode; a transplanting module used for moving the magnetic sheet; the laser engraving machine 103 is used for marking the magnetic sheets; the magnetizing module 4 is used for magnetizing the marked magnetic sheet; the detection reservation device 5 is used for detecting the surface magnetic field of the magnetized magnetic sheet; the tray loading mechanism 6 is used for loading qualified magnetic sheets; a full disk cache device 7 for stacking and caching the disks with magnetic sheets; an empty disk buffer device 8 for stacking, buffering and stepping supplying the disk without magnetic sheets; and the tray traversing module 9 is used for replacing the tray with the magnetic sheets and the tray without the magnetic sheets.
The magnetic sheet products are arranged at equal intervals through the vibrating disc feeding device 1, the arranged magnetic sheet products are moved forward by the moving and loading module 2 to move forward for one position, replacement and carrying are achieved, the magnetic sheet products are marked by the laser engraving module, the magnetizing module 4 is pushed to move in, the magnetizing power supply 12 discharges and magnetizes, the water chiller 11 continuously keeps cooling, the disc loading mechanism 6 arranges the magnetized products in a row at equal intervals, the empty disc cache device 8 and the full disc cache device 7 continuously supply empty discs and full disc caches, and the transverse moving disc module 9 achieves replacement of discs and empty discs with the products. The structure is relatively simple and compact; the method has the characteristics of high efficiency and high reliability; the magnetizing module 4 is captured by visual recognition and a manipulator in the magnetizing process, so that the degree of automation is high, and the universality is good; after magnetization, the pipe is directly arranged and the material is stacked, so that manual loading and unloading are reduced; has good anti-injury protection performance on the surface of the material.
In an embodiment, referring to fig. 1, the vibration plate feeding device 1 includes a vibration plate and a stepping linear mechanism; the vibration disk is connected with the stepping linear mechanism. The vibrating disk screens magnetic sheet products with proper postures through vibration with certain frequency, and the magnetic sheet products are output by the stepping linear mechanism.
In one embodiment, the transfer module 2 includes a servo linear module, a cylinder mechanism, and a vacuum chuck, wherein the vacuum chuck is connected to the cylinder mechanism, and the servo linear module is connected to the cylinder mechanism. Magnetic sheet products are moved back and forth through the servo linear module, the air cylinder mechanism, the air suction disc and the like.
In this embodiment, the laser engraving machine 103 marks the magnetic sheet product surface by laser high temperature etching.
The magnetizing module 4 comprises an air cylinder mechanism and a coil, and converts electric energy into a magnetic field by customizing the air cylinder mechanism and the coil clamp; the detection reservation device 5 comprises a vision mechanism, and realizes the detection of the magnetic field on the surface of the product.
In an embodiment, the tray loading mechanism 6 includes a linear motion mechanism of a stepping motor, so as to implement tray loading and line changing.
In this embodiment, the full-tray buffer device 7 includes a stepping motor linear motion mechanism, and the tray loaded with magnetic sheet products is realized by the stepping motor linear motion mechanism and is stacked for buffer.
The empty tray cache device 8 comprises a stepping motor linear motion mechanism, and the tray without magnetic sheet products is stacked, cached and supplied step by step through the stepping motor linear motion mechanism.
In this embodiment, the tray transverse moving module 9 includes a servo linear module, a cylinder mechanism and a vacuum chuck, the vacuum chuck is connected with the cylinder mechanism, and the servo linear module is connected with the cylinder mechanism; the plate and the empty plate with products are replaced through the servo linear module, the cylinder mechanism, the vacuum chuck and the like to circularly operate.
In an embodiment, the laser etching multi-pole magnetizing automation device further includes a magnetizing power supply 12, and the magnetizing power supply 12 is connected to the magnetizing module 4. The magnetizing power supply 12 supplies a specific power for use in magnetizing.
In an embodiment, the laser etching multi-pole magnetizing automation device further includes a water chiller 11, and the water chiller 11 is connected to the magnetizing module 4. The water cooler 11 cools the coil of the magnetizing module 4 by compressor cooling and water circulation.
Referring to fig. 2, the laser etching multi-pole magnetizing automation equipment further includes a dust collector connected to the laser etching machine 103.
Referring to fig. 2, the laser etching multi-stage magnetizing automation apparatus further includes an operation panel for performing emergency stop and the like.
The laser carving multi-pole magnetizing automation equipment is characterized in that magnetic sheet products are arranged at equal intervals through a precision vibrating disc and a stepping linear mechanism, a product is moved forwards and carried for one position through a servo linear module, a cylinder mechanism, a vacuum chuck and the like by a moving module 2, replacement and carrying are achieved, the product is marked by a laser carving module, a magnetizing module 4 is pushed in to act, a magnetizing power supply 12 discharges and magnetizes, a water chiller 11 continuously keeps cooling, a tray loading mechanism 6 arranges the products in a row at equal intervals, an empty tray cache device 8 and a full tray cache device 7 continuously supply empty trays and cache full trays, and a tray transverse moving module 9 achieves replacement of the trays and the empty trays filled with the products.
The equipment is suitable for ferrite magnetic sheets, requires magnetizing two poles of the designated surface of the magnetic sheet, tubing and blanking, needs to identify the front and back surfaces and the rotation angle of the magnetic sheet, and has high requirements on magnetizing magnetic declination.
The laser etching multi-pole magnetizing automation equipment comprises a vibrating disk feeding device 1, a transferring module 2, a laser etching machine 103, a magnetizing module 4, a detection reservation device 5, a loading mechanism 6, a full disk cache device 7, an empty disk cache device 8 and a charging disk transverse moving module 9, magnetic disks are output by the vibrating disk feeding device 1, the transferring module 2 moves the magnetic disks, the laser etching machine 103 marks the magnetic disks, the magnetizing module 4 magnetizes the magnetic disks, the detection reservation device 5 detects surface magnetism, the loading mechanism 6 loads the qualified magnetic disks, the charging disk transverse moving module 9 moves out the full disks on the full disk cache device 7, the empty disk cache device 8 moves into the empty disks, and the full disks are directly loaded with the stacked disks after being magnetized, so that the laser etching multi-pole magnetizing efficiency is improved, the stability is improved, and the safety is improved.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of various equivalent modifications or replacements within the technical scope of the present invention, and these modifications or replacements should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (6)
1. Multistage automation equipment that magnetizes of radium carving, its characterized in that includes: the device comprises a rack, a vibrating disc feeding device, a transfer module, a laser engraving machine, a magnetizing module, a detection reservation device, a disc loading mechanism, a full disc cache device, an empty disc cache device and a disc transverse moving module; the vibration disc feeding device, the transfer module, the laser engraving machine, the magnetizing module, the detection reservation device, the disc loading mechanism, the full disc caching device, the empty disc caching device and the material disc transverse moving module are respectively connected to the rack; the vibrating disk feeding device is used for vibrating and screening magnetic sheets; the shifting module is used for moving the magnetic sheets; the laser engraving machine is used for marking the magnetic sheets; the magnetizing module is used for magnetizing the marked magnetic sheet; the detection reservation device is used for detecting the surface magnetic field of the magnetized magnetic sheet; the tray loading mechanism is used for loading qualified magnetic sheets; the full disk cache device is used for stacking and caching the disks with the magnetic sheets; the empty disk cache device is used for carrying out stacking cache and stepping supply on the disks without magnetic sheets; the tray transverse moving module is used for replacing the tray with the magnetic sheets and the tray without the magnetic sheets.
2. The laser etching multi-pole magnetizing automation device as claimed in claim 1, wherein the vibrating disk feeding device comprises a vibrating disk and a stepping linear mechanism; the vibration disc is connected with the stepping linear mechanism.
3. The laser engraving multi-pole magnetizing automation apparatus according to claim 1, wherein the transferring module comprises a servo linear module, a cylinder mechanism and a vacuum chuck, the vacuum chuck is connected with the cylinder mechanism, and the servo linear module is connected with the cylinder mechanism.
4. The laser engraving multipole magnetizing automation device according to claim 1, wherein the disc loading mechanism comprises a stepping motor linear motion mechanism.
5. The laser engraving multipole magnetizing automation device according to claim 1, further comprising a magnetizing power supply connected with the magnetizing module.
6. The laser etching multi-pole magnetizing automation device according to claim 1, further comprising a water chiller connected with the magnetizing module.
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CN202222837801.6U CN218602203U (en) | 2022-10-26 | 2022-10-26 | Laser carving multi-pole magnetizing automation equipment |
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CN202222837801.6U CN218602203U (en) | 2022-10-26 | 2022-10-26 | Laser carving multi-pole magnetizing automation equipment |
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CN202222837801.6U Active CN218602203U (en) | 2022-10-26 | 2022-10-26 | Laser carving multi-pole magnetizing automation equipment |
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