CN218566128U - Continuous sintering device for perforated brick - Google Patents
Continuous sintering device for perforated brick Download PDFInfo
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- CN218566128U CN218566128U CN202222742996.6U CN202222742996U CN218566128U CN 218566128 U CN218566128 U CN 218566128U CN 202222742996 U CN202222742996 U CN 202222742996U CN 218566128 U CN218566128 U CN 218566128U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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Abstract
The utility model provides a continuous type sintering device for perforated brick. The continuous sintering apparatus for perforated bricks comprises: a base plate; the mesh belt type conveyor belt is arranged at the top of the bottom plate; the supporting columns are fixedly arranged on the top of the bottom plate; the mounting plate is fixedly mounted at the tops of the support columns; the preheating box is fixedly arranged on the top of the mounting plate; the sintering box is fixedly arranged on the top of the mounting plate; the cooling box is fixedly arranged on the top of the mounting plate; the preheating mechanism is arranged on the inner wall of the preheating box; and the two heat insulation mechanisms are arranged on the sintering box. The utility model provides a continuous type sintering device for perforated brick has sintering efficiency higher, the operation is more convenient, sintering effect better advantage.
Description
Technical Field
The utility model belongs to the technical field of porous brick processing, especially, relate to a continuous type sintering device for porous brick.
Background
The concrete porous brick is a concrete brick with a plurality of rows of small holes, which is prepared by taking cement as a cementing material and taking crushed building waste and industrial slag as main aggregates and adding water for stirring, molding and curing, and is provided with a proper brick, wherein the hole rate is more than or equal to 30 percent, and the mortar spreading surface is a semi-blind hole and belongs to a non-clay and non-sintered block material; the sintered porous brick is mainly made of clay, shale and fly ash as main raw materials through molding and roasting, has a porosity of more than or equal to 15%, small and large pores, and large and uniform pore distribution surface, and is mainly suitable for bearing wall materials. The porous brick needs to be sintered during its processing.
The searched continuous sintering device for producing the perforated brick with the application number of 202122220825.2 structurally comprises a workbench, a heating assembly and a preheating and cooling assembly, wherein a sintering box is fixedly installed at the top of the workbench, a preheating groove is formed in the left side of the bottom of the sintering box, a heating groove is formed in the middle of the bottom of the sintering box, and a cooling groove is formed in the right side of the bottom of the sintering box; the heating assembly comprises a heating device, and the heating device is arranged around the top of the heating groove. Although this continuous type sintering device is used in perforated brick production, through setting up heating element, start fixed cylinder when the heating and make the closing plate descend, can accomplish the sealed of heating tank, avoid steam to escape, it is better to make the heating effect, preheat and cooling element through the setting, preheating pipe can accomplish preheating of preheating inslot perforated brick, do benefit to subsequent processing, cooling fan can accomplish the cooling of the interior perforated brick of cooling tank fast, the continuous type sintering of perforated brick has been realized, make perforated brick production efficiency higher.
However, the perforated brick can be preheated, sintered and cooled only from a single direction, and thus the perforated brick is often heated unevenly during sintering, resulting in a low processing efficiency of the perforated brick.
Therefore, it is necessary to provide a new continuous sintering apparatus for perforated bricks to solve the above-mentioned problems.
SUMMERY OF THE UTILITY MODEL
The technical problem solved by the utility model is to provide a continuous type sintering device for perforated brick that sintering efficiency is higher, the operation is more convenient, sintering effect is better.
In order to solve the technical problem, the utility model provides a continuous sintering device for perforated brick includes: a base plate; the mesh belt type conveyor belt is arranged at the top of the bottom plate; the supporting columns are fixedly arranged on the top of the bottom plate; the mounting plate is fixedly mounted at the tops of the support columns; the preheating box is fixedly arranged at the top of the mounting plate; the sintering box is fixedly arranged on the top of the mounting plate; the cooling box is fixedly arranged on the top of the mounting plate; the preheating mechanism is arranged on the inner wall of the preheating box; and the two heat insulation mechanisms are arranged on the sintering box.
As a further scheme of the utility model, the preheating cabinet the sintering case with the punishment in advance opening has all been seted up to the both sides of cooler bin, two slip openings have been seted up on the sintering case.
As a further proposal of the utility model, the preheating mechanism comprises an electric heating preheating pipe and a plurality of infrared temperature sensors, the electric heating preheating pipe is arranged on the inner wall of the preheating box, and a plurality of the infrared temperature sensors are all arranged on the inner wall of the preheating box.
As a further proposal of the utility model, a plurality of heating components are arranged on the inner wall of the sintering box, and a plurality of cooling fans are arranged on the cooling box.
As a further aspect of the utility model, thermal-insulated mechanism includes heat insulating board, tooth's socket, frame, servo motor and gear, heat insulating board slidable mounting be in on the sliding opening, the tooth's socket sets up one side of heat insulating board, frame fixed mounting be in the top of sintering box, servo motor fixed mounting be in the frame, the fixed cover of gear is established on servo motor's the output shaft, the gear with the tooth's socket meshes mutually.
As a further scheme of the utility model, the top of preheating cabinet is provided with the controller, the controller with guipure formula conveyer belt, electrical heating preheater tube, a plurality of infrared temperature sensor, a plurality of heating element, a plurality of radiator fan, two servo motor electric connection.
Compared with the prior art, the utility model provides a continuous type sintering device for perforated brick has following beneficial effect:
the utility model provides a continuous type sintering device is used to porous brick: can carry the perforated brick through the mesh belt conveyer belt, can preheat the perforated brick through the preheating cabinet, can sinter the perforated brick through the sintering cabinet, can cool off the perforated brick after the sintering through the cooler bin, can preheat the perforated brick through preheating the mechanism comparatively evenly, can shelter from the punishment in advance opening of sintering cabinet both sides through two heat-proof machanism, thereby avoid steam to spill over, can make the perforated brick get into the preheating cabinet through a plurality of punishment in advance openings, sintering cabinet and cooler bin, can be comparatively even preheat the perforated brick through the electrical heating preheater tube, can survey the temperature of perforated brick through a plurality of infrared temperature sensor, can be comparatively even sinter the perforated brick through a plurality of heating element, thereby promote the sintering efficiency of brick, can comparatively convenient controlling the device through the controller.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic front sectional view showing a preferred embodiment of the continuous sintering apparatus for perforated bricks according to the present invention;
FIG. 2 is a schematic view of the front view of the external structure of FIG. 1;
fig. 3 is an enlarged structural view of a portion a in fig. 1.
In the figure: 1. a base plate; 2. a mesh belt type conveyor belt; 3. a support column; 4. mounting a plate; 5. a preheating box; 6. sintering box; 7. a cooling tank; 8. electrically heating a preheating pipe; 9. an infrared temperature sensor; 10. a heating assembly; 11. a heat radiation fan; 12. a heat insulation plate; 13. a tooth socket; 14. a frame; 15. a servo motor; 16. a gear; 17. and a controller.
Detailed Description
Please refer to fig. 1, fig. 2 and fig. 3 in combination, wherein fig. 1 is a schematic front sectional view of a continuous sintering device for perforated bricks according to a preferred embodiment of the present invention;
FIG. 2 is a schematic front view of the external structure of FIG. 1; fig. 3 is an enlarged structural view of a portion a in fig. 1. The continuous sintering apparatus for perforated bricks comprises: a base plate 1; the mesh belt type conveyor belt 2 is arranged at the top of the bottom plate 1; the supporting columns 3 are all fixedly arranged at the top of the bottom plate 1; the mounting plate 4 is fixedly mounted on the tops of the support columns 3; the preheating box 5 is fixedly arranged on the top of the mounting plate 4; the sintering box 6 is fixedly arranged on the top of the mounting plate 4; the cooling box 7 is fixedly arranged on the top of the mounting plate 4; the preheating mechanism is arranged on the inner wall of the preheating box 5; two thermal-insulated mechanisms, two thermal-insulated mechanism all sets up on sintering case 6, can carry the perforated brick through mesh belt conveyor 2, can preheat the perforated brick through preheating cabinet 5, can sinter the perforated brick through sintering case 6, can cool off the perforated brick after the sintering through cooling box 7, can be comparatively even through preheating the mechanism and preheat the perforated brick, can shelter from the punishment in advance opening of sintering case 6 both sides through two thermal-insulated mechanisms to avoid steam to spill over.
The two sides of the preheating box 5, the sintering box 6 and the cooling box 7 are provided with material passing openings, the sintering box 6 is provided with two sliding openings, and porous bricks can enter the preheating box 5, the sintering box 6 and the cooling box 7 through the material passing openings.
The preheating mechanism comprises an electric heating preheating pipe 8 and a plurality of infrared temperature sensors 9, the electric heating preheating pipe 8 is arranged on the inner wall of the preheating box 5, the infrared temperature sensors 9 are arranged on the inner wall of the preheating box 5, perforated bricks can be uniformly preheated through the electric heating preheating pipe 8, and the temperature of the perforated bricks can be detected through the infrared temperature sensors 9.
Be provided with a plurality of heating element 10 on the inner wall of sintering case 6, be provided with a plurality of radiator fan 11 on the cooling tank 7, can be comparatively even sinter the perforated brick through a plurality of heating element 10 to promote the sintering efficiency of perforated brick.
Thermal-insulated mechanism includes heat insulating board 12, tooth's socket 13, frame 14, servo motor 15 and gear 16, heat insulating board 12 slidable mounting be in on the slip opening, tooth's socket 13 sets up one side of heat insulating board 12, frame 14 fixed mounting be in the top of sintering box 6, servo motor 15 fixed mounting be in the frame 14, the fixed cover of gear 16 is established on servo motor 15's the output shaft, gear 16 with tooth's socket 13 meshes mutually, can shelter from the punishment in advance opening of sintering box 6 both sides through two thermal-insulated mechanisms to avoid steam to spill over.
The top of preheating cabinet 5 is provided with controller 17, controller 17 with guipure formula conveyer belt 2, electrical heating preheater tube 8, a plurality of infrared temperature sensor 9, a plurality of heating element 10, a plurality of radiator fan 11, two servo motor 15 electric connection can be comparatively convenient control the device through controller 17.
The utility model provides a continuous type sintering device for perforated brick's theory of operation as follows:
when the perforated brick is sintered, the perforated brick to be sintered is placed on a mesh belt type conveyor belt 2, the mesh belt type conveyor belt 2 is started, the perforated brick to be sintered is conveyed into a preheating box 5 through the mesh belt type conveyor belt 2, the perforated brick to be sintered is subjected to waste heat through an electric heating preheating pipe 8, the temperature of the perforated brick to be sintered is detected through a plurality of infrared temperature sensors 9, a servo motor 15 is started when the temperature of the perforated brick to be sintered reaches a preheating target temperature, the servo motor 15 drives a gear 16 to rotate, the gear 16 drives a heat insulation plate 12 to move upwards through a tooth socket 13, so that the heat insulation plate 12 avoids a material passing opening at one side of the sintering box 6, and the perforated brick to be sintered is conveyed into the sintering box 6 through the mesh belt type conveyor belt 2, then make heat insulating board 12 downstream through a servo motor 15 antiport, thereby shelter from the punishment in advance opening to 6 one sides of sintering case, thereby avoid steam to spill over, start a plurality of heating element 10, treat the perforated brick of sintering through a plurality of heating element 10 and carry out all-round even sintering, raise another heat insulating board 12 through another servo motor 15 forward rotation after the sintering is accomplished, then convey the perforated brick after the sintering into cooling box 7 through mesh belt conveyor 2, start a plurality of radiator fan 11, carry out all-round even cooling to the perforated brick after the sintering through a plurality of radiator fan 11, carry the perforated brick after the sintering to the outside of cooling box 7 through mesh belt conveyor 2 after the cooling is accomplished, and then the staff of being convenient for takes the perforated brick after the sintering.
Compared with the prior art, the utility model provides a continuous type sintering device for perforated brick has following beneficial effect:
the utility model provides a continuous type sintering device for perforated brick, can carry the perforated brick through mesh belt conveyor 2, can preheat the perforated brick through preheating cabinet 5, can sinter the perforated brick through sintering cabinet 6, can cool off the perforated brick after the sintering through cooler bin 7, can be comparatively even preheat the perforated brick through preheating the mechanism, can shelter from the punishment in advance opening of sintering cabinet 6 both sides through two thermal-insulated mechanisms, thereby avoid steam to spill over, can make the perforated brick get into preheating cabinet 5 through a plurality of punishment in advance openings, sintering cabinet 6 and cooler bin 7, can comparatively even preheat the perforated brick through electrical heating preheating pipe 8, can survey the temperature of perforated brick through a plurality of infrared temperature sensor 9, can be comparatively even sinter the perforated brick through a plurality of heating element 10, thereby promote the sintering efficiency of perforated brick, can comparatively convenient control the device through controller 17.
It should be noted that the device structure and the accompanying drawings of the present invention mainly describe the principle of the present invention, and in the design principle, the settings of the power mechanism, the power supply system, the control system, etc. of the device are not completely described, and on the premise that the skilled person understands the principle of the present invention, the details of the power mechanism, the power supply system, and the control system can be clearly known, the control mode of the application file is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the skilled person in the art;
the standard parts used in the method can be purchased from the market, and can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as mature bolts, rivets, welding and the like in the prior art, the machines, parts and equipment adopt conventional models in the prior art, and the structure and the principle of the parts known by the skilled person can be known by technical manuals or conventional experimental methods.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments, or a direct or indirect use of these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents, which are to be included within the scope of the invention as defined in the claims.
Claims (6)
1. A continuous sintering apparatus for perforated bricks, comprising:
a base plate;
the mesh belt type conveyor belt is arranged at the top of the bottom plate;
the supporting columns are fixedly arranged on the top of the bottom plate;
the mounting plate is fixedly mounted at the tops of the support columns;
the preheating box is fixedly arranged at the top of the mounting plate;
the sintering box is fixedly arranged on the top of the mounting plate;
the cooling box is fixedly arranged on the top of the mounting plate;
the preheating mechanism is arranged on the inner wall of the preheating box;
and the two heat insulation mechanisms are arranged on the sintering box.
2. The continuous sintering apparatus for perforated bricks according to claim 1, wherein the preheating chamber, the sintering chamber and the cooling chamber are opened at both sides with material passing openings, and the sintering chamber is opened with two sliding openings.
3. The continuous sintering apparatus for perforated bricks according to claim 2, wherein the preheating mechanism comprises an electrically heated preheating tube provided on an inner wall of the preheating chamber and a plurality of infrared temperature sensors each provided on the inner wall of the preheating chamber.
4. The continuous sintering apparatus for perforated bricks according to claim 3, wherein a plurality of heating units are provided on the inner wall of the sintering chamber, and a plurality of heat radiating fans are provided on the cooling chamber.
5. The continuous sintering device for perforated bricks according to claim 4, wherein the heat insulation mechanism comprises a heat insulation plate, a tooth space, a frame, a servo motor and a gear, the heat insulation plate is slidably mounted on the sliding opening, the tooth space is provided on one side of the heat insulation plate, the frame is fixedly mounted on the top of the sintering box, the servo motor is fixedly mounted on the frame, the gear is fixedly sleeved on an output shaft of the servo motor, and the gear is engaged with the tooth space.
6. The continuous sintering apparatus for perforated bricks according to claim 5, wherein a controller is provided on the top of the preheating chamber, and the controller is electrically connected to the mesh belt conveyor, the electrically heated preheating tube, the plurality of infrared temperature sensors, the plurality of heating units, the plurality of heat radiating fans, and the two servo motors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222742996.6U CN218566128U (en) | 2022-10-18 | 2022-10-18 | Continuous sintering device for perforated brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222742996.6U CN218566128U (en) | 2022-10-18 | 2022-10-18 | Continuous sintering device for perforated brick |
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| Publication Number | Publication Date |
|---|---|
| CN218566128U true CN218566128U (en) | 2023-03-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222742996.6U Active CN218566128U (en) | 2022-10-18 | 2022-10-18 | Continuous sintering device for perforated brick |
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| CN (1) | CN218566128U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117086990A (en) * | 2023-08-11 | 2023-11-21 | 肇庆市富强陶瓷有限公司 | Sintering system of environment-friendly full-polished glazed brick |
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2022
- 2022-10-18 CN CN202222742996.6U patent/CN218566128U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117086990A (en) * | 2023-08-11 | 2023-11-21 | 肇庆市富强陶瓷有限公司 | Sintering system of environment-friendly full-polished glazed brick |
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