CN218579060U

CN218579060U - Automatic sequencing and stacking line body

Info

Publication number: CN218579060U
Application number: CN202223036230.2U
Authority: CN
Inventors: 邓广亮; 陈启辉; 黄健辉; 刘志威; 林坚旭; 许福明
Original assignee: GAC Toyota Motor Co Ltd
Current assignee: GAC Toyota Motor Co Ltd
Priority date: 2022-11-14
Filing date: 2022-11-14
Publication date: 2023-03-07
Anticipated expiration: 2032-11-14

Abstract

The utility model discloses an automatic sequencing stacking line body, which comprises a goods-sorting trolley, a sequencing transportation channel, a butt-joint trolley, a running track, a sequencing stacking assembly and a sequencing and stacking assembly; the quantity of sequencing transfer passage is many, many sequencing transfer passage intervals set up, the both ends of sequencing transfer passage are entry end and exit end respectively, the platform truck of choosing goods is used for transporting the portion's case that bears different motorcycle type parts on the part goods shelves to every entry end that corresponds sequencing transfer passage, the orbit sets up in the outside of exit end, dock platform truck and orbit sliding connection, the subassembly is piled up in the sequencing includes first balladeur train and installs the stack spare on first balladeur train, the subassembly is piled up in the sequencing branch includes the second balladeur train and installs the branch of piling up on the second balladeur train, the platform truck of docking is used for receiving the single portion's case of exit end in proper order and transports single portion's case to first balladeur train along the orbit. This automatic sequencing stacks line body has the advantage that degree of automation is high, staff's load is little and the operating efficiency is high.

Description

Automatic sequencing and stacking line body

Technical Field

The utility model relates to a conveyer technical field especially relates to an automatic sequencing piles up line body.

Background

In the current workshop production, in most of the operation projects for picking parts, the operation mode of picking parts is that a picker picks parts from a picking goods shelf to a part box vacant on a picking pallet in the order of an indication ticket by confirming the indication ticket; however, due to the limitation of the space, the parts boxes cannot be arranged in a row, after the parts are picked up, the operator a needs to stack the parts boxes in multiple layers, the operator B needs to stack empty boxes after the parts boxes are used in multiple layers, and the operator C stacks the empty boxes in one layer onto the goods-picking trolley, so that the parts boxes are recycled.

In view of the above, there is a need to provide a new automatic sorting and stacking line body to solve or at least alleviate the above technical drawbacks.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an automatic sequencing piles up line body aims at solving among the prior art technical problem that the operation is repeated, operation personnel load is big for article case piles up.

In order to achieve the above object, the present invention provides an automatic sorting and stacking line body, which includes a sorting trolley, a sorting transportation channel, a docking trolley, a running track, a sorting and stacking assembly, and a sorting and stacking assembly; the sorting and stacking assembly comprises a first carriage and a stacking member mounted on the first carriage, the sorting and stacking assembly comprises a second carriage and a stacking member mounted on the second carriage, the docking carriage is used for sequentially receiving a single part box at the outlet end and transporting the single part box to the first carriage along the running rail, the stacking member is used for stacking the plurality of part boxes on the first carriage into a plurality of stacked layers, and the stacking member is used for separating the plurality of layers of part boxes on the second carriage into a single part box.

In an embodiment, the first carriage comprises a receiving portion, a lifting portion and a placing portion which are sequentially arranged, the stacking portion comprises stacking clamp arms and a stacking in-place switch arranged above the stacking clamp arms, the receiving portion is used for receiving part boxes on the docking trolley and conveying the part boxes to the lifting portion, the lifting portion drives the part boxes to be clamped with the stacking clamp arms through lifting, after the part boxes are stacked to trigger the stacking in-place switch, the stacking clamp arms are opened, and the lifting portion drives the part boxes to descend together and convey the part boxes to the placing portion.

In one embodiment, the lifting part comprises a lifting tray and a first lifting cylinder, and the output end of the first lifting cylinder is connected with the lifting tray.

In an embodiment, a stacking stop lever is further disposed on the first carriage, the stacking stop lever is disposed between the lifting portion and the placing portion, and the stacking stop lever is opened after the stacking-in-place switch is triggered.

In an embodiment, the second balladeur train is including the sequencing portion, separation portion and the extraction that set gradually, the branch piece of stamping include the sliding part and with the separation arm lock that the sliding part is connected, the separation portion is used for receiving the many piles of sequencing portion conveying portion article case to drive in proper order and fold many the superiors of portion article case rise to with separation arm lock joint, the sliding part is in when separation arm lock joint has a portion article case, drive the separation arm lock together faces the extraction removes, moves to the extraction top after, the separation arm lock is opened.

In an embodiment, a traveling motor is disposed at the bottom of the docking trolley, and the traveling motor is used for driving the docking trolley to move along the running track.

In an embodiment, the sequencing transportation channel is arranged in a downward inclined manner from the inlet end to the outlet end, a blocking rod and a butt joint in-place switch are further arranged on the sequencing transportation channel, and after the butt joint in-place switch detects the butt joint trolley, a signal is transmitted to control the butt joint trolley to stop and open the blocking rod.

In an embodiment, the automatic sorting and stacking line body further includes a plurality of groups of signal lamps and an abnormal warning lamp, the plurality of groups of signal lamps are respectively arranged on the plurality of sorting transportation channels, and the abnormal warning lamp is mounted on the docking trolley.

In an embodiment, a trolley blocking rod is further arranged on the docking trolley, and the trolley blocking rod is arranged on one side of the docking trolley, which is far away from the sorting transportation channel.

In an embodiment, the automatic sequencing stacking line body further includes a control system, and the control system is respectively in communication connection with the sequencing transportation lane, the docking trolley, the sequencing stacking assembly, and the sequencing stacking assembly.

In the technical scheme of the utility model, the automatic sequencing stacking line body comprises a goods-sorting trolley, a sequencing transportation channel, a butt-joint trolley, a running track, a sequencing stacking assembly and a sequencing and stacking assembly; the sorting and stacking assembly comprises a second carriage and a stacking splitting assembly arranged on the second carriage, the docking trolley is used for sequentially receiving the single part box at the outlet end and transporting the single part box to the first carriage along the running track, the stacking assembly is used for stacking the multiple part boxes on the first carriage into a plurality of stacked layers, and the stacking splitting assembly is used for separating the multiple part boxes on the second carriage into a single part box. An operator firstly takes empty part boxes to place on a sorting trolley, the part boxes are thrown into the inlet ends of sorting transportation channels of corresponding vehicle types after the parts are picked from part racks in batches, the part boxes run from the inlet ends to the outlet ends on the sorting transportation channels, a docking trolley runs to the outer sides of the outlet ends of the corresponding sorting transportation channels on a running track according to sorting vehicle type control signals given by a system to receive the part boxes, then the docking trolley carrying part boxes move to the outer sides of first carriages together to realize docking, then the part boxes move from the docking trolley to the first carriages, the part boxes slide to the lower sides of stacking pieces along the first carriages, the stacking pieces stack the part boxes to multiple layers, one stack multiple layer of part boxes continuously slide along the first carriages freely, then the operator realizes empty and solid box exchange, the part boxes carrying the parts are conveyed to a production line, the empty boxes are thrown into a second carriage, the multiple layers of part boxes on the second carriage are separated into single part boxes through the stack splitting piece, and empty box separating operation is realized. The utility model discloses a through the automatic sequencing line body of piling up replace artifical sequencing, pile up and the operation of stamping separately, eliminated most actions extravagant, accompany the operation, have that degree of automation is high, the staff load is little and the advantage that the operating efficiency is high.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.

Fig. 1 is a schematic structural view of an automatic sorting and stacking line body according to an embodiment of the present invention.

The reference numbers indicate:

reference numerals	Name (R)	Reference numerals	Name (R)
				100	Automatic sequencing and stacking line body	24	Butt-joint in-place switch
1	Goods picking trolley	31	Walking motor
				2	Sequencing transport channel	32	Trolley stop lever
3	Butt-joint trolley	51	First carriage
				4	Running track	52	Stack
5	Sequencing stack assembly	61	Second carriage
				7	Signal lamp	62	Stacking piece
8	Abnormity warning lamp	511	Receiving part
				21	Inlet end	512	Lifting part
22	Outlet end	513	Placing part
				23	Blocking rod	521	Stacking clamp arm
611	Sorting part	5121	Lifting tray
				612	Separation part	5122	First lifting cylinder
613	Extraction part	621	Sliding part
				6121	Separating tray	622	Separating arm lock
6122	Second lifting cylinder

The realization, the functional characteristics and the advantages of the utility model are further explained by combining the embodiment and referring to the attached drawings.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that all the directional indicators (such as upper, lower, left, right, front, and rear … …) in the embodiments of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.

Furthermore, descriptions in the present application as to "first," "second," etc. are for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two groups, e.g., two groups, three, etc., unless specifically limited otherwise.

In the present application, unless expressly stated or limited otherwise, the terms "connected" and "fixed" are to be construed broadly, e.g., "fixed" may be fixedly connected or detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any combination, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In addition, the technical solutions of the embodiments of the present invention can be combined with each other, but it is necessary to use a person skilled in the art to realize the basis, and when the technical solutions are combined and contradictory to each other or cannot be realized, the combination of the technical solutions should not exist, and is not within the protection scope of the present invention.

The utility model provides an automatic sequencing stacked line body 100.

The automatic sequencing and stacking line body 100 comprises a goods-picking trolley 1, a sequencing and transporting passage 2, a docking trolley 3, a running track 4, a sequencing and stacking assembly 5 and a sequencing and stacking assembly; the sorting transportation channel 2 is provided with a plurality of sorting transportation channels 2, the sorting transportation channels 2 are arranged at intervals, two ends of each sorting transportation channel 2 are respectively provided with an inlet end 21 and an outlet end 22, the picking trolley 1 is used for transporting the component boxes carrying different vehicle-type components on the component racks to the inlet end 21 of each corresponding sorting transportation channel 2, the running track 4 is arranged on the outer side of the outlet end 22, the docking trolley 3 is connected with the running track 4 in a sliding mode, the sorting stacking assembly 5 comprises a first carriage 51 and a stacking piece 52 installed on the first carriage 51, the sorting stacking assembly comprises a second carriage 61 and a stacking piece 62 installed on the second carriage 61, the docking trolley 3 is used for sequentially receiving the single component boxes at the outlet end 22 and transporting the single component boxes to the first carriage 51 along the running track 4, the stacking piece 52 is used for stacking the plurality of component boxes on the first carriage 51 into a plurality of stacks, and the stacking piece 62 is used for separating the plurality of component boxes on the second carriage 61 into a single stack.

In the above embodiment, referring to fig. 1, an operator first takes empty boxes to place on the sorting trolley 1, after picking up parts in batches from the part racks, the empty boxes are put into the entrance end 21 of the sorting transportation lane 2 of the corresponding vehicle type, the parts boxes run from the entrance end 21 to the exit end 22 on the sorting transportation lane 2, the docking trolley 3 runs to the outside of the exit end 22 of the corresponding sorting transportation lane 2 on the running rail 4 according to a sorting vehicle type control signal given by the system to receive 511 parts boxes, then the docking trolley 3 carries the parts boxes to move together to the outside of the first carriage 51 to realize docking, then the parts boxes move from the docking trolley 3 to the first carriage 51, the parts boxes slide along the first carriage 51 to the lower side of the stack 52, the stack 52 stacks the parts boxes to 4 layers, one stack 4 layer of parts boxes continuously slide down along the first carriage 51, then the operator realizes empty box exchange, transports the parts boxes loaded with the parts to the production line, puts the empty boxes into the second carriage 61, and separates the empty boxes into the parts separated into the second stack 61. According to the embodiment, manual sorting, stacking and unstacking operations are replaced by the automatic sorting and stacking line body 100, most of action waste and accompanying operations are eliminated, and the automatic sorting and stacking line body has the advantages of high automation degree, small workload of workers and high operation efficiency. It should be noted that the bearing surfaces of the sorting transportation channel 2, the docking trolley 3, the first carriage 51 and the second carriage 61 are all provided with rollers so that the component box can slide above the rollers, and the angle of the bearing surface is inclined downwards along the moving direction of the component box, so that the component box can slide automatically. The operation and stop of the docking trolley 3 can be controlled according to an in-place switch arranged on each sequencing transport channel 2 and a component box induction in-place switch arranged on the docking trolley 3, when the docking trolley 3 operates to the end 22 corresponding to the sequencing transport channel 2 for docking, the in-place switch is triggered, the docking trolley 3 stops, the component box moves to the docking trolley 3 and triggers the in-place switch, the docking trolley 3 operates to the position in which the component box is docked with the first carriage 51, specifically, a walking motor 31 is arranged at the bottom of the docking trolley 3, the walking motor 31 is used for driving the docking trolley 3 to move along the operation track 4, and the control system controls the operation or stop of the walking motor 31 according to signals of the in-place switches.

In an embodiment, the first carriage 51 includes a receiving portion 511, a lifting portion 512, and a placing portion 513 sequentially disposed, the stack 52 includes a stacking arm 521 and a stacking in-place switch disposed above the stacking arm 521, the receiving portion 511 is configured to receive the component box on the docking carriage 3 and transfer the component box to the lifting portion 512, the lifting portion 512 is clamped with the stacking arm 521 by a lifting driving component box, when the plurality of component boxes are stacked to trigger the stacking in-place switch, the stacking arm 521 is opened, and the lifting portion 512 drives the plurality of component boxes to descend together and transfer the component boxes to the placing portion 513. An in-place switch is arranged on the lifting part 512, when the part box moves onto the lifting part 512 and is triggered to be in place, the lifting part 512 operates to lift the part box to be clamped with the stacking clamping arms 521, then the lifting part 512 descends to the original position, and after the next part box is in place, the lifting part 512 continues to lift the part box and pushes the previous part box to ascend, so that the second part box is clamped with the stacking clamping arms 521, and the first part box is stacked above the first part box; repeat this action, after 4 layers have been piled up to the article case, the article case of top triggers to pile up the switch that targets in place, piles up arm lock 521 and opens, and lift portion 512 drives 4 layers of article cases and descends together to convey it to placing portion 513, this embodiment has degree of automation height, piles up convenient advantage. Specifically, the first carriage 51 is further provided with a stacking stop lever, the stacking stop lever is arranged between the lifting portion 512 and the placing portion 513, the stacking stop lever is opened after the stacking in-place switch is triggered, the stacking stop lever is in a closed state when the stacking in-place switch is not triggered, and at this time, the stacking stop lever is restored to the closed state after the part box on the lifting portion 512 cannot be moved from the lifting portion 512 to the placing portion 513,4 and the part box is moved to the placing portion 513.

In one embodiment, the second carriage 61 includes a sequencing portion 611, a separating portion 612 and a taking-out portion 613 which are sequentially arranged, the stacking member 62 includes a sliding portion 621 and a separating clamp arm 622 connected to the sliding portion 621, the separating portion 612 is configured to receive the multi-stack product boxes conveyed by the sequencing portion 611 and sequentially drive the uppermost product box of the multi-stack product boxes to ascend to be clamped with the separating clamp arm 622, the sliding portion 621 drives the separating clamp arm 622 to move together toward the taking-out portion 613 when the separating clamp arm 622 is clamped with the product box, and after the separating clamp arm 622 moves to be above the taking-out portion 613, the separating clamp arm 622 opens. A logistics operator puts 4 layers of empty part boxes into the sorting part 611, the part boxes move from the sorting part 611 to the separating part 612 and then trigger the in-place switch on the separating part 612, the separating part 612 drives the 4 layers of part boxes to ascend, when the uppermost layer of part box is clamped with the separating clamping arm 622 and triggers the in-place switch, the separating part 612 stops ascending and drives the rest 3 layers of part boxes to descend, the sliding part 621 drives the separating clamping arm 622 and the part boxes to move together towards the taking-out part 613, after the part boxes move to the position above the taking-out part 613 and trigger the in-place switch, the separating clamping arm 622 is opened, the part boxes move to the taking-out part 613, and the part boxes are taken out by the logistics operator; and repeating the circulation to sequentially separate the 4 layers of product boxes into single-layer product boxes, thereby realizing the empty box stacking operation.

In one embodiment, the lifting unit 512 includes a lifting tray 5121 and a first lifting cylinder 5122, an output end of the first lifting cylinder 5122 is connected to the lifting tray 5121, the first lifting cylinder 5122 drives the lifting tray 5121 to ascend or descend, and the cylinder driving has the advantages of rapid action and quick response. In the same principle, the separating portion 612 includes a separating tray 6121 and a second lifting cylinder 6122, an output end of the second lifting cylinder 6122 is connected to the separating tray 6121, and the second lifting cylinder 6122 drives the separating tray 6121 to ascend or descend.

In an embodiment, in order to realize the automatic operation of the component box on each sequencing transport channel 2, the sequencing transport channels 2 are arranged in a downward inclination manner from the inlet end 21 to the outlet end 22, a blocking rod 23 and a docking switch 24 are further arranged on the sequencing transport channels 2, and after the docking switch 24 detects the docking trolley 3, a signal is transmitted to the control system, so that the docking trolley 3 is controlled to stop and the blocking rod 23 is opened to enable the component box to slide onto the docking trolley 3 for docking.

In an embodiment, the automatic sorting and stacking line body 100 further includes signal lamps 7 and abnormal warning lamps 8, the number of the signal lamps 7 is multiple groups, the multiple groups of the signal lamps 7 are respectively arranged on the multiple sorting transportation channels 2, and the abnormal warning lamps 8 are installed on the docking trolley 3. The signal lamp 7 is used for indicating a picking operator to pick parts according to the vehicle type information corresponding to the sequencing transportation channel 2 with the signal lamp 7, and the abnormal warning lamp 8 is used for prompting field personnel to enable the trolley 3 to be in fault during operation. Specifically, the indication state of the signal lamp 7 may be normally on or blinking, and the warning state of the abnormal signal lamp 7 may be beeping.

In an embodiment, a trolley stop lever 32 is further disposed on the docking trolley 3, and the trolley stop lever 32 is disposed on a side of the docking trolley 3 away from the sequencing transportation channel 2. The trolley bar 32 is used to limit the sliding of the part box on the docking trolley 3, and only when the docking trolley 3 is operated to a position where it is docked with the first carriage 51, the trolley bar 32 is opened and the part box slides down to the first carriage 51. It should be noted that, the opening and closing of the trolley stop lever 32 is controlled by an in-place switch arranged at the first carriage 51, after the docking trolley 3 runs to trigger the in-place switch, the docking trolley 3 stops running, and the trolley stop lever 32 is opened. The docking trolley 3 is also provided with inclined pulleys to facilitate automatic sliding of the component box.

In an embodiment, the automatic sequencing and stacking line body 100 further includes a control system, the control system is respectively connected in communication with the sequencing and transporting passage 2, the docking trolley 3, the sequencing and stacking assembly 5 and the sequencing and stacking assembly, and the control system controls the operation or stop of each mechanism according to various received signals. The control system may be specifically a PLC (Programmable Logic Controller). Through adopting electric combination, PLC program control can manual or automatic switch-over, can change according to place, motorcycle type change simultaneously, only needs simple modification to carry out the procedure and can satisfy, degree of automation is high, application scope is wide. It should be noted that, all the in-place switches may be specifically micro switches or photoelectric sensing switches, and the present invention is not limited to this.

The above is only the preferred embodiment of the present invention, not so limiting the patent scope of the present invention, all of which are in the utility model discloses a conceive, utilize the equivalent structure transform that the content of the specification and the attached drawings did, or directly/indirectly use all to include in other relevant technical fields the patent protection scope of the present invention.

Claims

1. An automatic sequencing and stacking line body is characterized by comprising a goods-picking trolley, a sequencing and transporting channel, a butt-joint trolley, a running track, a sequencing and stacking assembly and a sequencing and stacking assembly; the sorting and stacking assembly comprises a first carriage and a stacking member mounted on the first carriage, the sorting and stacking assembly comprises a second carriage and a stacking member mounted on the second carriage, the docking carriage is used for sequentially receiving a single part box at the outlet end and transporting the single part box to the first carriage along the running rail, the stacking member is used for stacking the plurality of part boxes on the first carriage into a plurality of stacked layers, and the stacking member is used for separating the plurality of layers of part boxes on the second carriage into a single part box.

2. The automatic sequencing stacking line body according to claim 1, wherein the first carriage comprises a receiving portion, a lifting portion and a placing portion, the receiving portion, the lifting portion and the placing portion are sequentially arranged, the stacking portion comprises stacking clamping arms and a stacking in-place switch arranged above the stacking clamping arms, the receiving portion is used for receiving component boxes on the docking trolley and transferring the component boxes to the lifting portion, the lifting portion drives the component boxes to be clamped with the stacking clamping arms through lifting, when a plurality of component boxes are stacked to trigger the stacking in-place switch, the stacking clamping arms are opened, and the lifting portion drives the component boxes to descend together and transfer the component boxes to the placing portion.

3. The auto-sequencing stacked wire body of claim 2, wherein the lifting portion comprises a lifting tray and a first lifting cylinder, and an output end of the first lifting cylinder is connected with the lifting tray.

4. The automatic sequencing stacking line body of claim 2, wherein a stacking stop lever is further disposed on the first carriage, the stacking stop lever is disposed between the lifting portion and the placing portion, and the stacking stop lever is opened after the stacking-in-place switch is triggered.

5. The auto-sequencing stacking line of claim 1, wherein the second carriage comprises a sequencing portion, a separating portion and a take-out portion, the stacking member comprises a sliding portion and a separating arm, the separating arm is connected to the sliding portion, the separating portion is configured to receive the plurality of stacks of the component parts conveyed by the sequencing portion and sequentially drive the uppermost component part of the plurality of stacks of the component parts to ascend to be clamped with the separating arm, the sliding portion drives the separating arm to move together toward the take-out portion when the separating arm clamps the component parts, and the separating arm is opened after moving to the position above the take-out portion.

6. The auto-sequencing stacked wire body of claim 1, wherein a walking motor is provided at a bottom of the docking trolley, the walking motor being configured to drive the docking trolley to move along the running track.

7. The automatic sequencing and stacking line body of claim 1, wherein the sequencing transportation channel is arranged in a downward inclination manner from the inlet end to the outlet end, a blocking rod and a docking in-place switch are further arranged on the sequencing transportation channel, and the docking in-place switch transmits a signal to control the docking trolley to stop and open the blocking rod after detecting the docking trolley.

8. The auto-sequencing stacked wire body according to any one of claims 1 to 7, further comprising a plurality of groups of signal lamps and an abnormality warning lamp, wherein the plurality of groups of signal lamps are respectively disposed on the plurality of sequencing transportation lanes, and the abnormality warning lamp is mounted on the docking trolley.

9. The automatic sequencing stacking line body according to any one of claims 1 to 7, wherein a trolley stop lever is further arranged on said docking trolley, said trolley stop lever being arranged on a side of said docking trolley facing away from said sequencing transportation lane.

10. The auto-sequencing stacking line of any one of claims 1 to 7, further comprising a control system communicatively coupled to the sequencing transport lane, the docking cart, the sequencing stacking assembly, and the sequencing unstacking assembly, respectively.