CN115648409B - Production method and production device of foamed ceramic insulation board - Google Patents
Production method and production device of foamed ceramic insulation board Download PDFInfo
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- CN115648409B CN115648409B CN202211360868.3A CN202211360868A CN115648409B CN 115648409 B CN115648409 B CN 115648409B CN 202211360868 A CN202211360868 A CN 202211360868A CN 115648409 B CN115648409 B CN 115648409B
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- 239000000919 ceramic Substances 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000009413 insulation Methods 0.000 title claims abstract description 18
- 238000005245 sintering Methods 0.000 claims abstract description 60
- 238000003860 storage Methods 0.000 claims abstract description 58
- 239000002994 raw material Substances 0.000 claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 238000004064 recycling Methods 0.000 claims abstract description 6
- 238000005187 foaming Methods 0.000 claims abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 79
- 239000000463 material Substances 0.000 claims description 53
- 238000003756 stirring Methods 0.000 claims description 31
- 238000009826 distribution Methods 0.000 claims description 23
- 238000004140 cleaning Methods 0.000 claims description 18
- 239000004744 fabric Substances 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 10
- 239000000428 dust Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 238000011084 recovery Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 3
- 230000017525 heat dissipation Effects 0.000 claims description 3
- 238000009423 ventilation Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 17
- 239000012535 impurity Substances 0.000 description 12
- 238000002156 mixing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 241000220317 Rosa Species 0.000 description 2
- 238000003287 bathing Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000013012 foaming technology Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The application provides a production method and a production device of a foamed ceramic insulation board, which aim at the problem that the existing production device of the foamed ceramic insulation board has no corresponding vibration measure when mixed raw materials are poured into a storage bin, and the raw materials contain a large amount of gas, so that the raw materials are not uniform enough; the problem that can not carry out recycle to the surplus temperature that the fritting furnace produced, cause the wasting of resources, wherein, a foaming ceramic heated board's apparatus for producing includes: the application can make raw materials evenly enter the storage bin through the feeding mechanism, and can make the storage bin vibrate through the vibrating mechanism, so that air in the raw materials in the storage bin can be eliminated, the raw materials are more uniform, and residual temperature in the sintering furnace can be recycled through the recycling mechanism, thereby improving the resource utilization rate.
Description
Technical Field
The application belongs to the technical field of production of foamed ceramic heat-insulating boards, and particularly relates to a production method and a production device of a foamed ceramic heat-insulating board.
Background
The foamed ceramic heat-insulating board is a closed-pore ceramic material with high porosity, which is prepared by taking clay tailings, ceramic fragments, river sludge, adulterants and the like as main raw materials and adopting advanced production technology and foaming technology through high-temperature roasting, and in the production process of the foamed ceramic heat-insulating board, the mixed raw materials are required to be poured into a storage bin and conveyed into a sintering furnace for sintering and molding.
The existing foaming ceramic insulation board production device has the following problems:
1. when the mixed raw materials are poured into the storage bin, no corresponding vibration measures are taken, and a large amount of gas is contained in the raw materials, so that the raw materials are not uniform enough;
2. the waste heat generated by the sintering furnace cannot be recycled, so that the resource waste is caused.
Therefore, we propose a production method and a production device of a foamed ceramic insulation board, which are used for solving the problems.
Disclosure of Invention
Aiming at the problems existing in the prior art, the application provides a production device of a foamed ceramic insulation board, which has the advantages that raw materials can be uniform during feeding and the residual temperature of a sintering furnace can be recycled, and solves the problems that the existing production device of the foamed ceramic insulation board has no corresponding vibration measure when mixed raw materials are poured into a storage bin, and a large amount of gas is contained in the raw materials, so that the raw materials are not uniform; the waste heat generated by the sintering furnace can not be recycled, so that the resource waste is caused.
The application is realized in such a way that a production device of a foamed ceramic insulation board comprises:
the device comprises a track arranged on the ground of a factory, a plurality of track trolleys arranged on the track, a distributing frame, a sintering furnace, a water storage tank and a water pump, wherein the distributing frame, the sintering furnace, the water storage tank and the water pump are arranged on the ground;
the feeding mechanism is arranged on the material distribution frame and used for feeding the material bin;
the vibration mechanism is arranged on the material distribution frame and used for vibrating raw materials in the material bin;
and the recovery mechanism is arranged on the sintering furnace and the water storage tank and is used for recovering the residual temperature of the sintering furnace.
The raw materials can evenly get into in the feed bin through feed mechanism, can make the feed bin produce the vibration through vibration mechanism, and then can eliminate the air in the raw materials in the feed bin for the raw materials are more even, through retrieving mechanism, can carry out recycle to the residual temperature in the fritting furnace, have improved resource utilization.
As preferable in the application, the feeding mechanism comprises a material conveying pipe fixedly connected in the material distribution frame and a plurality of spray heads arranged on the bottom of the material conveying pipe, wherein the spray heads are uniformly distributed on the bottom of the material conveying pipe;
the top fixedly connected with connecting pipe of conveying pipeline, the top of connecting pipe runs through the top of cloth frame and extends to the top of cloth frame.
Through being connected connecting pipe and external feed equipment, remove the feed bin to under the cloth frame through the track dolly, in conveying the conveying pipeline with the raw materials through the connecting pipe, by shower nozzle blowout again, because the shower nozzle is a plurality of to can make the feeding more even.
As the preferred vibration mechanism of the application, the vibration mechanism comprises two fixed boxes, two air cylinders, two contact plates and two vibration motors, wherein one sides of the two fixed boxes, which are close to each other, are respectively and fixedly connected with two sides of the cloth frame, one sides of the two air cylinders are respectively and fixedly connected with one side inner wall of the two fixed boxes, the output ends of the two air cylinders are respectively and fixedly connected with one side, which is far away from the two contact plates, of the two fixed boxes, the two contact plates are positioned in the cloth frame, and the two vibration motors are respectively and fixedly arranged at the tops of the two contact plates through bolts.
The output of two cylinders can make two contact plates be close to each other to can make two contact plates and the both sides laminating of feed bin, start two vibrating motor, two vibrating motor can produce the vibration, can transmit the vibration sense to the feed bin through the contact plate, make the feed bin vibrate, can make the raw materials in the feed bin vibrate like this, eliminate the air in the raw materials, make the raw materials more even.
As the preferable mode of the application, the recycling mechanism comprises a suction fan, a filter tank and a second filter screen, wherein the bottom of the suction fan is fixed at the top of the sintering furnace through bolts, the input end of the suction fan extends into the sintering furnace, the output end of the suction fan is fixedly connected with an air outlet pipe, the bottom end of the air outlet pipe extends into the filter tank, the bottom of the filter tank is provided with a through hole communicated with the top of the water storage tank, the inner walls of the two sides of the filter tank are fixedly connected with rectangular seats, one sides, close to each other, of the two rectangular seats are provided with sliding grooves, and the second filter screen is in sliding connection with the two sliding grooves.
The suction fan can extract the residual heat gas in the sintering furnace, the extracted hot gas can enter the filter box through the air outlet pipe, impurities in the gas can be filtered through the second filter screen, and the filtered hot gas can enter the water storage tank through the through hole, so that water in the water storage tank can be heated, the residual heat in the sintering furnace can be recycled, and the heated water is transmitted through the water pump and can be used for bathing of factory personnel or other purposes, and the resource utilization rate is improved.
As the preferable mode of the application, the top of the fixed box is provided with a radiating hole which is convenient for ventilation and heat radiation of the air cylinder, and the top of the fixed box is fixed with a first filter screen for filtering dust through bolts.
Through having set up the louvre, can make fixed case keep ventilating, the cylinder of being convenient for dispel the heat, through having set up first filter screen, can filter the dust impurity in the air of external world, prevent that dust impurity from getting into fixed incasement through the louvre.
As preferable mode of the application, the front side and the rear side of the sintering furnace are respectively provided with an electric slide rail, and the electric slide rails are fixedly connected with sealing plates.
Can make the closing plate go up and down through electronic slide rail, send into the sintering furnace with the feed bin in the track dolly after, can descend the closing plate through electronic slide rail to can seal the sintering furnace, thereby be convenient for sinter.
As preferable in the application, one side of the water storage tank is fixedly connected with a power box, a power mechanism is arranged in the power box, and the power mechanism comprises a driving motor, a worm, a stirring shaft, a first gear, a second gear and a plurality of stirring rods;
one side of driving motor and one side inner wall fixed connection of headstock, the one end and the output shaft of driving motor of worm, the other end and one side inner wall rotation of headstock of worm are connected, the one end of (mixing) shaft is connected with one side inner wall rotation of storage water tank, the other end of (mixing) shaft extends to the headstock in, a plurality of puddlers equal fixed connection are on the (mixing) shaft, fixed cover is established respectively on worm and (mixing) shaft with the second gear to first gear, first gear meshes with the second gear.
The output shaft of the driving motor can enable the worm to rotate, the worm can enable the first gear to rotate, the first gear can enable the stirring shaft to rotate through the second gear, the stirring shaft can enable the stirring rods to rotate, water in the water storage tank can be stirred, water can be enabled to be quickly mixed with hot air, and therefore water can be quickly heated.
As the preferable mode of the application, a fixed column is fixedly connected to the rear wall of the power box, a worm wheel is sleeved at the front end of the fixed column in a rotating way, the worm wheel is meshed with a worm, the front side of the worm wheel is fixedly connected with a rear transmission column, a rectangular ring is connected in a sliding way in the power box, and the front end of the transmission column extends into the rectangular ring and is connected with the inner wall of the rectangular ring in a sliding way;
the top fixed connection connecting plate of rectangle ring, the top of connecting plate extends to the top of headstock, one side fixedly connected with of connecting plate removes the post, the one end of removing the post extends to the rose box in and fixedly connected with cleaning brush, the cleaning brush is the soft brush, the brush hair of cleaning brush is laminated mutually with the top of second filter screen.
The worm rotates to enable the worm wheel to rotate clockwise, the transmission column rotates clockwise, the rectangular ring can transversely reciprocate through the transmission column, the rectangular ring can transversely reciprocate through the connection plate, the cleaning brush can transversely reciprocate, the cleaning brush can return to the surface of the second filter screen, impurities in hot air are not easy to adhere to the second filter screen, and the second filter screen is prevented from being blocked.
As the preferable mode of the application, the bottom of the power box is fixedly connected with a sliding rail, a sliding block is connected onto the sliding rail in a sliding way, the top of the sliding block is fixedly connected with a limit column, and the top end of the limit column is fixedly connected with the bottom of the rectangular ring.
The limiting column is connected with the sliding block, and when the rectangular ring moves, the limiting column drives the sliding block to slide on the sliding rail, so that the rectangular ring can move more stably.
The production method of the foamed ceramic heat-insulating board comprises the following steps:
s1: the material bin can be moved to the position below the material distribution frame to distribute materials through the movement of the track trolley on the track;
s2: the feed mechanism is used for uniformly distributing the feed bin, so that the feed bin is full of raw materials;
s3: in the material distribution process, the material bin is vibrated by the vibrating mechanism, so that air in the raw materials is eliminated;
s4: after the material distribution is finished, the material bin is moved into a sintering furnace through a track trolley to be sintered and formed;
s5: after sintering, conveying the storage bin to other places for processing by the track trolley;
s6: the residual temperature in the sintering furnace is recovered through the recovery mechanism and is transmitted to the water storage tank, and the heated water is pumped out and transmitted to other places through the water pump.
Compared with the prior art, the application has the following beneficial effects:
1. through being connected connecting pipe and external feed equipment, remove the feed bin to under the cloth frame through the track dolly, in conveying the conveying pipeline with the raw materials through the connecting pipe, by shower nozzle blowout again, because the shower nozzle is a plurality of to can make the feeding more even.
2. The output of two cylinders can make two contact plates be close to each other to can make two contact plates and the both sides laminating of feed bin, start two vibrating motor, two vibrating motor can produce the vibration, can transmit the vibration sense to the feed bin through the contact plate on, make the feed bin vibrate, can make the raw materials in the feed bin vibrate like this, eliminate the air in the raw materials, make the raw materials more even.
3. The sealing plate falls down through the electric sliding rail, so that the sintering furnace can be sealed, the sintering furnace is a natural gas sintering furnace, the heating speed is high, and the generated gas does not harm the environment.
4. The suction fan can extract the residual heat gas in the sintering furnace, the extracted hot gas can enter the filter box through the air outlet pipe, impurities in the gas can be filtered through the second filter screen, and the filtered hot gas can enter the water storage tank through the through hole, so that water in the water storage tank can be heated, the residual heat in the sintering furnace can be recycled, and the resource utilization rate is improved.
5. The output shaft of the driving motor can enable the worm to rotate, the worm can enable the first gear to rotate, the first gear can enable the stirring shaft to rotate through the second gear, the stirring shaft can enable a plurality of stirring rods to rotate, water in the water storage tank can be stirred, water can be enabled to be quickly mixed with hot air, and therefore water can be quickly heated, and time is saved.
6. The worm rotates to enable the worm wheel to rotate clockwise, the transmission column rotates clockwise, the rectangular ring can transversely reciprocate through the transmission column, the rectangular ring can transversely reciprocate through the connection plate, the cleaning brush can transversely reciprocate, the cleaning brush can return to the surface of the second filter screen, impurities in hot air are not easy to adhere to the second filter screen, and the second filter screen is prevented from being blocked.
7. Due to the arrangement of the water pump, the water pump can be used for conveying the heated water in the water storage tank, and the water pump can be used for a bath lamp for personnel in a factory, so that the resource utilization rate is improved.
According to the application, raw materials can uniformly enter the storage bin through the feeding mechanism, the storage bin can vibrate through the vibrating mechanism, so that air in the raw materials in the storage bin can be eliminated, the raw materials are more uniform, residual temperature in the sintering furnace can be recycled through the recycling mechanism, and the resource utilization rate is improved.
Drawings
FIG. 1 is a schematic view of a first view structure according to an embodiment of the present application;
FIG. 2 is a schematic view of a second view structure according to an embodiment of the present application;
FIG. 3 is a schematic view of the internal structure of a stationary box according to an embodiment of the present application;
FIG. 4 is a schematic top view of FIG. 3 according to an embodiment of the present application;
FIG. 5 is a schematic diagram of a structure of a feed delivery pipe and a nozzle according to an embodiment of the present application;
FIG. 6 is a schematic diagram of the internal structure of the left side view of the power box according to the embodiment of the application;
FIG. 7 is a schematic diagram of the internal structure of the right side view of the power box according to the embodiment of the application;
FIG. 8 is a schematic diagram of a power mechanism according to an embodiment of the present application;
FIG. 9 is a schematic view of the internal structure of a water tank according to an embodiment of the present application;
fig. 10 is a schematic diagram of an internal structure of a filter box according to an embodiment of the present application.
In the figure: 1. ground surface; 2. a track; 3. a rail trolley; 4. a connecting column; 5. a storage bin; 6. a cloth rack; 7. a sintering furnace; 8. a water storage tank; 9. a material conveying pipe; 10. a spray head; 11. a connecting pipe; 12. a stirring rod; 13. A fixed box; 14. a cylinder; 15. a contact plate; 16. a vibration motor; 17. a suction fan; 18. a filter box; 19. a heat radiation hole; 20. a first filter screen; 21. a second filter screen; 22. a through hole; 23. a power box; 24. a driving motor; 25. a worm; 26. a stirring shaft; 27. a first gear; 28. a second gear; 29. a worm wheel; 30. A drive column; 31. a rectangular ring; 32. a limit column; 33. a slide rail; 34. a slide block; 35. a connecting plate; 36. A moving column; 37. a cleaning brush; 38. a rectangular seat; 39. an air outlet pipe; 40. a water pump; 41. an electric slide rail; 42. and (5) sealing the plate.
Detailed Description
For a further understanding of the application, its features and advantages, reference is now made to the following examples, which are illustrated in the accompanying drawings.
The structure of the present application will be described in detail with reference to the accompanying drawings.
Example 1
Referring to fig. 1-2, an apparatus for producing a foamed ceramic insulation board, comprising:
the device comprises a track 2 arranged on a factory floor 1, a plurality of track trolleys 3 arranged on the track 2, a material distribution frame 6 arranged on the floor 1, a sintering furnace 7, a water storage tank 8 and a water pump 40, wherein the input end of the water pump 40 extends into the water storage tank 8, a water inlet pipe is arranged on the water storage tank 8, the top of the track trolleys 3 is fixedly connected with a plurality of connecting columns 4, and the top ends of the connecting columns 4 are fixedly connected with the same storage bin 5;
the feeding mechanism is arranged on the material distribution frame 6 and used for feeding the material bin 5;
the vibration mechanism is arranged on the material distribution frame 6 and used for vibrating the raw materials in the material bin 5;
and the recovery mechanism is arranged on the sintering furnace 7 and the water storage tank 8 and is used for recovering the residual temperature of the sintering furnace 7.
In this embodiment, can make the raw materials evenly get into feed bin 5 through feed mechanism, can make feed bin 5 produce the vibration through vibration mechanism, and then can eliminate the air in the raw materials in feed bin 5 for the raw materials is more even, through recovery mechanism, can carry out recycle to the residual temperature in the fritting furnace 7, has improved resource utilization.
Example 2
Referring to fig. 1 and 5, the feeding mechanism includes a material conveying pipe 9 fixedly connected in the material distributing frame 6 and a plurality of spray heads 10 arranged on the bottom of the material conveying pipe 9, wherein the spray heads 10 are uniformly distributed on the bottom of the material conveying pipe 9;
the top of conveying pipeline 9 fixedly connected with connecting pipe 11, the top of connecting pipe 11 runs through the top of cloth holder 6 and extends to the top of cloth holder 6.
In this embodiment, by connecting the connecting pipe 11 with external feeding equipment, the stock bin 5 is moved to the position below the material distribution frame 6 by the track trolley 3, raw materials are conveyed into the material conveying pipe 9 by the connecting pipe 11 and then sprayed out by the spray heads 10, and the spray heads 10 are a plurality of, so that the feeding is more uniform.
Moreover, in this embodiment, the connecting pipe 11 is connected with external mixing equipment, the mixing equipment transmits the slurry required by the mixed insulation board into the connecting pipe 11, and then the connecting pipe 11 transmits the slurry into the conveying pipe 9, the spray heads 10 are multiple, and the length formed by the spray heads 10 is smaller than the length of the storage bin 5, so that the slurry can be accurately sprayed into the storage bin 5.
Example 3
Referring to fig. 1-4, the vibration mechanism includes two fixing boxes 13, two cylinders 14, two contact plates 15 and two vibration motors 16, wherein one sides of the two fixing boxes 13, which are close to each other, are fixedly connected with two sides of the cloth frame 6, one sides of the two cylinders 14 are fixedly connected with one side inner wall of the two fixing boxes 13, output ends of the two cylinders 14 are fixedly connected with one sides, which are far away from each other, of the two contact plates 15, the two contact plates 15 are located in the cloth frame 6, and the two vibration motors 16 are fixed at the tops of the two contact plates 15 through bolts.
Further, a heat dissipation hole 19 for facilitating ventilation and heat dissipation of the air cylinder 14 is formed in the top of the fixed box 13, and a first filter screen 20 for filtering dust is fixed to the top of the fixed box 13 through bolts.
In this embodiment, the output ends of the two cylinders 14 can make the two contact plates 15 close to each other, so that the two contact plates 15 can be attached to two sides of the stock bin 5, the two vibration motors 16 are started, the two vibration motors 16 can vibrate, vibration sense can be transmitted to the stock bin 5 through the contact plates 15, the stock bin 5 can vibrate, raw materials in the stock bin 5 can vibrate, air in the raw materials is eliminated, and the raw materials are more uniform.
Through having set up louvre 19, can make fixed case 13 keep ventilating, the cylinder 14 of being convenient for dispel the heat, through having set up first filter screen 20, can filter the dust impurity in the air of external world, prevent that dust impurity from getting into fixed incasement 13 through louvre 19.
Example 4
Referring to fig. 1, 2 and 10, the recycling mechanism includes a suction fan 17, a filter box 18 and a second filter screen 21, the bottom of the suction fan 17 is fixed on the top of the sintering furnace 7 by bolts, the input end of the suction fan 17 extends into the sintering furnace 7, the output end of the suction fan 17 is fixedly connected with an air outlet pipe 39, the bottom end of the air outlet pipe 39 extends into the filter box 18, a through hole 22 communicated with the top of the water storage tank 8 is formed in the bottom of the filter box 18, rectangular bases 38 are fixedly connected to the inner walls of two sides of the filter box 18, sliding grooves are formed in one sides, close to each other, of the two rectangular bases 38, and the second filter screen 21 is in sliding connection with the two sliding grooves.
In this embodiment, the suction fan 17 is started, the suction fan 17 can extract the residual heat gas in the sintering furnace 7, the extracted heat gas can enter the filter box 18 through the air outlet pipe 39, impurities in the gas can be filtered through the second filter screen 21, the filtered heat gas can enter the water storage tank 8 through the through hole 22, thereby heating water in the water storage tank 8, recycling the residual heat in the sintering furnace 7, and the heated water is transmitted out through the water pump 40, so that the device can be used for bathing of factory personnel or other purposes, and the resource utilization rate is improved.
It should be noted that, the filter box 18 is provided with a sealing door, and the second filter screen 21 slides on the rectangular seat 38, so that the second filter screen 21 can be pulled out by opening the sealing door, so that the second filter screen 21 is convenient to clean or replace.
Example 5
Referring to fig. 1-2, the front side and the rear side of the sintering furnace 7 are respectively provided with an electric slide rail 41, and a sealing plate 42 is fixedly connected to the electric slide rails 41.
In this embodiment, the sealing plate 42 can be lifted up and down by the electric slide rail 41, and after the rail car 3 feeds the silo 5 into the sintering furnace 7, the sealing plate 42 can be lowered by the electric slide rail 41, so that the sintering furnace 7 can be sealed, and sintering is facilitated.
Example 6
Referring to fig. 6, 7 and 8, a power box 23 is fixedly connected to one side of the water storage tank 8, a power mechanism is arranged in the power box 23, and the power mechanism comprises a driving motor 24, a worm 25, a stirring shaft 26, a first gear 27, a second gear 28 and a plurality of stirring rods 12;
one side of the driving motor 24 is fixedly connected with one side inner wall of the power box 23, one end of the worm 25 is connected with an output shaft of the driving motor 24, the other end of the worm 25 is rotatably connected with one side inner wall of the power box 23, one end of the stirring shaft 26 is rotatably connected with one side inner wall of the water storage tank 8, the other end of the stirring shaft 26 extends into the power box 23, a plurality of stirring rods 12 are fixedly connected to the stirring shaft 26, a first gear 27 and a second gear 28 are fixedly sleeved on the worm 25 and the stirring shaft 26 respectively, and the first gear 27 is meshed with the second gear 28.
In this embodiment, the output shaft of the driving motor 24 may rotate the worm 25, the worm 25 may rotate the first gear 27, the first gear 27 may rotate the stirring shaft 26 through the second gear 28, and the stirring shaft 26 may rotate the plurality of stirring rods 12, so that water in the water storage tank 8 may be stirred, so that water may be quickly mixed with hot air, and thus water may be quickly heated.
It should be noted that, the power box 23 is provided with a box door, so that the power box 23 is opened conveniently, thereby facilitating the maintenance of the components inside the power box, and meanwhile, the driving motor 24 is fixed on the power box 23 through bolts.
Example 7
Referring to fig. 6, 7, 8 and 10, a fixed column is fixedly connected to a rear wall of the power box 23, a worm wheel 29 is rotatably sleeved at a front end of the fixed column, the worm wheel 29 is meshed with the worm 25, a rear transmission column 30 is fixedly connected to a front side of the worm wheel 29, a rectangular ring 31 is slidably connected to the power box 23, and a front end of the transmission column 30 extends into the rectangular ring 31 and is slidably connected with an inner wall of the rectangular ring 31;
the top fixed connection connecting plate 35 of rectangular ring 31, the top of connecting plate 35 extends to the top of power case 23, and one side fixedly connected with of connecting plate 35 removes post 36, and the one end of removing post 36 extends to in the rose box 18 and fixedly connected with cleaning brush 37, and cleaning brush 37 is the soft brush, and the brush hair of cleaning brush 37 is laminated with the top of second filter screen 21 mutually.
Further, the bottom fixedly connected with slide rail 33 of headstock 23, sliding connection has slider 34 on the slide rail 33, and the top fixedly connected with spacing post 32 of slider 34, the top of spacing post 32 and the bottom fixed connection of rectangular ring 31.
In this embodiment, the worm 25 rotates to rotate the worm wheel 29 clockwise, so that the transmission column 30 rotates clockwise, the transmission column 30 can transversely reciprocate the rectangular ring 31, the rectangular ring 31 can transversely reciprocate the moving column 36 through the connecting plate 35, so that the cleaning brush 37 can transversely reciprocate, and the cleaning brush 37 can brush back on the surface of the second filter screen 21, so that impurities in hot gas are not easy to adhere to the second filter screen 21, and the second filter screen 21 is prevented from being blocked.
The limiting columns 32 are connected with the sliding blocks 34, and when the rectangular ring 31 moves, the limiting columns 32 drive the sliding blocks 34 to slide on the sliding rails 33, so that the rectangular ring 31 can move more stably.
The application also provides a production method of the foamed ceramic insulation board, which comprises the following steps:
s1: the material bin 5 can be moved to the position below the material distribution frame 6 for material distribution by moving the track trolley 3 on the track 2;
s2: the feed mechanism is used for uniformly distributing the feed bin 5, so that the feed bin 5 is full of raw materials;
s3: in the process of material distribution, the material bin 5 is vibrated by the vibrating mechanism, so as to eliminate air in the raw materials;
s4: after the material distribution is finished, the material bin 5 is moved into the sintering furnace 7 through the track trolley 3 for sintering and forming;
s5: after sintering, conveying the storage bin 5 to other places for processing by the track trolley 3;
s6: the residual heat in the sintering furnace 7 is recovered by the recovery mechanism and transferred to the water storage tank 8, and the heated water is pumped out and transferred to other places by the water pump 40.
The working principle of the application is as follows: when the feeding device is specifically used, firstly, the connecting pipe 11 is connected with external feeding equipment, the feed bin 5 is moved to the position below the material distribution frame 6 through the track trolley 3, raw materials are conveyed into the material conveying pipe 9 through the connecting pipe 11 and then are sprayed out by the spray heads 10, and the feeding is more uniform due to the fact that the spray heads 10 are multiple;
starting the two air cylinders 14, wherein the output ends of the two air cylinders 14 can enable the two contact plates 15 to be close to each other, so that the two contact plates 15 can be attached to two sides of the stock bin 5, starting the two vibration motors 16, the two vibration motors 16 can vibrate, vibration sense can be transmitted to the stock bin 5 through the contact plates 15, so that the stock bin 5 vibrates, raw materials in the stock bin 5 can vibrate, air in the raw materials is eliminated, and the raw materials are more uniform;
after the material distribution is finished, the track trolley 3 can move the material bin 5 into the sintering furnace 7, after the material bin 5 moves into the sintering furnace 7, the sealing plate 42 is dropped through the electric sliding rail 41, so that the sintering furnace 7 can be sealed, the sintering furnace 7 is a natural gas sintering furnace, the heating speed is high, and the generated gas does not harm the environment;
after sintering and shaping the raw materials of the heat-insulating plate in the sintering furnace 7, starting a suction fan 17, wherein the suction fan 17 can extract residual hot air in the sintering furnace 7, the extracted hot air can enter a filter box 18 through an air outlet pipe 39, impurities in the air can be filtered through a second filter screen 21, the filtered hot air can enter a water storage tank 8 through a through hole 22 so as to heat water in the water storage tank 8, meanwhile, starting a driving motor 24, enabling an output shaft of the driving motor 24 to rotate a worm 25, enabling the worm 25 to rotate a first gear 27, enabling a stirring shaft 26 to rotate through a second gear 28, enabling the stirring shaft 26 to rotate a plurality of stirring rods 12, stirring water in the water storage tank 8, enabling water to be quickly mixed with the hot air, and enabling the water to be quickly heated;
the worm 25 rotates to enable the worm wheel 29 to rotate clockwise, the transmission column 30 rotates clockwise, the transmission column 30 can enable the rectangular ring 31 to move transversely in a reciprocating mode, the rectangular ring 31 can enable the movable column 36 to move transversely in a reciprocating mode through the connecting plate 35, the cleaning brush 37 can move transversely in a reciprocating mode, impurities in hot air can be prevented from adhering to the second filter screen 21 easily due to the fact that the cleaning brush 37 can brush back on the surface of the second filter screen 21, the second filter screen 21 is prevented from being blocked, the water pump 40 is arranged to enable heated water in the water storage tank 8 to be transmitted out, the device can be used for a bath lamp for personnel in a factory, and the resource utilization rate is improved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a production device of foaming ceramic heated board which characterized in that includes:
the device comprises a track (2) arranged on a factory floor (1), a plurality of track trolleys (3) arranged on the track (2), a material distribution frame (6) arranged on the floor (1), a sintering furnace (7), a water storage tank (8) and a water pump (40), wherein the input end of the water pump (40) extends into the water storage tank (8), a water inlet pipe is arranged on the water storage tank (8), a plurality of connecting columns (4) are fixedly connected to the top of the track trolleys (3), and the top ends of the connecting columns (4) are fixedly connected with the same storage bin (5);
the feeding mechanism is arranged on the material distribution frame (6) and used for feeding the material bin (5);
the vibration mechanism is arranged on the material distribution frame (6) and used for vibrating the raw materials in the material bin (5);
the recovery mechanism is arranged on the sintering furnace (7) and the water storage tank (8) and is used for recovering the residual temperature of the sintering furnace (7);
the front side and the rear side of the sintering furnace (7) are respectively provided with an electric slide rail (41), and the electric slide rails (41) are fixedly connected with a sealing plate (42);
one side of the water storage tank (8) is fixedly connected with a power box (23), a power mechanism is arranged in the power box (23), and the power mechanism comprises a driving motor (24), a worm (25), a stirring shaft (26), a first gear (27), a second gear (28) and a plurality of stirring rods (12);
one side of the driving motor (24) is fixedly connected with one side inner wall of the power box (23), one end of the worm (25) is connected with an output shaft of the driving motor (24), the other end of the worm (25) is rotationally connected with one side inner wall of the power box (23), one end of the stirring shaft (26) is rotationally connected with one side inner wall of the water storage tank (8), the other end of the stirring shaft (26) extends into the power box (23), a plurality of stirring rods (12) are fixedly connected onto the stirring shaft (26), a first gear (27) and a second gear (28) are fixedly sleeved on the worm (25) and the stirring shaft (26) respectively, and the first gear (27) is meshed with the second gear (28);
the rear wall of the power box (23) is fixedly connected with a fixed column, the front end of the fixed column is rotationally sleeved with a worm wheel (29), the worm wheel (29) is meshed with a worm (25), the front side of the worm wheel (29) is fixedly connected with a rear transmission column (30), a rectangular ring (31) is connected in a sliding manner in the power box (23), and the front end of the transmission column (30) extends into the rectangular ring (31) and is connected with the inner wall of the rectangular ring (31) in a sliding manner;
the top of the rectangular ring (31) is fixedly connected with a connecting plate (35), the top of the connecting plate (35) extends to the upper part of the top of the power box (23), one side of the connecting plate (35) is fixedly connected with a moving column (36), one end of the moving column (36) extends into the filter box (18) and is fixedly connected with a cleaning brush (37), the cleaning brush (37) is a soft brush, and bristles of the cleaning brush (37) are attached to the top of the second filter screen (21);
the recycling mechanism comprises a suction fan (17), a filter tank (18) and a second filter screen (21), wherein the bottom of the suction fan (17) is fixed at the top of a sintering furnace (7) through bolts, the input end of the suction fan (17) extends into the sintering furnace (7), the output end of the suction fan (17) is fixedly connected with an air outlet pipe (39), the bottom end of the air outlet pipe (39) extends into the filter tank (18), a through hole (22) which is communicated with the bottom of the filter tank (18) and the top of a water storage tank (8) are formed in the bottom of the filter tank (18), rectangular bases (38) are fixedly connected to the inner walls of two sides of the filter tank (18), sliding grooves are formed in one sides, close to each other, of the two rectangular bases (38), and the second filter screen (21) is in sliding connection with the two sliding grooves.
2. The apparatus for producing of foamed ceramic insulation board according to claim 1, wherein:
the feeding mechanism comprises a material conveying pipe (9) fixedly connected in the material distributing frame (6) and a plurality of spray heads (10) arranged on the bottom of the material conveying pipe (9), wherein the spray heads (10) are uniformly distributed at the bottom of the material conveying pipe (9);
the top of conveying pipeline (9) fixedly connected with connecting pipe (11), the top of connecting pipe (11) runs through the top of cloth frame (6) and extends to the top of cloth frame (6).
3. The apparatus for producing of foamed ceramic insulation board according to claim 1, wherein: the vibration mechanism comprises two fixed boxes (13), two air cylinders (14), two contact plates (15) and two vibration motors (16), wherein one sides of the two fixed boxes (13) close to each other are fixedly connected with two sides of the cloth frame (6) respectively, one sides of the two air cylinders (14) are fixedly connected with one side inner wall of the two fixed boxes (13) respectively, output ends of the two air cylinders (14) are fixedly connected with one side of the two contact plates (15) far away from each other respectively, the two contact plates (15) are located in the cloth frame (6), and the two vibration motors (16) are fixed at the tops of the two contact plates (15) through bolts respectively.
4. A device for producing a foamed ceramic insulation board according to claim 3, wherein: the top of fixed case (13) has offered the louvre (19) that are convenient for cylinder (14) ventilation and heat dissipation, the top of fixed case (13) is fixed with first filter screen (20) that are used for filtering the dust through the bolt.
5. The apparatus for producing of foamed ceramic insulation board according to claim 1, wherein: the bottom fixedly connected with slide rail (33) of headstock (23), sliding connection has slider (34) on slide rail (33), the top fixedly connected with spacing post (32) of slider (34), the top of spacing post (32) and the bottom fixed connection of rectangle ring (31).
6. A method for producing a foamed ceramic insulation board, characterized by using a production apparatus for a foamed ceramic insulation board as set forth in any one of claims 1 to 5, comprising the steps of:
s1: moving a storage bin (5) to the position below a material distribution frame (6) for material distribution through the movement of a track trolley (3) on a track (2);
s2: the feed mechanism is used for uniformly distributing the feed bin (5) so that the feed bin (5) is full of raw materials;
s3: in the material distribution process, the material bin (5) is vibrated by the vibrating mechanism, so that air in the raw materials is eliminated;
s5: after the material distribution is finished, the storage bin (5) is moved into the sintering furnace (7) through the track trolley (3) for sintering and forming;
s6: after sintering, conveying the storage bin (5) to other places by the track trolley (3) for processing;
s7: the residual temperature in the sintering furnace (7) is recovered through a recovery mechanism and is transmitted to a water storage tank (8), and the heated water is pumped out and transmitted to other places through a water pump (40).
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| CN202211360868.3A CN115648409B (en) | 2022-11-02 | 2022-11-02 | Production method and production device of foamed ceramic insulation board |
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| CN202211360868.3A CN115648409B (en) | 2022-11-02 | 2022-11-02 | Production method and production device of foamed ceramic insulation board |
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