CN112895064A - Laminated floor slab template cleaning machine and manufacturing process - Google Patents
Laminated floor slab template cleaning machine and manufacturing process Download PDFInfo
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- CN112895064A CN112895064A CN202110069757.6A CN202110069757A CN112895064A CN 112895064 A CN112895064 A CN 112895064A CN 202110069757 A CN202110069757 A CN 202110069757A CN 112895064 A CN112895064 A CN 112895064A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 73
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 230000010405 clearance mechanism Effects 0.000 claims abstract description 7
- 239000011248 coating agent Substances 0.000 claims description 30
- 238000000576 coating method Methods 0.000 claims description 27
- 239000004567 concrete Substances 0.000 claims description 18
- 238000005507 spraying Methods 0.000 claims description 15
- 238000009415 formwork Methods 0.000 claims description 13
- 238000011084 recovery Methods 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 238000010521 absorption reaction Methods 0.000 description 23
- 239000003973 paint Substances 0.000 description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 10
- 229910052782 aluminium Inorganic materials 0.000 description 10
- 239000007788 liquid Substances 0.000 description 8
- 239000002131 composite material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000004064 recycling Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
-
- B08B1/12—
-
- B08B1/32—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/384—Treating agents
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
The utility model relates to a coincide floor precast slab template descaling machine and manufacturing process relates to the field of coincide floor production technique, and it includes workstation, positioner and cleaning device, cleaning device is including the knocking mechanism that sets gradually, spray mechanism, clearance mechanism and the mechanism that absorbs water, clearance mechanism includes mounting bracket, drive assembly and clearance subassembly are all connected on the mounting bracket, drive assembly drive clearance subassembly is close to the template surface, the clearance subassembly includes clearance motor and brush, the clearance motor is connected with drive assembly, the output shaft and the brush of clearance motor are connected. This application has the effect that improves the production efficiency of coincide floor precast slab.
Description
Technical Field
The application relates to the field of laminated floor slab production technology, in particular to a laminated floor slab template cleaning machine and a manufacturing process.
Background
The composite floor slab is an assembled integral floor slab formed by laminating prefabricated slabs and cast-in-place reinforced concrete layers. In the production process of the laminated floor slab, a corresponding template is generally selected according to the shape of the slab, the templates are assembled, then a steel bar truss of the slab is placed on the assembled templates, concrete is poured, and air bubbles in the concrete are reduced through vibration; and then curing to finish the production of the precast slab.
The patent with the application number of CN202010278627.9 discloses a template system of a laminated floor slab and a construction method thereof, wherein the template system comprises a supporting structure and a template structure; the supporting structure comprises a plate bottom support and a beam bottom support; the template structure comprises a plate seam aluminum die, a beam side aluminum die, an aluminum die connecting piece and a beam bottom aluminum die; the slab joint aluminum mould is arranged at the bottom of the precast slab and at the position corresponding to the construction joint; the beam side aluminum molds are respectively provided with a group on the left side and the right side of the precast beam; the aluminum die connecting piece is arranged at the position of the internal corner of the precast beam and the precast slab; the vertical section of the aluminum mould connecting piece is in an inverted L shape and comprises a first horizontal plate and a first vertical plate; the first horizontal plate is connected with the precast slab, and vertical connecting plates are arranged on the longitudinal edges of the first horizontal plate; the plate seam aluminum die is detachably connected with the vertical connecting plate; a horizontal connecting plate is arranged at the bottom of the first vertical plate; the beam side aluminum die is detachably connected with the horizontal connecting plate.
In view of the above-mentioned related technologies, the inventor believes that the residual concrete on the inner surface of the formwork needs to be cleaned before the formwork of the composite floor slab is assembled, and the cleaning degree of the inner surface of the formwork affects the production efficiency of the slab.
Disclosure of Invention
In order to improve the production efficiency of coincide floor precast slab, this application provides a coincide floor precast slab template descaling machine.
The application provides a pair of coincide floor prefabricated plate template descaling machine adopts following technical scheme:
the utility model provides a coincide floor precast slab template descaling machine, includes workstation, positioner and cleaning device, cleaning device is including the knocking mechanism that sets gradually, spray mechanism, clearance mechanism and the mechanism that absorbs water, clearance mechanism includes mounting bracket, drive assembly and clearance subassembly are all connected on the mounting bracket, the drive assembly drive clearance subassembly is close to the template surface, the clearance subassembly includes clearance motor and brush, the clearance motor is connected with drive assembly, the output shaft and the brush of clearance motor are connected.
Through adopting above-mentioned technical scheme, during the use, knocking mechanism strikes on the template, can make the concrete separation or the breakage of attached to in the template through the vibration, sprays the mechanism and can moisten along with adnexed concrete, and the clearance mechanism of being convenient for clears up. The positioning device can assist the template to enter the cleaning mechanism. The cleaning mechanism is driven by the driving assembly to be close to the surface of the template, the cleaning motor is started, the output shaft of the cleaning motor rotates and drives the brush to rotate, and therefore concrete on the surface of the template is further cleaned; the water absorption mechanism can absorb the night attacks left on the template, so that subsequent processing is facilitated, the purpose of cleaning the laminated floor slab template is achieved, and the production efficiency of the laminated floor slab is improved.
Optionally, the positioning device comprises two positioning cylinders and two positioning plates, the positioning cylinders correspond to the positioning plates one to one, the positioning cylinders are horizontally arranged on the workbench oppositely, the positioning plates are perpendicular to the workbench, the length direction of the positioning plates is parallel to the transportation direction of the template, and the positioning plates are located on one side, opposite to the positioning cylinders, and are connected with piston rods of the positioning cylinders.
By adopting the technical scheme, when the template positioning device is used, the positioning cylinder is opened, the piston rod of the positioning cylinder extends out, and the positioning plate is pushed to be close to the edge of the template, so that the position of the template on the workbench is positioned, and subsequent processing of the template is facilitated.
Optionally, the knocking mechanism is located on one side of the cleaning device, the knocking mechanism comprises a knocking motor, a cam, a rotating handle, a knocking block and an elastic piece, the knocking motor is connected with the workbench, an output shaft of the knocking motor is connected with the cam, the middle section of the rotating handle is connected with the workbench in a rotating mode, one end of the rotating handle is matched with the cam, the other end of the rotating handle is connected with the knocking block, the elastic piece is arranged on one side, close to the cam, of the rotating handle, one end of the elastic piece is connected with the rotating handle, and the other end of the elastic piece is connected with the workbench.
By adopting the technical scheme, the knocking motor is turned on, the output shaft of the knocking motor rotates, and the cam is driven to rotate; in the rotating process of the cam, when the cam is in contact with the rotating handle, the rotating handle moves upwards, so that the knocking block is driven to move downwards, and the knocking block is close to the workbench; when the cam is far away from the rotating handle, the rotating handle moves downwards under the action of the elastic piece and drives the knocking block to move upwards, so that the knocking block is far away from the workbench, and the prefabricated slab template of the laminated floor can be knocked.
Optionally, the spraying mechanism comprises a nozzle and a recycling tank, the recycling port is formed in the workbench, the recycling tank is located below the recycling port, and the nozzle is obliquely arranged and faces the recycling port.
Through adopting above-mentioned technical scheme, the nozzle can spray the template, wets the concrete on the template, is convenient for carry out deeper clearance to the template, and the collection box can be collected the concrete that drops, and the personnel of being convenient for clear up.
Optionally, the water absorption mechanism comprises a water absorption support, a water absorption cylinder, a water absorption plate and a water absorption pad, the water absorption support is connected to the workbench, the water absorption cylinder is connected with the water absorption support, the axis of the water absorption cylinder is perpendicular to the workbench, a piston rod of the water absorption cylinder is connected with the water absorption plate, and the water absorption pad is connected with the water absorption plate.
Through adopting above-mentioned technical scheme, the support that absorbs water plays the effect that supports the cylinder that absorbs water. During the use, open the cylinder that absorbs water, the piston rod of the cylinder that absorbs water stretches out to drive the board that absorbs water and absorb water the pad and be close to the workstation, absorb water the pad and can absorb remaining spraying liquid on the template, reduce the possibility of spraying the corruption that liquid brought the template.
Optionally, the drive assembly includes the mounting bracket, drives actuating cylinder and mounting panel, the mounting bracket is connected with the workstation, it is vertical to be connected on the mounting bracket to drive actuating cylinder, the mounting panel is connected with the piston rod that drives actuating cylinder, the mounting panel is connected with the clearance motor.
Through adopting above-mentioned technical scheme, during the use, open and drive actuating cylinder, the piston rod that drives actuating cylinder stretches out to drive the mounting panel and be close to the workstation, thereby drive the clearance motor and be close to the workstation, so that clear up, thereby increased the use flexibility of clearance subassembly, be convenient for carry out the clearance process of different specification templates.
Optionally, a smearing device is further arranged on the workbench, the smearing device comprises a smearing support, a smearing cylinder, a smearing plate, a smearing motor, a smearing pipe and a smearing brush, the smearing support is connected to the workbench, the smearing cylinder is connected with the smearing support, the smearing plate is connected with a piston rod of the smearing cylinder, the smearing motor is connected with the smearing plate, the smearing pipe is connected with the smearing brush, and the smearing brush is connected with an output shaft of the smearing motor.
Through adopting above-mentioned technical scheme, paint the device and can paint the process of coating agent to the mould after the clearance, paint the dismantlement efficiency that the release agent can promote the template, paint antiseptic and be convenient for the mould and preserve, further promoted the production efficiency of coincide floor precast slab. During the use, open and paint the cylinder, paint the piston rod of cylinder and stretch out to drive and paint the board and be close to the workstation, paint the board and move and paint motor, paint the pipe and paint the brush and be close to the workstation together, thereby be convenient for paint the mould, paint the brush and can increase the coating agent and paint the homogeneity.
The utility model provides a coincide floor precast slab manufacturing process, adopts foretell coincide floor precast slab template descaling machine to carry out the template clearance, includes the following step:
s1, performing concrete residue treatment on the template by using a laminated floor precast slab template cleaning machine, and coating a release agent on the template;
s2, assembling the die;
s3, embedding the steel bar truss and various embedded parts;
s4, pouring and vibrating concrete;
s5, conveying the mixture into a curing room for curing;
and S6, demolding.
By adopting the technical scheme, the proper composite floor slab template is selected according to the requirement, the composite floor slab template cleaning machine is controlled to clean the composite floor slab template, the template is assembled, and then the embedded steel bar truss and various embedded parts are placed at the appointed position in the assembled template. And then, pouring and maintaining concrete in sequence, and finally, removing the formwork.
In summary, the present application includes at least one of the following beneficial technical effects:
1. by arranging the cleaning device, the purpose of cleaning the template of the laminated floor slab can be realized, and the production efficiency of the laminated floor slab is further improved;
2. through setting up and paint the device, paint the device and can paint the process of coating agent to the mould after the clearance, further promoted the production efficiency of coincide floor precast slab.
Drawings
FIG. 1 is a schematic structural diagram of a laminated floor slab formwork cleaning machine in operation according to an embodiment of the application.
FIG. 2 is a schematic overall structure diagram of a laminated floor slab formwork cleaning machine according to an embodiment of the application.
Fig. 3 is a schematic structural diagram of a knocking mechanism of a laminated floor slab formwork cleaning machine according to an embodiment of the application.
Fig. 4 is a schematic structural diagram of a nozzle and a cleaning mechanism of a laminated floor slab formwork cleaning machine according to an embodiment of the application.
Fig. 5 is a schematic structural diagram of a water absorbing mechanism of a laminated floor slab formwork cleaning machine according to an embodiment of the application.
Fig. 6 is a schematic structural diagram of a painting device of a laminated floor slab template cleaning machine according to an embodiment of the application.
Description of reference numerals: 1. a work table; 11. a frame; 12. a conveying roller; 13. a transfer motor; 2. a positioning device; 21. positioning the air cylinder; 22. positioning a plate; 3. a cleaning device; 31. a knocking mechanism; 311. knocking the motor; 312. a cam; 313. a handle is rotated; 314. knocking the block; 315. an elastic member; 32. a spraying mechanism; 321. a nozzle; 3211. a liquid spray nozzle; 3212. an air nozzle; 322. a recycling bin; 33. a cleaning mechanism; 331. a mounting frame; 3311. a horizontal plate; 3312. a support plate; 332. a drive assembly; 3321. a driving cylinder; 3322. mounting a plate; 333. cleaning the assembly; 3331. cleaning the motor; 3332. a brush; 34. a water absorbing mechanism; 341. a water absorbing bracket; 342. a water suction cylinder; 343. a water absorption plate; 344. a water absorbent pad; 4. a painting device; 41. smearing the stent; 42. coating the air cylinder; 43. coating a plate; 44. coating a motor; 45. coating a pipe; 46. coating and brushing; 5. a support frame; 6. fixing the rod; 7. a fixed seat; 8. a recovery port; 9. a slider; 10. a chute; 14. fixing the bolt; 15. mounting blocks; 16. mounting grooves; 17. and (5) template.
Detailed Description
The present application is described in further detail below with reference to figures 1-6.
The embodiment of the application discloses coincide floor prefabricated plate template descaling machine. Referring to fig. 1, 2, coincide floor prefabricated plate template descaling machine includes workstation 1, positioner 2, cleaning device 3 and paint device 4, refer to fig. 3, workstation 1 includes two frames 11, a plurality of transfer roller 12 and a plurality of conveying motor 13, transfer roller 12 has several in this embodiment, transfer roller 12 and conveying motor 13 one-to-one, two frames 11 are just to setting up, transfer roller 12 interval sets up, transfer roller 12 passes through the bearing and rotates to be connected between two frames 11, the casing of conveying motor 13 passes through bolted connection in the one side that frame 11 was carried on the back mutually, the output shaft of conveying motor 13 runs through 11 lateral walls of frame and passes through the coupling joint with transfer roller 12.
Referring to fig. 2, the positioning device 2 includes two positioning cylinders 21 and two positioning plates 22, the positioning cylinders 21 correspond to the positioning plates 22 one by one, the positioning cylinders 21 are horizontally disposed, a cylinder body of the positioning cylinder 21 is connected with the support frame 5 welded on the workbench 1 by bolts, the positioning plates 22 are perpendicular to the workbench 1, the length direction of the positioning plates 22 is parallel to the transportation direction of the formwork 17, the positioning plates 22 are located on the opposite side of the positioning cylinders 21, and the positioning plates 22 are connected with piston rods of the positioning cylinders 21 by bolts.
Referring to fig. 3, cleaning device 3 includes knocking mechanism 31 that sets gradually, spray mechanism 32, cleaning mechanism 33 and water absorbing mechanism 34, knocking mechanism 31 is located one side of cleaning device 3, knocking mechanism 31 includes knocking motor 311, cam 312, turning handle 313 and knocking block 314, knocking motor 311's casing and welding fixing base 7 bolted connection on frame 11, knocking motor 311's output shaft and cam 312 central key-type connection, turning handle 313's one end and cam 312 cooperation, the other end and knocking block 314 are connected through the round pin axle rotation, turning handle 313's middle part and welding dead lever 6 on a certain frame 11 are connected through the round pin axle rotation, elastic component 315 welds between turning handle 313's one side near cam 312 and dead lever 6, when elastic component 315 is in the compression state, turning handle 313 keeps away from with cam 312's boss.
Referring to fig. 4, the spraying mechanism 32 includes a nozzle 321 and a recovery box 322, the workbench 1 is provided with a recovery port 8, in this embodiment, the recovery port 8 is a gap between the two conveying rollers 12, the recovery box 322 is located below the recovery port 8, the nozzle 321 is obliquely arranged, the nozzle 321 is in threaded connection with the workbench 1 and faces the recovery port 8, the nozzle 321 includes a liquid spraying nozzle 3211 and an air spraying nozzle 3212, the liquid spraying nozzle 3211 and the air spraying nozzle 3212 are respectively located at two sides of the cleaning mechanism 33, in this embodiment, when the liquid spraying nozzle 3211 sprays, the spraying liquid is water; the gas nozzle 3212 ejects high-pressure gas.
The cleaning mechanism 33 includes a mounting frame 331, a driving component 332 and a cleaning component 333, the mounting frame 331 includes a horizontal plate 3311 and two supporting plates 3312, the supporting plates 3312 are spaced and welded to the end of the horizontal plate 3311, and one end of the supporting plate 3312 away from the horizontal plate 3311 is welded to the frame 11. The driving assembly 332 and the cleaning assembly 333 are both connected to the mounting frame 331, and the driving assembly 332 drives the cleaning assembly 333 to be close to the surface of the template 17. The driving assembly 332 comprises a driving cylinder 3321 and a mounting plate 3322, the driving cylinder 3321 is vertically arranged, the cylinder body of the driving cylinder 3321 is connected to the mounting frame 331 through bolts, and the mounting plate 3322 is connected with the piston rod of the driving cylinder 3321 through bolts. In order to increase the sliding stability of the mounting plate 3322, two ends of the mounting plate 3322 are provided with integrally formed sliding blocks 9, one side of the support plate 3312 opposite to the mounting plate 332 is provided with a sliding groove 10, and the sliding blocks 9 are located in the sliding grooves 10 and slidably connected with the sliding grooves 10. The cleaning assembly 333 comprises a cleaning motor 3331 and a brush 3332, the cleaning motor 3331 is vertically arranged, a shell of the cleaning motor 3331 is connected with the mounting plate 3322 through bolts, and an output shaft of the cleaning motor 3331 is connected with a brush holder of the brush 3332 through bolts.
Referring to fig. 5, the water absorbing mechanism 34 includes a water absorbing bracket 341, a water absorbing cylinder 342, a water absorbing plate 343 and a water absorbing pad 344, in this embodiment, the water absorbing pad 344 is a sponge, the bottom of the water absorbing bracket 341 is bolted to the frame 11, the water absorbing cylinder 342 is vertically disposed, the water absorbing cylinder 342 is bolted to the water absorbing bracket 341, a piston rod of the water absorbing cylinder 342 is bolted to the water absorbing plate 343, and the water absorbing pad 344 is connected to the water absorbing plate 343. The installation piece 15 that has adhered to the one side that absorbs water pad 344 is close to the water absorption plate 343, and installation piece 15 is made by elastic material, and installation piece 15 is made by rubber in this embodiment, is equipped with mounting groove 16 on the water absorption plate 343, and installation piece 15 and mounting groove 16 joint both can realize absorbing water pad 344 and being connected of lower water board, still are convenient for carry out the change of absorbing water pad 344. In order to strengthen the connection between the mounting block 15 and the mounting groove 16, a fixing bolt 14 is further provided to fix the mounting block 15.
Referring to fig. 6, the workbench 1 is further provided with a smearing device 4, the smearing device 4 comprises a smearing support 41, a smearing cylinder 42, a smearing plate 43, a smearing motor 44, a smearing pipe 45 and a smearing brush 46, the smearing support 41 is connected to the workbench 1 through bolts, a cylinder body of the smearing cylinder 42 is connected with the smearing support 41 through bolts, the smearing plate 43 is connected with a piston rod of the smearing cylinder 42 through bolts, a shell of the smearing motor 44 is connected with the smearing plate 43 through bolts, the smearing pipe 45 is connected with the smearing brush 46 through threads, and the smearing brush 46 is connected with an output shaft key of the smearing motor 44.
The implementation principle of composite floor slab template descaling machine of the embodiment of this application is: when the device is used, the template 17 is placed on the conveying roller 12 in an inverted manner, the positioning cylinder 21 is opened, the piston rod of the positioning cylinder 21 extends out, and the positioning plate 22 is driven to be close to the edge of the template 17, so that the template 17 is positioned. Subsequently, the transfer motor 13 is turned on, the output shaft of the transfer motor 13 rotates, and the transfer roller 12 is driven to rotate, thereby assisting the entry of the stencil 17 into the cleaner.
The template 17 firstly passes below the knocking block 314, the knocking motor 311 is turned on, the output shaft of the knocking motor 311 rotates, and the cam 312 is driven to rotate; during the rotation of the cam 312, when the cam 312 contacts the rotary handle 313, the rotary handle 313 is moved upwards, so that the knocking block 314 is driven to move downwards, and the knocking block 314 is close to the template 17; when the cam 312 moves away from the stem 313, the stem 313 moves downward by the elastic member 315 and carries the strike block 314 upward, so that the strike block 314 moves away from the template 17.
When knocking piece 314 and keeping away from template 17, continue to promote template 17, when template 17 is located the position of spraying, open hydrojet 3211, hydrojet 3211 can carry out water spray treatment to template 17, can wet the concrete on template 17, is convenient for carry out deeper clearance to template 17.
And (3) continuing conveying the template 17, opening the driving cylinder 3321 when the template 17 is close to the cleaning mechanism 33, extending the piston rod of the driving cylinder 3321, driving the mounting plate 3322 to be close to the workbench 1, and driving the cleaning motor 3331 to be close to the workbench 1. At the same time, the cleaning motor 3331 is turned on, the output shaft of the cleaning motor 3331 rotates, and the brush 3332 is driven to rotate, so that the concrete on the surface of the formwork 17 is further cleaned.
The template 17 is conveyed continuously, the air nozzles 3212 are opened, the air nozzles 3212 can perform air injection treatment on the template 17, and the concrete cleaned by the cleaning mechanism 33 on the template 17 can be cleaned.
And (3) continuing conveying the template 17, when the template 17 is close to the water absorption mechanism 34, opening the water absorption cylinder 342, extending a piston rod of the water absorption cylinder 342, driving the water absorption plate 343 and the water absorption pad 344 to be close to the workbench 1, and absorbing residual spray liquid on the template 17 by the water absorption pad 344.
Continuing to convey the template 17, when the template 17 is close to the smearing device 4, opening the smearing cylinder 42, extending a piston rod of the smearing cylinder 42, driving the smearing plate 43 to be close to the workbench 1, and driving the smearing motor 44, the smearing pipe 45 and the smearing brush 46 to be close to the template 17 by the smearing plate 43; meanwhile, the smearing motor 44 is turned on, an output shaft of the smearing motor 44 rotates, the smearing pipe 45 and the smearing brush 46 are driven to rotate together, the smearing pipe 45 is turned on, the smearing agents fall on the template 17, and the smearing brush 46 rotates, so that the smearing agents are evenly smeared on the surface of the template 17. The laminated floor slab template cleaning machine provided by the embodiment of the application realizes cleaning and smearing on the template 17, so that the effect of improving the production efficiency of prefabricated slabs is achieved.
The embodiment of the application also discloses a manufacturing process of the laminated floor slab, and the template 17 is cleaned by the laminated floor slab template cleaning machine, which comprises the following steps:
s1, using a laminated floor precast slab template cleaning machine to carry out concrete residue treatment on the template 17, and coating a release agent on the template 17;
s2, assembling the die;
s3, embedding the steel bar truss and various embedded parts;
s4, pouring and vibrating concrete;
s5, conveying the mixture into a curing room for curing;
and S6, demolding.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. The utility model provides a coincide floor prefabricated plate template descaling machine, its characterized in that, includes workstation (1), positioner (2) and cleaning device (3), cleaning device (3) are including knocking mechanism (31), spraying mechanism (32), clearance mechanism (33) and the mechanism (34) that absorbs water that set gradually, clearance mechanism (33) are including mounting bracket (331), drive assembly (332) and clearance subassembly (333) all connect on mounting bracket (331), drive assembly (332) drive clearance subassembly (333) are close to template (17) surface, clearance subassembly (333) are including clearance motor (3331) and brush (3332), clearance motor (3331) are connected with drive assembly (332), the output shaft and the brush (3332) of clearance motor (3331) are connected.
2. The laminated floor slab precast slab template cleaning machine is characterized in that the positioning device (2) comprises two positioning cylinders (21) and two positioning plates (22), the positioning cylinders (21) correspond to the positioning plates (22) one by one, the two positioning cylinders (21) are horizontally arranged on the workbench (1) oppositely, the positioning plates (22) are perpendicular to the workbench (1), the length direction of the positioning plates (22) is parallel to the transportation direction of the template (17), and the positioning plates (22) are positioned on one opposite sides of the positioning cylinders (21) and connected with piston rods of the positioning cylinders (21).
3. The laminated floor slab precast slab template cleaning machine is characterized in that the knocking mechanism (31) is located on one side of the cleaning device (3), the knocking mechanism (31) comprises a knocking motor (311), a cam (312), a rotating handle (313), a knocking block (314) and an elastic piece (315), the knocking motor (311) is connected with the workbench (1), an output shaft of the knocking motor (311) is connected with the cam (312), the middle section of the rotating handle (313) is rotatably connected with the workbench (1), one end of the rotating handle (313) is matched with the cam (312), the other end of the rotating handle is connected with the knocking block (314), the elastic piece (315) is arranged on one side of the rotating handle (313) close to the cam (312), one end of the elastic piece (315) is connected with the rotating handle (313), and the other end of the elastic piece is connected with the workbench (1).
4. The laminated floor slab formwork cleaner as claimed in claim 1, wherein the spraying mechanism (32) comprises a nozzle (321) and a recovery box (322), the worktable (1) is provided with a recovery opening (8), the recovery box (322) is positioned below the recovery opening (8), and the nozzle (321) is arranged obliquely and faces the recovery opening (8).
5. The laminated floor slab precast slab template cleaning machine is characterized in that the cleaning mechanism (33) is positioned between a water absorbing mechanism (34) and a spraying mechanism (32), the water absorbing mechanism (34) comprises a water absorbing bracket (341), a water absorbing cylinder (342), a water absorbing plate (343) and a water absorbing pad (344), the water absorbing bracket (341) is connected to the workbench (1), the water absorbing cylinder (342) is connected with the water absorbing bracket (341), the axis of the water absorbing cylinder (342) is vertical to the workbench (1), the piston rod of the water absorbing cylinder (342) is connected with the water absorbing plate (343), and the water absorbing pad (344) is connected with the water absorbing plate (343).
6. The laminated floor slab formwork cleaner as claimed in claim 1, wherein the driving assembly (332) comprises a mounting bracket (331), a driving cylinder (3321) and a mounting plate (3322), the mounting bracket (331) is connected to the working table (1), the driving cylinder (3321) is vertically connected to the mounting bracket (331), and the mounting plate (3322) is connected to a piston rod of the driving cylinder (3321).
7. The laminated floor slab template cleaning machine is characterized in that a coating device (4) is further arranged on the workbench (1), the coating device (4) comprises a coating support (41), a coating cylinder (42), a coating plate (43), a coating motor (44), a coating pipe (45) and a coating brush (46), the coating support (41) is connected to the workbench (1), the coating cylinder (42) is connected with the coating support (41), the coating plate (43) is connected with a piston rod of the coating cylinder (42), the coating motor (44) is connected with the coating plate (43), the coating pipe (45) is connected with the coating brush (46), and the coating brush (46) is connected with an output shaft of the coating motor (44).
8. A manufacturing process of a laminated floor slab, which is characterized in that the template cleaning machine of the laminated floor slab as claimed in any one of claims 1 to 7 is adopted, and comprises the following steps:
s1, using a cleaning machine to carry out concrete residue treatment on the template (17), and coating a release agent on the template (17);
s2, assembling the die;
s3, embedding the steel bar truss and various embedded parts;
s4, pouring and vibrating concrete;
s5, conveying the mixture into a curing room for curing;
and S6, demolding.
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| CN202110069757.6A CN112895064B (en) | 2021-01-19 | 2021-01-19 | Laminated floor slab template cleaning machine and manufacturing process |
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| CN202110069757.6A CN112895064B (en) | 2021-01-19 | 2021-01-19 | Laminated floor slab template cleaning machine and manufacturing process |
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| CN112895064B CN112895064B (en) | 2022-04-15 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113695169A (en) * | 2021-09-23 | 2021-11-26 | 湖南弘钧电子科技有限公司 | Dispensing machine |
| CN113733318A (en) * | 2021-08-23 | 2021-12-03 | 宿迁市城投远大建筑科技有限公司 | Integrated equipment for cleaning and spraying release agent on precast concrete member platform |
| CN113882218A (en) * | 2021-10-25 | 2022-01-04 | 青海格茫公路管理有限公司 | Concrete placement device for highway construction |
| CN114714494A (en) * | 2022-03-08 | 2022-07-08 | 福建省德化和佳陶瓷有限公司 | Production process of ceramic flow decoration |
| CN116116797A (en) * | 2023-04-17 | 2023-05-16 | 中建科技(济南)有限公司 | Mould platform clearance system |
| CN117047895A (en) * | 2023-10-13 | 2023-11-14 | 山东高速城投绕城高速公路有限公司 | Device for cleaning pouring template of small box girder |
| CN117885187B (en) * | 2024-03-14 | 2024-05-17 | 山东三箭建设工程管理有限公司 | Quick cleaning device of prefabricated building templates surface impurity |
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| CN117047895B (en) * | 2023-10-13 | 2024-01-30 | 山东高速城投绕城高速公路有限公司 | Device for cleaning pouring template of small box girder |
| CN117885187B (en) * | 2024-03-14 | 2024-05-17 | 山东三箭建设工程管理有限公司 | Quick cleaning device of prefabricated building templates surface impurity |
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