CN114714494A - Production process of ceramic flow decoration - Google Patents
Production process of ceramic flow decoration Download PDFInfo
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- CN114714494A CN114714494A CN202210218146.8A CN202210218146A CN114714494A CN 114714494 A CN114714494 A CN 114714494A CN 202210218146 A CN202210218146 A CN 202210218146A CN 114714494 A CN114714494 A CN 114714494A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 239000000919 ceramic Substances 0.000 title claims abstract description 34
- 238000005034 decoration Methods 0.000 title description 6
- 239000012535 impurity Substances 0.000 claims abstract description 23
- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 238000007569 slipcasting Methods 0.000 claims abstract description 8
- 239000002002 slurry Substances 0.000 claims description 35
- 238000003860 storage Methods 0.000 claims description 35
- 238000003756 stirring Methods 0.000 claims description 33
- 238000011084 recovery Methods 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000005485 electric heating Methods 0.000 claims description 5
- 239000002893 slag Substances 0.000 claims description 5
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000004064 recycling Methods 0.000 claims 8
- 239000007788 liquid Substances 0.000 abstract description 21
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 6
- 235000017491 Bambusa tulda Nutrition 0.000 description 6
- 241001330002 Bambuseae Species 0.000 description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 6
- 239000011425 bamboo Substances 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 6
- 238000000926 separation method Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000003818 cinder Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 208000004350 Strabismus Diseases 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C3/00—Apparatus or methods for mixing clay with other substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to the technical field of ceramic ornament production, in particular to a ceramic flow production process, which is executed by a conveyor belt, a forming mechanism and a grouting mechanism, wherein the forming mechanism comprises a first driving assembly, a second driving assembly and a cleaning assembly; through heating element to the thick liquids heating, with thick liquids input cartridge filter after, filter thick liquids through the cartridge filter, obtain the ceramic goods of furniture for display rather than for use in with thick liquids input mould through the slip casting pipe at last, impurity in the cartridge filter is retrieved through retrieving the subassembly, and clean subassembly clears up the mould, through retrieving the setting of subassembly and clean subassembly for the mould can adapt to long-time production, need not to shut down the time of waiting for the clearance, improves production efficiency.
Description
Technical Field
The invention relates to the technical field of ceramic ornament production, in particular to a ceramic flow ornament production process.
Background
Ceramic ornaments, which are made of ceramics as the name implies, can be placed in public areas, tables, cabinets or cabinets for people to appreciate, have wide range, high ornamental and decorative properties, are commonly used for decoration of furniture and public areas, are ancient ornaments, have good color retention and rich colors due to ceramics, and have certain collection value at the same time, so the ceramic ornaments are more and more popular among people, Chinese patent CN202022695298.6 discloses a ceramic flowing water ornament, in the prior art, the ceramic ornaments are generally made by molds, in the manufacturing process of the ceramic ornaments, grouting is needed in the molds for closing the molds, the required thickness is achieved by solidification, then the molds are separated, thereby demoulding the ceramic ornaments, because bubbles are formed in the grouting process and the slurry gravity grouting mode is adopted, so that the yield of the ceramic ornaments is low.
Chinese patent CN202121255721.9 discloses a novel ceramic high-pressure grouting machine, which comprises a frame, a controller, a forming mechanism, a grouting mechanism, a filter screen and a net brush mechanism, wherein the forming mechanism comprises a driving mechanism, a connecting plate, an upper die and a lower die, the grouting mechanism comprises a storage box, a slurry feeding pipe, a pneumatic diaphragm pump, a first pneumatic control valve, a second pneumatic control valve, a first air feeding pipe, a second air feeding pipe and a high-pressure air source, the storage box is arranged at the upper part of the frame, the filter screen is arranged in the storage box and is positioned below a top feeding port, the net brush mechanism is arranged in the storage box and is positioned above the filter screen at intervals to push and brush the filter screen, the problem of low grouting efficiency and poor grouting effect is solved, when the net brush mechanism cleans the filter screen, impurities still remain on the filter screen, which is not beneficial to the long-time ceramic decoration production of a production line, the machine needs to be stopped to clean the impurities, thereby affecting the production efficiency.
Disclosure of Invention
Therefore, a need exists for a ceramic flow ornament production process that addresses the problems of the prior art.
In order to solve the problems of the prior art, the invention adopts the technical scheme that:
a production process of ceramic flow decoration comprises the following steps of executing through a conveying belt, a forming mechanism and a grouting mechanism: the conveying belt drives the mold to move towards the grouting mechanism; the first driving assembly enables the mold to be closed; the heating assembly heats the slurry in the storage barrel; the storage cylinder inputs the slurry into the filter cylinder; the filter cylinder filters the slurry, and the filtered slurry is input into the mould through the grouting pipe; the impurities in the filter cartridge are recovered through the recovery component; the second drive assembly de-molds the swing member; the cleaning assembly cleans the mold;
wherein: the forming mechanism comprises a first driving component, a second driving component and a cleaning component, wherein the first driving component is used for driving the die to be closed, the second driving component is used for demoulding the ceramic ornament, and the cleaning component is used for cleaning the die;
the grouting mechanism is located above the second driving assembly, comprises a frame, and a heating assembly, a storage barrel, a filter barrel and a grouting pipe which are sequentially arranged from high to low along the frame, and a recovery assembly is arranged in the filter barrel.
Preferably, heating element includes temperature sensor and a plurality of electrical heating rod, and all electrical heating rods all are vertical state and are located the storage section of thick bamboo, and all electrical heating rods equidistance encircle the axis in the storage section of thick bamboo and place, and temperature sensor is located the top of storage section of thick bamboo.
Preferably, the cartridge filter has threely, and three cartridge filter encircles and places in the axis of storage cylinder, all is provided with the filter screen in the three cartridge filter, and the top of three cartridge filter all is provided with first pipeline, and three first pipeline all is connected with the storage cylinder, all is provided with the solenoid valve on the three first pipeline.
Preferably, retrieve the subassembly and include the collection box, the recovery pipeline, a rotary actuator and three rotation axis, the collection box is located the below of conveyer belt, the top of three cartridge filter all is provided with the scum hole, wherein one end of recovery pipeline is located the central authorities of three cartridge filter and is connected with three scum hole respectively, the other end and the collection box of recovery pipeline are connected, three rotation axis all is the central authorities that vertical state lies in three cartridge filter respectively, a rotary actuator is located the below of three cartridge filter, three rotation axis all is connected with a rotary actuator transmission, all be provided with a plurality of on the three rotation axis and encircle the stirring leaf rather than the axis setting.
Preferably, retrieve the subassembly and still include support frame, ring gear and three gear, three gear overlaps respectively to be located the rotation axis of three cartridge filter on, the support frame is located the below of the central authorities of three cartridge filter, first rotary actuator is located the bottom of support frame, the top of support frame is located to the ring gear cover, and the ring gear is located the central authorities of three gear, three gear all is connected with the ring gear meshing, first rotary actuator's output shaft runs through support frame and ring gear fixed connection.
Preferably, the stirring blade is provided with a plurality of cross rods, and one side of the stirring blade, which is close to the cylinder wall of the filter cylinder, is provided with a plurality of brush heads which are elastically connected with the stirring blade.
Preferably, the first driving assembly and the second driving assembly have the same structure, the first driving assembly and the second driving assembly respectively comprise a second rotary driver, a screw rod, a base, two sliding blocks, two clamping jaws, two guide pillars, two mounting plates and four supporting legs, the conveying belt is provided with a plurality of limiting grooves which are arranged along the transmission direction of the conveying belt and are used for assisting the sliding of the mold, the base is positioned below the conveying belt, the four supporting legs are vertically positioned below the base respectively, the two mounting plates are positioned at two ends of the base respectively, the screw rod and the two guide pillars are positioned between the two mounting plates in a horizontal state, the screw rod is positioned between the two guide pillars and are parallel to each other, the screw rod is a bidirectional threaded screw rod, the two sliding blocks are respectively sleeved on the screw rod and the two guide pillars, the two sliding blocks are both in threaded fit with the screw rod, the two clamping jaws are respectively fixedly connected to the two sliding blocks, the second rotary driver is positioned on the outer side wall of one of the mounting plates, an output shaft of the second rotary driver penetrates through the mounting plate and is fixedly connected with the screw rod.
Preferably, clean subassembly includes two sets of air guns and two first supports, and two first supports are located the both sides of conveyer belt respectively, and two sets of air guns are located two first supports respectively, and the air gun is connected with outside air supply.
Preferably, the cleaning assembly further comprises a second bracket and a plurality of elastic rolling brushes, the second bracket is located beside the conveyor belt, and all the rolling brushes are mounted on the second bracket.
Preferably, both sides of the conveyor belt are provided with overflow chutes, and the recovery box is positioned at the tail end of the conveyor belt in the conveying direction.
Compared with the prior art, the beneficial effect of this application is:
1. this application heats the thick liquids in the storage section of thick bamboo through the electrical heating stick for thick liquids viscosity reduces, makes it pass through the cartridge filter more easily, and the thick liquids of being convenient for get into rapid condensation behind the mould, improves its shaping efficiency.
2. This application can improve the filtration efficiency of thick liquids through the setting of three cartridge filter and filter screen, through the setting of first pipeline and solenoid valve for can clear up or maintain the cartridge filter under the condition of not shutting down, improve production efficiency.
3. This application filters the thick liquids through the cartridge filter, and impurity remains on the filter screen, drives the rotation axis through first rotary actuator this moment, and the rotation axis drives the stirring leaf, and the stirring leaf drives the thick liquids and forms the vortex, stirs again under the effect of leaf and vortex, and impurity can be close to the section of thick bamboo wall along with rivers, until discharging into the return line through row's cinder notch in, collects impurity through the collection box at last.
4. This application stirs thick liquids through the horizontal pole on the stirring leaf, and the impurity of being convenient for simultaneously passes through the stirring leaf to the direct and impurity contact of stirring leaf leads to the damage of stirring leaf, through the setting of elastic connection's brush head, makes and can clear up the filter screen through the brush head when stirring the leaf is rotatory, improves the availability factor of filter screen, reduces to the filter screen unpicking and washing, reduces the time of shutting down the maintenance.
5. This application drives the lead screw through the second rotary actuator for relative motion is to two sliders, thereby drives two clamping jaw motions, carries out compound die and separation to the mould, through the setting of spacing groove, can not squint when making the clamping jaw drive mould remove, thereby carries out compound die and separation to the mould respectively through first drive assembly and second drive assembly, improves production efficiency, reduces staff's operation burden.
6. According to the dust removal device, the air gun and the first support are arranged, so that residual dust in the die is removed, and the next forming is facilitated; through the setting of second support and elasticity round brush, can match different die cavities, clear up the inside die cavity of mould.
7. This application is through the setting of overflow launder for thick liquids that drip on the conveyer belt can be collected by the overflow launder, and the overflow launder is collected the back and is followed the direction of transmission motion of conveyer belt, retrieves thick liquids through the last collection box at the end of conveyer belt direction of transmission, reduces manufacturing cost's expenditure.
Drawings
FIG. 1 is a perspective view of the present application in its entirety;
FIG. 2 is a side view of the entirety of the present application;
FIG. 3 is a schematic cross-sectional view of a grouting mechanism of the present application;
FIG. 4 is a perspective view of the grouting mechanism of the present application;
FIG. 5 is a perspective view of a filter cartridge of the present application;
FIG. 6 is a perspective view of a second filter cartridge according to the present application;
FIG. 7 is a cross-sectional structural schematic view of a filter cartridge of the present application;
FIG. 8 is a perspective view of the forming mechanism and conveyor of the present application;
FIG. 9 is a perspective view of the conveyor belt of the present application;
FIG. 10 is a side view of the conveyor belt of the present application and an enlarged view thereof at B;
FIG. 11 is a perspective view of a portion of the forming mechanism of the present application;
FIG. 12 is an enlarged view at A of FIG. 4 of the present application;
the reference numbers in the figures are:
1-a conveyor belt; 1 a-a limit groove; 1 b-an overflow launder;
2-a forming mechanism; 2 a-a first drive assembly; 2a1 — a second rotary drive; 2a 2-lead screw; 2a 3-base; 2a 4-slide; 2a 5-jaw; 2a 6-guide post; 2a 7-mounting plate; 2a 8-support legs; 2 b-a second drive assembly; 2 c-a cleaning assembly; 2c1 — first bracket; 2c 2-air gun; 2c 3-second rack; 2c 4-resilient roller brush;
3-a grouting mechanism; 3 a-a heating assembly; 3a 1-temperature sensor; 3a 2-electric motor hot bar; 3 b-a material storage cylinder; 3 c-a cartridge filter; 3c 1-grouting tube; 3c 2-screen; 3c3 — first conduit; 3c 4-solenoid valve; 3c 5-slag discharge port; 3 d-a recovery module; 3d 1-recovery tank; 3d2 — recovery line; 3d3 — first rotary drive; 3d 4-axis of rotation; 3d 5-stirring blade; 3d 6-crossbar; 3d 7-brush head; 3d 8-scaffold; 3d9 — ring gear; 3d 10-gear;
4-a mould.
Detailed Description
For further understanding of the features and technical means of the present invention, as well as the specific objects and functions attained by the present invention, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.
As shown in fig. 1-12, the present application provides: the utility model provides a pottery flowing water goods of furniture for display rather than for use production facility, including conveyer belt 1, forming mechanism 2 and slip casting mechanism 3, forming mechanism 2 is including setting up the first drive assembly 2a that is used for driving 4 compound dies of mould along 1 direction of transfer in proper order, a clean subassembly 2c that is used for the second drive assembly 2b of pottery goods of furniture for display rather than for use drawing of patterns and clears up mould 4, slip casting mechanism 3 is located second drive assembly 2 b's top, slip casting mechanism 3 includes the frame and follows the frame in proper order from high to the low heating element 3a who sets up, storage cylinder 3b, cartridge filter 3c and slip casting pipe 3c1, be provided with recovery subassembly 3d in the cartridge filter 3 c.
The invention completes the production process of ceramic flow decoration based on the production equipment, and specifically comprises the following steps: the conveyor belt 1 drives the mould 4 to move towards the grouting mechanism 3; the first drive assembly 2a closes the mold 4; the heating component 3a heats the slurry in the storage barrel 3 b; the storage cylinder 3b inputs the slurry into the filter cylinder 3 c; the filter cartridge 3c filters the slurry, and the filtered slurry is fed into the mold 4 through the injection pipe 3c 1; the impurities in the filter cartridge 3c are recovered by the recovery assembly 3 d; the second drive assembly 2b de-molds the swing portion; the cleaning assembly 2c cleans the mold 4.
Based on above-mentioned embodiment, the technical problem that this application wanted to solve is when wasing filter screen 3c2 in the production pottery goods of furniture for display rather than for use, and impurity still remains on filter screen 3c2, is unfavorable for the long-time production pottery goods of furniture for display rather than for use of production line, needs to shut down and clears up impurity to influence production efficiency. Therefore, the mold 4 is driven to move towards the grouting mechanism 3 through the conveyor belt 1, the mold 4 is matched through the first driving component 2a in the moving process, the mold 4 after being matched is moved to the position below the grouting mechanism 3 and then stops, the slurry in the storage barrel 3b is heated through the heating component 3a at the moment, the viscosity of the heated slurry is reduced, the heated slurry can more easily pass through the filter barrel 3c, meanwhile, the slurry can conveniently enter the mold 4 and then be rapidly condensed, the forming efficiency of the slurry is improved, the slurry is filtered by the filter barrel 3c, impurities in the slurry can remain in the filter barrel 3c, finally, the impurities are collected through the recovery component 3d, the time for stopping and cleaning the filter barrel 3c is shortened, the production efficiency is improved, the filtered slurry is introduced into the mold 4 through the grouting pipe 3c1 until the cavity of the mold 4 is filled, continue to drive mould 4 through conveyer belt 1 this moment and remove, make mould 4 remove to second drive assembly 2b, treat 4 shaping backs of mould, fall mould 4 separation through second drive assembly 2b, make the drawing of patterns of ceramic goods of furniture for display rather than for use, clear up mould 4 after the drawing of patterns through clean subassembly 2c at last, be convenient for next shaping, setting through retrieving subassembly 3d and clean subassembly 2c, make mould 4 can adapt to long-time production, need not the time of stop waiting for the clearance, and the production efficiency is improved.
As shown in fig. 2 and 3, further: the heating assembly 3a comprises a temperature sensor 3a1 and a plurality of electric heating rods, all the electric heating rods are vertically arranged in the storage barrel 3b, all the electric heating rods are equidistantly arranged around the axis of the storage barrel 3b, and the temperature sensor 3a1 is arranged at the top of the storage barrel 3 b.
Based on the above embodiment, the technical problem to be solved by the present application is how to heat the slurry in the storage tank 3 b. Therefore, the slurry in the storage barrel 3b is heated through the electric heating rod, and the slurry in the storage barrel 3b is uniformly heated through the arrangement of surrounding the axis of the storage barrel 3b at equal intervals, so that the viscosity of the slurry is reduced, the slurry can more easily pass through the filter cartridge 3c, the slurry can be conveniently and quickly condensed after entering the die 4, and the forming efficiency of the slurry is improved; the high and low shaping that is unfavorable for of the temperature of thick liquids, through temperature sensor 3a 1's setting, conveniently knows the temperature of thick liquids to the convenience is controlled the temperature of thick liquids through the electrical heating stick, ensures its temperature stability and is convenient for the shaping.
As shown in fig. 2 to 7, further: cartridge filter 3c has threely, and three cartridge filter 3c all is provided with filter screen 3c2 around placing in the axis of storage cylinder 3b in three cartridge filter 3c, and three cartridge filter 3 c's top all is provided with first pipeline 3c3, and three first pipeline 3c3 all is connected with storage cylinder 3b, all is provided with solenoid valve 3c4 on the three first pipeline 3c 3.
Based on the above-described embodiment, the technical problem that the present application intends to solve is how the filter cartridge 3c filters the slurry. For this reason, this application can improve the filtration efficiency of thick liquids through the setting of three cartridge filter 3c and filter screen 3c2, through the setting of first pipeline 3c3 and solenoid valve 3c4 for can clear up or maintain cartridge filter 3c under the circumstances of not shutting down, improve production efficiency.
As shown in fig. 2-10 and 12, further: the recovery component 3d comprises a recovery box 3d1, a recovery pipeline 3d2, a first rotary driver 3d3 and three rotary shafts 3d4, the recovery box 3d1 is located below the conveyor belt 1, slag discharge ports 3c5 are arranged at the tops of the three filter cartridges 3c, one end of each of the recovery pipelines 3d2 is located in the center of each of the three filter cartridges 3c and is connected with the three slag discharge ports 3c5, the other end of each of the recovery pipelines 3d2 is connected with the recovery box 3d1, the three rotary shafts 3d4 are vertically located in the centers of the three filter cartridges 3c, the first rotary driver 3d3 is located below the three filter cartridges 3c, the three rotary shafts 3d4 are in transmission connection with the first rotary driver 3d3, and a plurality of stirring blades 3d5 arranged around the axis of the three rotary shafts 3d4 are arranged on the three rotary shafts.
Based on the above-mentioned embodiment, the technical problem that the present application intends to solve is how to recover the impurities in the filter cartridge 3c by the recovery component 3 d. For this reason, this application filters the thick liquids through cartridge filter 3c, impurity remains on filter screen 3c2, drive the rotation of three rotation axis 3d4 rather than transmission connection through first rotary actuator 3d3 this moment, three rotation axis 3d4 have driven the rotation of the stirring leaf 3d5 rather than being connected separately, the thick liquids in the rotation drive cartridge filter 3c through stirring leaf 3d5 form the vortex, under the effect of stirring leaf 3d5 and vortex again, impurity can be close to the section of thick bamboo wall along with water flow, until discharge in the recovery pipeline 3d2 through row cinder notch 3c5, collect impurity through collection box 3d1 at last.
As shown in fig. 4 and 12, further: the recovery assembly 3d further includes a support frame 3d8, a gear ring 3d9 and three gears 3d10, the three gears 3d10 are respectively sleeved on the rotating shafts 3d4 of the three filter cartridges 3c, the support frame 3d8 is located below the centers of the three filter cartridges 3c, the first rotary driver 3d3 is located at the bottom of the support frame 3d8, the gear ring 3d9 is sleeved on the top end of the support frame 3d8, the gear ring 3d9 is located at the centers of the three gears 3d10, the three gears 3d10 are all meshed with the gear ring 3d9, and the output shaft of the first rotary driver 3d3 penetrates through the support frame 3d8 and is fixedly connected with the gear ring 3d 9.
Based on the above-mentioned embodiments, the technical problem that the present application intends to solve is how to simultaneously bring the rotation of the three rotation shafts 3d4 by the first rotation driver 3d 3. For this reason, this application is through starting first rotary actuator 3d3, the output shaft of first rotary actuator 3d3 has brought the rotation of its fixedly connected ring gear 3d9, the rotation of ring gear 3d9 has brought the rotation of three rather than the meshing connected gear 3d10 simultaneously, the rotation of three gear 3d10 has brought the rotation of three rotation axis 3d4 of connecting separately respectively to stir thick liquids and impurity through stirring leaf 3d5 on the rotation axis 3d4, thereby conveniently retrieve the subassembly 3d and retrieve impurity.
As shown in fig. 7, further: the stirring blade 3d5 is provided with a plurality of cross bars 3d6, and one side of the stirring blade 3d5 close to the cylinder wall of the filter cylinder 3c is provided with a plurality of brush heads 3d7 which are elastically connected with the brush heads.
Based on the above embodiment, the technical problem that the present application intends to solve is how the stirring blade 3d5 stirs the slurry while cleaning the screen 3c 2. For this reason, this application stirs the thick liquids through horizontal pole 3d6 on stirring leaf 3d5, be convenient for simultaneously impurity through stirring leaf 3d5, in order to avoid stirring leaf 3d5 direct with impurity contact, lead to the damage of stirring leaf 3d5, through the setting of elastic connection's brush head 3d7, make stirring leaf 3d5 rotatory simultaneously can clear up filter screen 3c2 through brush head 3d7, improve filter screen 3c 2's availability factor, reduce and unpick and wash filter screen 3c2, reduce the time of shutting down the maintenance.
As shown in fig. 8, 9 and 11, further: the first driving assembly 2a and the second driving assembly 2b have the same structure, the first driving assembly 2a and the second driving assembly 2b each include a second rotary driver 2a1, a lead screw 2a2, a base 2a3, two sliders 2a4, two clamping jaws 2a5, two guide posts 2a6, two mounting plates 2a7 and four support legs 2a8, the conveyor belt 1 has a plurality of limiting grooves 1a arranged along the conveying direction thereof for assisting the sliding of the mold 4, the base 2a3 is located below the conveyor belt 1, the four support legs 2a8 are respectively located below the base 2a3 in a vertical state, the two mounting plates 2a7 are respectively located at both ends of the base 2a3, the lead screw 2a2 and the two guide posts 2a6 are respectively located between the two mounting plates 2a7 in a horizontal state, the lead screw 2a2 is located between the two guide posts 2a6 and are parallel to each other, the two guide posts 8742 a threaded sliders 2 are sleeved with the lead screw 2a4 and the two lead screws 3646, the two sliders 2a4 are in threaded fit with the screw rod 2a2, the two clamping jaws 2a5 are respectively and fixedly connected to the two sliders 2a4, the second rotary driver 2a1 is located on the outer side wall of one of the mounting plates 2a7, and the output shaft of the second rotary driver 2a1 penetrates through the mounting plate 2a7 to be fixedly connected with the screw rod 2a 2.
Based on the above-described embodiments, the technical problem that the present application intends to solve is how to clamp and separate the mold 4 by the first drive assembly 2a and the second drive assembly 2 b. Therefore, the second rotary driver 2a1 is started, the output shaft of the second rotary driver 2a1 drives the screw rod 2a2 fixedly connected with the second rotary driver to rotate, the screw rod 2a2 is a bidirectional threaded screw rod 2a2, so that the two sliders 2a4 move relatively, the two sliders 2a4 move along the axial direction of the two guide posts 2a6, the clamping jaws 2a5 on the two sliders 2a4 are driven to move, the mold 4 is clamped and separated, the clamping jaws 2a5 drive the mold 4 to move without deviation through the arrangement of the limiting grooves 1a, the mold 4 is clamped and separated through the first driving component 2a and the second driving component 2b, the production efficiency is improved, and the operation burden of workers is reduced.
As shown in fig. 8-10, further: the cleaning assembly 2c comprises two sets of air guns 2c2 and two first brackets 2c1, wherein the two first brackets 2c1 are respectively positioned at two sides of the conveyor belt 1, the two sets of air guns 2c2 are respectively positioned on the two first brackets 2c1, and the air guns 2c2 are connected with an external air source.
Based on the above-described embodiment, the technical problem that the present application intends to solve is how the cleaning assembly 2c cleans the mold 4. For this reason, this application is through the setting of air gun 2c2 and first support 2c1, lets in the air gun 2c2 with external air supply in, blows through air gun 2c2 to the mould 4 of separation to remaining dust clearance in the mould 4, thereby make things convenient for next shaping.
As shown in fig. 8-10, further: the cleaning assembly 2c further comprises a second carriage 2c3 and a number of resilient roller brushes 2c4, the second carriage 2c3 being located alongside the conveyor belt 1, all of the roller brushes being mounted on the second carriage 2c 3.
Based on the above-described embodiment, the technical problem that the present application intends to solve is how the cleaning assembly 2c cleans the mold 4. For this reason, this application can match different die cavities through the setting of second support 2c3 and elasticity round brush 2c4, clears up the inside die cavity of mould 4, can also be through spraying the release agent to some round brushes, through the round brush to the inside die cavity coating release agent of mould 4, the drawing of patterns of the follow-up mould 4 of being convenient for.
As shown in fig. 10, further: both sides of the conveyor belt 1 are provided with overflow tanks 1b, and a recovery tank 3d1 is located at the end of the conveyor belt 1 in the conveying direction.
Based on the above embodiments, the technical problem that the present application intends to solve is how to recover the slurry on the conveyor belt 1 by dripping a part of the slurry onto the conveyor belt 1 when the mold 4 is grouted. Therefore, the slurry dropping on the conveyor belt 1 can be collected by the overflow chute 1b through the arrangement of the overflow chute 1b, the overflow chute 1b moves along the conveying direction of the conveyor belt 1 after being collected, and finally the slurry is recovered through the recovery box 3d1 at the tail end of the conveying direction of the conveyor belt 1, so that the production cost is reduced.
The above examples, which are intended to represent only one or more embodiments of the present invention, are described in greater detail and with greater particularity, and are not to be construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. The production process of the ceramic flow ornament is characterized in that the following steps are executed through a conveying belt (1), a forming mechanism (2) and a grouting mechanism (3): the conveying belt (1) drives the mold (4) to move towards the grouting mechanism (3); the first driving component (2 a) enables the mould (4) to be closed; the heating component (3 a) heats the slurry in the storage barrel (3 b); the material storage cylinder (3 b) inputs the slurry into the filter cylinder (3 c); the filter cylinder (3 c) filters the slurry, and the filtered slurry is input into the die (4) through the grouting pipe (3 c 1); the impurities in the filter cartridge (3 c) are recovered by a recovery component (3 d); the second drive assembly (2 b) de-molds the swing part; the cleaning component (2 c) cleans the mould (4);
wherein: the forming mechanism (2) comprises a first driving component (2 a) for driving the die (4) to be closed, a second driving component (2 b) for demoulding the ceramic ornament and a cleaning component (2 c) for cleaning the die (4), which are sequentially arranged along the transmission direction of the conveyor belt (1);
slip casting mechanism (3) are located the top of second drive assembly (2 b), and slip casting mechanism (3) include the frame and follow heating element (3 a), storage cylinder (3 b), cartridge filter (3 c) and slip casting pipe (3 c 1) that the frame set up from high to low in proper order, are provided with in cartridge filter (3 c) and retrieve subassembly (3 d).
2. The ceramic flow ornament production process according to claim 1, wherein the heating assembly (3 a) comprises a temperature sensor (3 a 1) and a plurality of electric heating rods, all of which are vertically arranged in the storage cylinder (3 b), and are equidistantly arranged around the axis of the storage cylinder (3 b), and the temperature sensor (3 a 1) is arranged at the top of the storage cylinder (3 b).
3. The ceramic flow ornament production process according to claim 1, wherein there are three filter cartridges (3 c), the three filter cartridges (3 c) are disposed around the axis of the storage cylinder (3 b), each filter cartridge (3 c) is provided with a filter screen (3 c 2), the tops of the three filter cartridges (3 c) are provided with a first pipeline (3 c 3), the three first pipelines (3 c 3) are connected with the storage cylinder (3 b), and each solenoid valve (3 c 4) is disposed on each first pipeline (3 c 3).
4. The ceramic flow ornament production process according to claim 3, wherein the recycling assembly (3 d) comprises a recycling tank (3 d 1), a recycling pipe (3 d 2), a first rotary driver (3 d 3) and three rotary shafts (3 d 4), the recycling tank (3 d 1) is located below the conveyor belt (1), the tops of the three filter cartridges (3 c) are all provided with slag discharge ports (3 c 5), one end of the recycling pipe (3 d 2) is located at the centers of the three filter cartridges (3 c) and is respectively connected with the three slag discharge ports (3 c 5), the other end of the recycling pipe (3 d 2) is connected with the recycling tank (3 d 1), the three rotary shafts (3 d 4) are vertically located at the centers of the three filter cartridges (3 c), the first rotary driver (3 d 3) is located below the three filter cartridges (3 c), and the three rotary shafts (3 d 4) are respectively in transmission connection with the first rotary driver (3 d 3), the three rotating shafts (3 d 4) are provided with a plurality of stirring blades (3 d 5) which are arranged around the axes of the rotating shafts.
5. The ceramic flow ornament production process according to claim 4, wherein the recycling assembly (3 d) further comprises a support frame (3 d 8), a gear ring (3 d 9) and three gears (3 d 10), the three gears (3 d 10) are respectively sleeved on the rotating shafts (3 d 4) of the three filter cartridges (3 c), the support frame (3 d 8) is located below the centers of the three filter cartridges (3 c), the first rotary driver (3 d 3) is located at the bottom of the support frame (3 d 8), the gear ring (3 d 9) is sleeved at the top end of the support frame (3 d 8), the gear ring (3 d 9) is located at the centers of the three gears (3 d 10), the three gears (3 d 10) are all meshed with the gear ring (3 d 9), and the output shaft of the first rotary driver (3 d 3) penetrates through the support frame (3 d 8) and is fixedly connected with the gear ring (3 d 9).
6. The production process of ceramic flow ornament according to claim 4, wherein the stirring blade (3 d 5) is provided with a plurality of cross bars (3 d 6), and one side of the stirring blade (3 d 5) close to the wall of the filter cylinder (3 c) is provided with a plurality of brush heads (3 d 7) which are elastically connected with the side.
7. The ceramic flow ornament production process according to claim 1, wherein the first driving assembly (2 a) and the second driving assembly (2 b) have the same structure, the first driving assembly (2 a) and the second driving assembly (2 b) each comprise a second rotary driver (2 a 1), a screw (2 a 2), a base (2 a 3), two sliders (2 a 4), two clamping jaws (2 a 5), two guide pillars (2 a 6), two mounting plates (2 a 7) and four support legs (2 a 8), the conveyor belt (1) is provided with a plurality of limiting grooves (1 a) arranged along the conveying direction thereof for assisting the sliding of the mold (4), the base (2 a 3) is positioned below the conveyor belt (1), the four support legs (2 a 8) are vertically positioned below the base (2 a 3), and the two mounting plates (2 a 7) are positioned at two ends of the base (2 a 3), the screw rod (2 a 2) and the two guide columns (2 a 6) are both horizontally located between the two mounting plates (2 a 7), the screw rod (2 a 2) is located between the two guide columns (2 a 6) and parallel to each other, the screw rod (2 a 2) is a bidirectional threaded screw rod (2 a 2), the two sliders (2 a 4) are respectively sleeved on the screw rod (2 a 2) and the two guide columns (2 a 6), the two sliders (2 a 4) are respectively in threaded fit with the screw rod (2 a 2), the two clamping jaws (2 a 5) are respectively and fixedly connected to the two sliders (2 a 4), the second rotary driver (2 a 1) is located on the outer side wall of one of the mounting plates (2 a 7), and the output shaft of the second rotary driver (2 a 1) penetrates through the mounting plates (2 a 7) and is fixedly connected with the screw rod (2 a 2).
8. A ceramic flow ornament production process according to claim 1, wherein the cleaning assembly (2 c) comprises two sets of air guns (2 c 2) and two first supports (2 c 1), the two first supports (2 c 1) are respectively located at both sides of the conveyor belt (1), the two sets of air guns (2 c 2) are respectively located on the two first supports (2 c 1), and the air guns (2 c 2) are connected with an external air source.
9. A ceramic flow ornament according to claim 8, wherein the cleaning assembly (2 c) further comprises a second frame (2 c 3) and a plurality of resilient rollers (2 c 4), the second frame (2 c 3) being located alongside the conveyor belt (1), all of the rollers being mounted on the second frame (2 c 3).
10. The ceramic flow ornament production process according to claim 4, wherein the conveyor belt (1) is provided with overflow grooves (1 b) on both sides thereof, and the recovery tank (3 d 1) is located at the end of the conveyor belt (1) in the conveying direction.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115648409A (en) * | 2022-11-02 | 2023-01-31 | 山东商海节能材料科技有限公司 | Production method and production device of foamed ceramic insulation board |
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Application publication date: 20220708 Assignee: Dehua County Qiaojiang Story Home Furnishings Co.,Ltd. Assignor: Fujian Dehua Hejia Ceramics Co.,Ltd. Contract record no.: X2024980009358 Denomination of invention: A production process for ceramic flowing ornaments Granted publication date: 20230929 License type: Common License Record date: 20240730 |
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