CN205393205U - Permanent heat preservation mould stove of magnetism induction heating formula - Google Patents
Permanent heat preservation mould stove of magnetism induction heating formula Download PDFInfo
- Publication number
- CN205393205U CN205393205U CN201620217046.3U CN201620217046U CN205393205U CN 205393205 U CN205393205 U CN 205393205U CN 201620217046 U CN201620217046 U CN 201620217046U CN 205393205 U CN205393205 U CN 205393205U
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- magnetic induction
- casing
- elevating mechanism
- induction heating
- heat insulation
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Abstract
The utility model discloses a permanent heat preservation mould stove of magnetism induction heating formula, include box, elevating system, heating device, conveyor and be used for each partial control system who moves of control, heating device mainly comprises magnetism induction heating coil, heating host computer and driving source I, conveyor mainly comprises dolly, rail and driving source II, elevating system sets up in the box, magnetism induction heating coil sets up on elevating system and along with the elevating system up -and -down motion, magnetism induction heating coil links to each other with heating host computer and driving source I respectively, the rail is laid at the bottom half, the dolly sets up on the rail and by II drives of driving source, this mould stove has fast, the characteristics such as the energy consumption is low, the accuse temperature is accurate that heat up, compares with prior art, has prolonged the mould utility life -span greatly, has improved production efficiency and product quality, has energy -conservation, environmental protection, economic, practical advantage.
Description
Technical field
This utility model belongs to aluminium extruding machine mould firing equipment field, is specifically related to a kind of magnetic induction heated type perseverance heat insulation mould stove.
Background technology
Existing aluminium extruding machine mould heating furnace is all adopt square-box-shaped burner hearth, and shell surrounding is inlaid with insulating brick, and wherein, with groove inside sidewall insulating brick, groove is built with resistance wire, and device entirety relies on resistance wire heating power.The shortcomings such as this mode of heating has that installation fee is big, the thermal efficiency is low, thermal losses big (stove up and down and surrounding dispel the heat), temperature-controlled precision is low, warm-up time length, energy consumption high, fault rate high maintenance cost is big.Further, since mould is repeatedly heated in burner hearth, also speed up the aging speed of mould, substantially reduced die life, indirectly increase production cost.
Summary of the invention
In view of this, the purpose of this utility model is in that to provide and a kind of reduces investment, reduces power, shortens warm-up time and extend the magnetic induction heated type perseverance heat insulation mould stove of die life.
For reaching above-mentioned purpose, this utility model provides following technical scheme: a kind of magnetic induction heated type perseverance heat insulation mould stove, including casing, elevating mechanism, heater, conveyer device and for controlling the control system of each several part action；Described heater is mainly heated coil, heating main frame and drive source I by magnetic induction and forms, and described conveyer device is mainly made up of dolly, rail and drive source II；Described elevating mechanism is arranged in casing, and described magnetic induction heating coil is arranged on elevating mechanism and moves up and down with elevating mechanism, and described magnetic induction heating coil is connected with heating main frame and drive source I respectively；Described rail is laid on box bottom, and described dolly is arranged on rail and is driven by drive source II.
Further, described elevating mechanism is mainly made up of crane, screw mandrel and drive source III, and described crane is connected with screw mandrel, and described screw mandrel is connected by decelerator with drive source III.
Further, also including lead, described lead is vertically arranged in casing, and described crane is sleeved on lead and moves up and down along lead.
Further, described casing being additionally provided with chamber door, described chamber door is correspondingly arranged at front and the rear of casing.
Further, described casing is additionally provided with fan.
Further, in described casing, it is provided with several compartments, in each separation, is correspondingly provided with independent elevating mechanism, heater and conveyer device.
Further, in described casing, it is provided with several compartments, in each separation, is correspondingly provided with independent elevating mechanism, heater, conveyer device and control system.
The beneficial effects of the utility model are in that: die ontology is only heated by magnetic induction heating coil, tank surface temperature is then close to room temperature, almost without thermal loss in heating process, electrothermal efficiency is high, have quick heating, energy consumption is low, temperature control is accurate, mould is without burning, oxidative phenomena, substantially prolongs die life, decrease die change number of times, improve production efficiency and product quality；With PLC for core, adopting IGBT variable-frequency heating, PID temperature control, samming, insulation, big current element adopts noncontacting switch, controls reliable, has saved maintenance cost, it is achieved Automation of Manufacturing Process, had energy-saving and environmental protection, economic, practical feature.
Accompanying drawing explanation
In order to make the purpose of this utility model, technical scheme and beneficial effect clearly, this utility model provides drawings described below to illustrate:
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the left view of Fig. 1；
Fig. 3 is the D direction view of Fig. 2.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail.
As it can be seen, the magnetic induction heated type perseverance heat insulation mould stove in the present embodiment, including casing 1, elevating mechanism, heater, conveyer device and for controlling the control system 2 of each several part action；Described heater is mainly heated coil 3, heating main frame and drive source I 4 by magnetic induction and forms, and described conveyer device is mainly made up of dolly 5, rail 6 and drive source II 7；Described elevating mechanism is arranged in casing 1, and described magnetic induction heating coil 3 is arranged on elevating mechanism and moves up and down with elevating mechanism, and described magnetic induction heating coil 3 is connected with heating main frame 12 and drive source I 4 respectively；Described rail 6 is laid on bottom casing 1, and described dolly 5 is arranged on rail 6 and is driven by drive source II 7.Concrete, mould to be heated is delivered in casing 1 by dolly 5, and elevating mechanism moves up and down to realize the heating to mould with dynamic magnetic induction heater wire circle 3, and heating-up temperature and heating process are controlled by controlling system 2, it is achieved that full-automatic operation.
In the present embodiment, die ontology is only heated by magnetic induction heating coil 3, tank surface temperature is then close to room temperature, almost without thermal loss in heating process, electrothermal efficiency is high, there is quick heating, energy consumption is low, temperature control is accurate, mould without burning, oxidative phenomena, substantially prolongs die life, decrease die change number of times, improve production efficiency and product quality.
Elevating mechanism in the present embodiment is mainly made up of crane 8, screw mandrel 9 and drive source III, and described crane 8 is connected with screw mandrel 9, and described screw mandrel 9 is connected by decelerator 10 with drive source III.This mechanism composition is simple, cheap, it is easy to control and maintenance, good reliability.
Further improvement as such scheme, also include lead 11, described lead 11 is vertically arranged in casing 1, described crane 8 is sleeved on lead 11 and moves up and down along lead 11, it is easy to control the motion of elevating mechanism, it is prevented that magnetic induction heating coil 3 contacts and collision with appearance between mould.
As the further improvement of such scheme, described casing 1 being additionally provided with chamber door, described chamber door is correspondingly arranged at front and the rear of casing 1, it is simple to the equipment of different parts is keeped in repair.
As the further improvement of such scheme, described casing 1 is additionally provided with fan, by opening fan, the radiating rate in casing 1 can be accelerated.
Further improvement as such scheme, it is provided with several compartments in described casing 1, independent elevating mechanism, heater and conveyer device it is correspondingly provided with in each separation, each several part controls by same control system, Used Number of Parts And Components can be saved, save parts space hold amount, also can realize the independence to different moulds and operate.
Certainly, independent elevating mechanism, heater, conveyer device and control system can be also correspondingly provided with in each separation, it is achieved the independently working of each several part.
The basic process of this device is: after equipment combined floodgate power transmission, and dolly 5 is in depanning position, and mould, at upper limit, is put on dolly 5, presses into mould button by magnetic induction heating coil 3, and namely equipment enter fully automatic operation state；Mould arrives into mould position, magnetic induction heating coil 3 runs to lower limit under the drive of elevating mechanism, three-phase alternating current is transformed into 5-30KHZ high frequency electric by heating main frame 12, export magnetic induction heating coil 3 mould is heated, after reaching design temperature, automatically into samming, keeping warm mode, reach after samming, design temperature until mould, can be taken off when needing using on the machine, otherwise enter keeping warm mode, whole control process is provided with manual, automatic, and process of heating is completely by the automatic tracing control of PID, it is not necessary to manual intervention.
What finally illustrate is, preferred embodiment above is only in order to illustrate the technical solution of the utility model and unrestricted, although this utility model being described in detail by above preferred embodiment, but skilled artisan would appreciate that, in the form and details it can be made various change, without departing from this utility model claims limited range.
Claims (7)
1. a magnetic induction heated type perseverance heat insulation mould stove, it is characterised in that: include casing, elevating mechanism, heater, conveyer device and for controlling the control system of each several part action；Described heater is mainly heated coil, heating main frame and drive source I by magnetic induction and forms, and described conveyer device is mainly made up of dolly, rail and drive source II；Described elevating mechanism is arranged in casing, and described magnetic induction heating coil is arranged on elevating mechanism and moves up and down with elevating mechanism, and described magnetic induction heating coil is connected with heating main frame and drive source I respectively；Described rail is laid on box bottom, and described dolly is arranged on rail and is driven by drive source II.
2. magnetic induction heated type perseverance heat insulation mould stove according to claim 1, it is characterised in that: described elevating mechanism is mainly made up of crane, screw mandrel and drive source III, and described crane is connected with screw mandrel, and described screw mandrel is connected by decelerator with drive source III.
3. magnetic induction heated type perseverance heat insulation mould stove according to claim 2, it is characterised in that: also including lead, described lead is vertically arranged in casing, and described crane is sleeved on lead and moves up and down along lead.
4. magnetic induction heated type perseverance heat insulation mould stove according to claim 1, it is characterised in that: being additionally provided with chamber door on described casing, described chamber door is correspondingly arranged at front and the rear of casing.
5. magnetic induction heated type perseverance heat insulation mould stove according to claim 1, it is characterised in that: described casing is additionally provided with fan.
6. the magnetic induction heated type perseverance heat insulation mould stove according to any one of Claims 1 to 5, it is characterised in that: it is provided with several compartments in described casing, in each separation, is correspondingly provided with independent elevating mechanism, heater and conveyer device.
7. the magnetic induction heated type perseverance heat insulation mould stove according to any one of Claims 1 to 5, it is characterised in that: it is provided with several compartments in described casing, in each separation, is correspondingly provided with independent elevating mechanism, heater, conveyer device and control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620217046.3U CN205393205U (en) | 2016-03-18 | 2016-03-18 | Permanent heat preservation mould stove of magnetism induction heating formula |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620217046.3U CN205393205U (en) | 2016-03-18 | 2016-03-18 | Permanent heat preservation mould stove of magnetism induction heating formula |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205393205U true CN205393205U (en) | 2016-07-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620217046.3U Active CN205393205U (en) | 2016-03-18 | 2016-03-18 | Permanent heat preservation mould stove of magnetism induction heating formula |
Country Status (1)
| Country | Link |
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| CN (1) | CN205393205U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110662317A (en) * | 2018-12-13 | 2020-01-07 | 株洲诺天电热科技有限公司 | Integral arrangement method of electromagnetic heating equipment and integrated electromagnetic heating equipment |
| CN115674539A (en) * | 2022-12-15 | 2023-02-03 | 济南悦创液压机械制造有限公司 | Carbon fiber front fork production line |
-
2016
- 2016-03-18 CN CN201620217046.3U patent/CN205393205U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110662317A (en) * | 2018-12-13 | 2020-01-07 | 株洲诺天电热科技有限公司 | Integral arrangement method of electromagnetic heating equipment and integrated electromagnetic heating equipment |
| CN115674539A (en) * | 2022-12-15 | 2023-02-03 | 济南悦创液压机械制造有限公司 | Carbon fiber front fork production line |
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