CN218573903U - Sand washer - Google Patents
Sand washer Download PDFInfo
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- CN218573903U CN218573903U CN202222656357.8U CN202222656357U CN218573903U CN 218573903 U CN218573903 U CN 218573903U CN 202222656357 U CN202222656357 U CN 202222656357U CN 218573903 U CN218573903 U CN 218573903U
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Abstract
本实用新型公开了一种洗砂机,包括料箱、安装托台、若干组叶轮组件和驱动机构,所述料箱顶部敞口设置,料箱正面的下端固定连接有排污管,所述安装托台固定连接于料箱的一侧,若干组所述叶轮组件之间依次固定连接,且若干组叶轮组件活动设置在料箱的内侧,所述驱动机构设置在料箱与安装托台的顶部。该洗砂机通过设置若干组叶轮组件有效提高了取砂洗砂的效率,通过电机、摆线针轮减速机、轴承座、翼板、主轴等组件之间的配合使用,可驱动叶轮组件持续转动,通过安装机构可实现筛板的快捷更换,该洗砂机结构合理,检修方便,筛板具有滤水功能,降低了洗砂时的含水量,筛板可面对于不同的洗砂作业需求,提高了适用性,自动化程度高,便于使用。
The utility model discloses a sand washing machine, which comprises a material box, an installation support platform, several groups of impeller components and a driving mechanism. The support platform is fixedly connected to one side of the material box, several groups of impeller assemblies are fixedly connected in turn, and several groups of impeller assemblies are movably arranged on the inside of the material box, and the driving mechanism is arranged on the top of the material box and the mounting platform . The sand washing machine can effectively improve the sand washing efficiency by setting several sets of impeller components. Through the cooperation between the motor, cycloidal pinwheel reducer, bearing seat, wing plate, main shaft and other components, the impeller components can be driven continuously. Rotate, the fast replacement of the sieve plate can be realized through the installation mechanism. The sand washing machine has a reasonable structure and is easy to overhaul. The sieve plate has a water filtration function, which reduces the water content during sand washing. The sieve plate can meet different sand washing operations. , improved applicability, high degree of automation, and easy to use.
Description
技术领域technical field
本实用新型涉及洗砂机技术领域,具体为一种洗砂机。The utility model relates to the technical field of sand washing machines, in particular to a sand washing machine.
背景技术Background technique
洗砂机是砂石(人工沙、天然沙)的洗选设备。洗砂机广泛用于砂石场、矿山、建材、交通、化工、水利水电、混凝土搅拌站等行业中对物料的洗选。洗砂机能除去覆盖砂石表面的杂质,同时破坏包覆砂粒的水汽层,以利于脱水,起到高效洗砂清洗作用。The sand washing machine is a washing equipment for sand (artificial sand, natural sand). Sand washing machines are widely used in the washing of materials in sand and gravel fields, mines, building materials, transportation, chemicals, water conservancy and hydropower, concrete mixing stations and other industries. The sand washing machine can remove the impurities covering the surface of the sand and at the same time destroy the water vapor layer covering the sand to facilitate dehydration and play a role in efficient sand washing and cleaning.
目前的洗砂机在使用时存在一定的缺陷:现有申请号为 CN201720743427.X的公开文件:一种高效轮式洗砂机,取砂斗与水流方向相反运动,取砂效率高,取砂斗内部用钢丝网片虑水,所取的砂含泥含粉量少,砂洁净度高,但是该高效轮式洗砂机在使用时,网片与叶轮为一体式的结构,网片损坏后不便拆装更换,面对于不同洗砂作业要求的使用时,适用性较低。The current sand washing machine has certain defects in use: the existing public document with the application number CN201720743427.X: a high-efficiency wheel-type sand washing machine. The steel wire mesh is used to filter the water inside the bucket. The sand taken has less mud and powder, and the sand is clean. It is inconvenient to disassemble and replace later, and the applicability is low when faced with different sand washing operation requirements.
有鉴于此,现设计一种洗砂机。In view of this, a kind of sand washing machine is designed now.
实用新型内容Utility model content
本实用新型的目的在于提供一种洗砂机,以解决上述背景技术中提出的现有的高效轮式洗砂机在使用时,网片与叶轮为一体式的结构,网片损坏后不便拆装更换,面对于不同洗砂作业要求的使用时,适用性较低的问题。The purpose of this utility model is to provide a sand washing machine to solve the problem that the existing high-efficiency wheel-type sand washing machine proposed in the above-mentioned background technology has an integrated structure of the mesh and the impeller, and it is inconvenient to disassemble the mesh after it is damaged. It needs to be installed and replaced, and the applicability is low when faced with the requirements of different sand washing operations.
为实现上述目的,本实用新型提供如下技术方案,一种洗砂机,包括料箱、安装托台、若干组叶轮组件和驱动机构;In order to achieve the above purpose, the utility model provides the following technical solution, a sand washing machine, including a material box, a mounting platform, several sets of impeller assemblies and a driving mechanism;
所述料箱顶部敞口设置,料箱正面的下端固定连接有排污管;The top of the material box is open, and the lower end of the front of the material box is fixedly connected with a sewage pipe;
所述安装托台固定连接于料箱的一侧;The mounting bracket is fixedly connected to one side of the material box;
若干组所述叶轮组件之间依次固定连接,且若干组叶轮组件活动设置在料箱的内侧;Several groups of impeller assemblies are fixedly connected in turn, and several groups of impeller assemblies are movably arranged on the inner side of the material box;
所述驱动机构设置在料箱与安装托台的顶部;The driving mechanism is arranged on the top of the material box and the mounting platform;
所述驱动机构包括电机、摆线针轮减速机、两组轴承座、两组翼板和主轴,其中:The drive mechanism includes a motor, a cycloid reducer, two sets of bearing housings, two sets of wing plates and a main shaft, wherein:
电机与摆线针轮减速机均通过螺栓固定连接于安装托台的顶部,电机的输出端与摆线针轮减速机的输入端相连接;Both the motor and the cycloidal reducer are fixedly connected to the top of the mounting platform by bolts, and the output end of the motor is connected to the input end of the cycloidal reducer;
两组轴承座通过螺栓分别固定连接于料箱顶部两侧的边缘处;The two sets of bearing housings are respectively fixedly connected to the edges of the top sides of the material box by bolts;
两组翼板分别固定连接于位于两侧叶轮组件的表面;The two sets of wing plates are respectively fixedly connected to the surfaces of the impeller components on both sides;
主轴固定穿设于两组叶轮组件内,且主轴的两端分别固定连接于两组轴承座的内圈中,主轴一端与摆线针轮减速机的输出端相连接。The main shaft is fixedly installed in the two sets of impeller assemblies, and the two ends of the main shaft are respectively fixedly connected to the inner rings of the two sets of bearing housings, and one end of the main shaft is connected with the output end of the cycloid reducer.
优选的,所述叶轮组件包括轮体、两组环形挡板和若干组筛板,其中:Preferably, the impeller assembly includes a wheel body, two sets of annular baffles and several sets of sieve plates, wherein:
轮体活动设置在料箱的内侧;The wheel body activity is set on the inner side of the material box;
两组环形挡板分别固定连接于轮体的两侧;Two sets of annular baffles are respectively fixedly connected to both sides of the wheel body;
若干组筛板呈规则环形设置在两组环形挡板之间。Several sets of sieve plates are arranged in a regular ring shape between two sets of ring baffle plates.
优选的,所述筛板表面内贯通开设有若干组排水孔。Preferably, several groups of drainage holes are opened through the surface of the sieve plate.
优选的,所述叶轮组件上呈规则环形阵列设有若干组安装机构,所述安装机构包括插孔、两组滑槽、两组定位轴、插块、L型架和螺杆,其中:Preferably, the impeller assembly is provided with several sets of installation mechanisms in a regular annular array, and the installation mechanisms include sockets, two sets of slide grooves, two sets of positioning shafts, insert blocks, L-shaped frames and screws, wherein:
插孔贯通开设于轮体的表面内;The socket is opened in the surface of the wheel body;
两组滑槽分别开设于两组环形挡板相靠近的一侧内;The two sets of chutes are respectively opened in the adjacent sides of the two sets of annular baffles;
两组定位轴分别固定连接于筛板的两侧,且定位轴滑动连接于滑槽内;The two sets of positioning shafts are respectively fixedly connected to both sides of the sieve plate, and the positioning shafts are slidably connected in the chute;
插块固定连接于筛板的一端,且插块插接于插孔内;The plug-in block is fixedly connected to one end of the sieve plate, and the plug-in block is plugged into the socket;
L型架固定连接于轮体的内壁面;The L-shaped frame is fixedly connected to the inner wall of the wheel body;
螺杆表面通过螺纹结构穿插连接于插块与L型架内。The surface of the screw rod is interspersed and connected to the insert block and the L-shaped frame through the thread structure.
优选的,所述滑槽的宽度与定位轴直径长度相匹配,且滑槽与插孔相平行设置。Preferably, the width of the chute matches the diameter and length of the positioning shaft, and the chute is arranged parallel to the socket.
优选的,所述插块远离筛板一端固定连接有凸起,L型架表面内开设有凹槽,所述凸起匹配连接于凹槽内。Preferably, a protrusion is fixedly connected to the end of the insert block away from the sieve plate, a groove is opened in the surface of the L-shaped frame, and the protrusion is matched and connected in the groove.
与现有技术相比,本实用新型的有益效果是:该洗砂机通过设置若干组叶轮组件有效提高了取砂洗砂的效率,通过电机、摆线针轮减速机、轴承座、翼板、主轴等组件之间的配合使用,可驱动叶轮组件持续转动,通过安装机构可实现筛板的快捷更换,该洗砂机结构合理,检修方便,筛板具有滤水功能,降低了洗砂时的含水量,筛板可面对于不同的洗砂作业需求,提高了适用性,自动化程度高,便于使用。Compared with the prior art, the beneficial effect of the utility model is: the sand washing machine effectively improves the efficiency of sand washing and sand washing by setting several groups of impeller assemblies, and the sand washing machine can effectively improve the sand washing efficiency through the motor, cycloid reducer, bearing seat, wing plate, etc. , main shaft and other components can be used together to drive the impeller assembly to continue to rotate, and the quick replacement of the sieve plate can be realized through the installation mechanism. The sand washing machine has a reasonable structure and is easy to overhaul. The water content of the sieve plate can meet different sand washing operation requirements, which improves the applicability, high degree of automation, and is easy to use.
附图说明Description of drawings
图1为本实用新型一种洗砂机的俯视图;Fig. 1 is the plan view of a kind of sand washing machine of the present utility model;
图2为本实用新型一种洗砂机的侧视图;Fig. 2 is a side view of a sand washing machine of the present invention;
图3为本实用新型一种洗砂机的正视图;Fig. 3 is a front view of a sand washing machine of the present invention;
图4为本实用新型一种洗砂机的叶轮组件正面结构剖视图;Fig. 4 is a cross-sectional view of the front structure of the impeller assembly of a sand washing machine of the present invention;
图5为本实用新型一种洗砂机图4中A处的放大图;Fig. 5 is an enlarged view of A in Fig. 4 of a sand washing machine of the present invention;
图6为本实用新型一种洗砂机的叶轮组件正视图;Fig. 6 is a front view of an impeller assembly of a sand washing machine of the present invention;
图7为本实用新型一种洗砂机的局部侧面结构剖视图。Fig. 7 is a cross-sectional view of a partial side structure of a sand washing machine of the present invention.
图中:In the picture:
1、料箱;1. Material box;
2、安装托台;2. Install the pallet;
3、叶轮组件;31、轮体;32、环形挡板;3. The impeller assembly; 31. The wheel body; 32. The annular baffle;
33、筛板;331、排水孔;33, sieve plate; 331, drainage hole;
4、驱动机构;41、电机;42、摆线针轮减速机;4. Driving mechanism; 41. Motor; 42. Cycloidal pinwheel reducer;
43、轴承座;44、翼板;45、主轴;43. Bearing seat; 44. Wing plate; 45. Main shaft;
5、排污管;5. Sewage pipe;
6、安装机构;61、插孔;62、滑槽;6. Installation mechanism; 61. jack; 62. chute;
63、定位轴;64、插块;641、凸起;63, positioning shaft; 64, insert block; 641, protrusion;
65、L型架;651、凹槽;66、螺杆。65, L-shaped frame; 651, groove; 66, screw rod.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "another end" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific The azimuth structure and operation, therefore can not be construed as the limitation of the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installed", "set with", "connected", etc. should be understood in a broad sense, such as "connected", which can be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
请参阅图1-7,本实用新型提供一种技术方案:一种洗砂机,包括料箱1、安装托台2、若干组叶轮组件3和驱动机构4。Please refer to Figures 1-7, the utility model provides a technical solution: a sand washing machine, including a
料箱1顶部敞口设置,料箱1正面的下端固定连接有排污管5。具体的,可将清洗水与砂料从料箱1的顶部敞口处输入至料箱1的内部,排污管5上可安装阀门控制管路,通过排污管5便于排出料箱1内的污水。The top of the
安装托台2固定连接于料箱1的一侧。The mounting
若干组叶轮组件3之间依次固定连接,且若干组叶轮组件3活动设置在料箱1的内侧。具体的,参考说明书附图1及说明书附图2,叶轮组件3的下端位于料箱1的内侧,叶轮组件3的上端位于料箱1的外侧,通过若干组叶轮组件3的设置,有效提高了取砂洗砂的效率。Several groups of
叶轮组件3包括轮体31、两组环形挡板32和若干组筛板33,其中:The
轮体31活动设置在料箱1的内侧;The
两组环形挡板32分别固定连接于轮体31的两侧;Two sets of
若干组筛板33呈规则环形设置在两组环形挡板32之间。Several sets of
具体的,轮体31为环形结构,环形挡板32的外径长度大于轮体31的外径长度,两组环形挡板32的内侧与轮体31表面之间形成有环形槽,筛板33 设置在该环形槽内。Specifically, the
筛板33表面内贯通开设有若干组排水孔331。具体的,通过排水孔331 可排出水,降低清洗后砂的含水量。There are several groups of
叶轮组件3上呈规则环形阵列设有若干组安装机构6,安装机构6包括插孔61、两组滑槽62、两组定位轴63、插块64、L型架65和螺杆66,其中:The
插孔61贯通开设于轮体31的表面内;The socket 61 is opened through the surface of the
两组滑槽62分别开设于两组环形挡板32相靠近的一侧内;The two sets of
两组定位轴63分别固定连接于筛板33的两侧,且定位轴63滑动连接于滑槽62内;Two sets of
插块64固定连接于筛板33的一端,且插块64插接于插孔61内;The
L型架65固定连接于轮体31的内壁面;The L-shaped
螺杆66表面通过螺纹结构穿插连接于插块64与L型架65内。The surface of the
具体的,插块64与插孔61均为长方体结构,且插块64的宽度、长度分别与插孔61的宽度、长度相匹配。Specifically, both the
滑槽62的宽度与定位轴63直径长度相匹配,且滑槽62与插孔61相平行设置。具体的,参考说明书附图5及说明书附图7,两组定位轴63分别滑动连接于两组滑槽62内,滑槽62对定位轴63及筛板33具有同步的定位作用,且定位轴63在滑槽62内滑动的同时,插块64活动插接于插孔61内。The width of the
插块64远离筛板33一端固定连接有凸起641,L型架65表面内开设有凹槽651,凸起641匹配连接于凹槽651内。具体的,参考说明书附图5,通过凸起641与凹槽651对插块64与筛板33具有定位作用,提高了筛板33安装时的稳定性。A
具体的,参考说明书附图5,插块64内与L型架65内贯通开设有供螺杆 66穿插连接的内螺纹孔,通过螺杆66将插块64与L型架65固定连接,从而将筛板33固定在轮体31表面。Specifically, referring to accompanying drawing 5 of the specification, the inside of the
具体的,根据实际的洗砂作业需求,可选用更换不同的筛板33,筛板33 上的排水孔331可根据具体需求预制,工作人员也可拆卸下损坏的筛板33进行更换,或对筛板33进行拆卸检修维护。Specifically, according to the actual requirements of sand washing operations,
驱动机构4设置在料箱1与安装托台2的顶部。The driving mechanism 4 is arranged on the top of the
驱动机构4包括电机41、摆线针轮减速机42、两组轴承座43、两组翼板 44和主轴45,其中:Drive mechanism 4 comprises
电机41与摆线针轮减速机42均通过螺栓固定连接于安装托台2的顶部,电机41的输出端与摆线针轮减速机42的输入端相连接;Both the
两组轴承座43通过螺栓分别固定连接于料箱1顶部两侧的边缘处;The two groups of bearing blocks 43 are respectively fixedly connected to the edges on both sides of the top of the
两组翼板44分别固定连接于位于两侧叶轮组件3的表面;Two sets of
主轴45固定穿设于两组叶轮组件3内,且主轴45的两端分别固定连接于两组轴承座43的内圈中,主轴45一端与摆线针轮减速机42的输出端相连接。The
具体的,参考说明书附图1、说明书附图2及说明书附图3,通过电机41 与摆线针轮减速机42的作用,驱动主轴45、两组翼板44与若干组叶轮组件 3同步转动,从而通过若干组转动的筛板33将料箱1内底部的砂料铲起,砂料随着筛板33运动到高处,而后砂料通过排水孔331排水,最后被抛料到料箱1的外部。Specifically, referring to accompanying drawing 1 of the specification, accompanying drawing 2 of the specification and accompanying drawing 3 of the specification, through the action of the
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art can modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the utility model, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the utility model.
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