CN218560342U - Magnetic core unloading arrangement machine with vision - Google Patents
Magnetic core unloading arrangement machine with vision Download PDFInfo
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- CN218560342U CN218560342U CN202122251734.5U CN202122251734U CN218560342U CN 218560342 U CN218560342 U CN 218560342U CN 202122251734 U CN202122251734 U CN 202122251734U CN 218560342 U CN218560342 U CN 218560342U
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- 230000007246 mechanism Effects 0.000 claims abstract description 223
- 239000000463 material Substances 0.000 claims abstract description 98
- 238000012546 transfer Methods 0.000 claims abstract description 53
- 238000005303 weighing Methods 0.000 claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 20
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 230000000007 visual effect Effects 0.000 claims abstract description 10
- 238000009434 installation Methods 0.000 claims description 32
- 238000013519 translation Methods 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 238000011179 visual inspection Methods 0.000 claims description 4
- 238000011031 large-scale manufacturing process Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 230000003028 elevating effect Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
- B08B5/043—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/005—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes comprising two or more co-operating conveying elements with parallel longitudinal axes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The utility model discloses a take magnetic core unloading balance machine of vision, include frame, feeding conveying mechanism, inhale material transfer mechanism, CCD visual detection mechanism, over-and-under type transfer mechanism, carry transfer mechanism, inhale material balance manipulator, charging tray feed mechanism, charging tray push mechanism and charging tray positioning mechanism. The utility model discloses a novel structure, it is rationally distributed, can realize a series of automatic operations such as the automatic outward appearance of magnetic core detects and automatic balance, degree of automation is high, and work efficiency is high, can satisfy the large-scale production demand of enterprise. In addition, an upper cleaning mechanism, a lower cleaning mechanism and a weighing mechanism can be additionally arranged.
Description
Technical Field
The utility model relates to an automatic technical field of production facility, more specifically say, relate to a take magnetic core unloading balance machine of vision.
Background
In the magnetic core production line, the magnetic core is all through powder press compression molding, need to carry out clearance, magnetic core weighing, magnetic core detection and balance to its surface after the magnetic core suppression comes out. However, in the existing production line, the series of processes are all operated by hands of workers, the manual operation is troublesome and time-consuming, the working efficiency is low, the automation degree is low, the labor intensity of the workers is increased, and the production is not facilitated.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the above-mentioned defect among the prior art, provide a take magnetic core unloading balance machine of vision.
In order to achieve the above purpose, the utility model provides a magnetic core unloading balance machine with vision, which comprises a frame, a feeding and conveying mechanism for conveying a magnetic core to realize magnetic core feeding, a suction and conveying mechanism for sucking the magnetic core and driving the magnetic core to perform station conversion, a CCD vision detection mechanism for detecting the magnetic core, a lifting and conveying mechanism for conveying the magnetic core to the conveying and conveying mechanism, a conveying and conveying mechanism for conveying the magnetic core to a suction station of the suction balance manipulator, a suction balance manipulator for sucking the magnetic core and putting the magnetic core on a charging tray, a charging tray feeding mechanism for feeding the charging tray, a charging tray pushing mechanism for pushing the charging tray to translate to realize charging tray conveying, a charging tray unloading mechanism for unloading the charging tray and a charging tray positioning mechanism for positioning the charging tray, wherein the top of the frame is provided with an upper bracket, the feeding conveying mechanism, the material sucking and transferring mechanism and the CCD visual detection mechanism are all arranged on a platform of an upper support, the feeding conveying mechanism and the CCD visual detection mechanism are sequentially arranged on the side edge of the material sucking and transferring mechanism along the feeding direction of the material sucking and transferring mechanism, the output end of the feeding conveying mechanism is positioned at the material sucking station of the material sucking and transferring mechanism, the lifting and transferring mechanism, the conveying and transferring mechanism and the material sucking swing disc manipulator are all arranged at the top of the frame and positioned below the upper support, the lifting and transferring mechanism is longitudinally arranged, the upper end of the lifting and transferring mechanism extends to the blanking station of the material sucking and transferring mechanism, the conveying and transferring mechanism is positioned between the lifting and transferring mechanism and the material sucking swing disc manipulator, the feeding end of the conveying and transferring mechanism is positioned at the blanking station of the lifting and transferring mechanism, and the blanking end of the conveying and transferring mechanism is positioned at the material sucking station of the material swing disc manipulator, the automatic feeding device is characterized in that the material tray feeding mechanism and the material tray discharging mechanism are both installed on the frame, the material tray pushing mechanism is installed at the top of the frame and located between the upper end of the material tray feeding mechanism and the upper end of the material tray discharging mechanism, the discharging end of the material tray pushing mechanism is located at a discharging swing-plate station of the material sucking swing-plate manipulator, and the material tray positioning mechanism is installed at the discharging end of the material tray pushing mechanism.
This magnetic core unloading balance machine still including be used for cleaning the upper portion of magnetic core on clean the mechanism, be used for cleaning the bottom of magnetic core down clean the mechanism, be used for the weighing machine of magnetic core weighing, clean down mechanism and weighing machine and all install on the platform of upper bracket, feed conveyor constructs, cleans mechanism, weighing machine down and CCD visual inspection mechanism arranges in proper order at the side of inhaling material transfer mechanism along the pay-off direction of inhaling material transfer mechanism, on clean the top that the mechanism installed at feed conveyor constructs.
Compared with the prior art, the beneficial effects of the utility model reside in that:
the utility model discloses a novel structure, and reasonable layout, be provided with the feeding conveyor who is used for carrying the magnetic core in order to realize the magnetic core feeding, a material transfer mechanism that inhales for drawing the magnetic core and drive the magnetic core and carry out the station conversion, a CCD visual inspection mechanism for detecting the magnetic core, a lifting type transfer mechanism for transferring the magnetic core to on carrying the transfer mechanism, a transport transfer mechanism for carrying the magnetic core to the material station of inhaling material balance weight manipulator, a material balance weight manipulator for inhaling the magnetic core and putting the magnetic core on the charging tray, a charging tray feed mechanism for charging tray material loading, a charging tray push mechanism for promoting the charging tray translation in order to realize the charging tray transport, a charging tray unloading mechanism for the charging tray unloading and a charging tray positioning mechanism for the charging tray location, each mechanism moves harmoniously, can realize a series of automation works such as the automatic outward appearance detection of magnetic core and automatic balance weight, and high automation degree, high work efficiency, can satisfy the production demand of enterprise.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a magnetic core blanking tray placing machine with vision according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of an upper end portion of a magnetic core blanking tray placing machine with vision according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a top of a rack of a magnetic core blanking tray placing machine with vision according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a feeding and conveying mechanism of a magnetic core blanking tray placing machine with vision according to an embodiment of the present invention;
fig. 5 is a schematic diagram of an internal structure of a feeding and conveying mechanism of a magnetic core blanking tray placing machine with vision according to an embodiment of the present invention;
fig. 6 is a schematic structural view of a material sucking and transferring mechanism of a magnetic core blanking tray placing machine with vision according to an embodiment of the present invention;
fig. 7 is a schematic structural view of a lifting part of a material sucking and transferring mechanism of a magnetic core blanking balance machine with vision according to an embodiment of the present invention;
fig. 8 is an exploded view of a lower cleaning mechanism of a magnetic core blanking tray placing machine with vision according to an embodiment of the present invention;
fig. 9 is a schematic structural diagram of a weighing mechanism of a magnetic core blanking and disc placing machine with vision according to an embodiment of the present invention;
fig. 10 is a schematic structural diagram of a CCD vision detecting mechanism of a magnetic core blanking tray placing machine with vision according to an embodiment of the present invention;
fig. 11 is a structural view of a lifting transfer mechanism of a magnetic core blanking balance machine with vision according to an embodiment of the present invention;
fig. 12 is a structural view of a material suction portion of a lifting type transfer mechanism of a magnetic core blanking balance machine with vision according to an embodiment of the present invention;
fig. 13 is a schematic structural diagram of a conveying and transferring mechanism of a magnetic core blanking tray placing machine with vision according to an embodiment of the present invention;
fig. 14 is a schematic diagram of an internal structure of a conveying and transferring mechanism of a magnetic core blanking and setting machine with vision according to an embodiment of the present invention;
fig. 15 is a schematic structural diagram of a material sucking and placing manipulator of a magnetic core blanking and placing machine with vision according to an embodiment of the present invention;
fig. 16 is a schematic structural diagram of a material sucking position of a material sucking and placing manipulator of a magnetic core blanking and placing machine with vision according to an embodiment of the present invention;
fig. 17 is a schematic structural diagram of a second material removing shell of a material sucking and placing manipulator of a magnetic core blanking and placing machine with vision according to an embodiment of the present invention;
fig. 18 is a schematic structural view of a material tray conveying part of a magnetic core blanking and setting machine with vision according to an embodiment of the present invention;
fig. 19 is an internal schematic view of a charging tray feeding mechanism or a charging tray discharging mechanism of a magnetic core discharging and placing machine with vision according to an embodiment of the present invention;
fig. 20 is an enlarged view of a structure of a charging tray pushing part of a magnetic core blanking tray placing machine with vision according to an embodiment of the present invention;
fig. 21 is a schematic structural view of a feeding and discharging driving portion of a material tray of a magnetic core discharging and placing machine with vision according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Please refer to fig. 1 to 21, an embodiment of the present invention provides a magnetic core blanking tray placing machine with vision, which includes a frame 1, a feeding and conveying mechanism 2 for conveying a magnetic core to realize magnetic core feeding, an upper cleaning mechanism 3 for cleaning the upper portion of the magnetic core, a material sucking and transferring mechanism 4 for sucking the magnetic core and driving the magnetic core to perform station conversion, a lower cleaning mechanism 5 for cleaning the bottom of the magnetic core, a weighing mechanism 6 for weighing the magnetic core, a CCD vision detecting mechanism 7 for detecting the magnetic core, an elevating and transferring mechanism 8 for transferring the magnetic core to the conveying and transferring mechanism 9, a conveying and transferring mechanism 9 for conveying the magnetic core to a material sucking station of the material sucking and placing the magnetic core onto a material tray, a material sucking and placing mechanical arm 10 for sucking the magnetic core and placing the magnetic core onto the material tray, a material tray feeding mechanism 11 for feeding the material tray, a material tray pushing and transferring mechanism 12 for pushing the material tray to realize material tray conveying, a material tray mechanism 13 for discharging and a material tray positioning mechanism 14 for positioning, and the following description is made on the principle of the structure and the work principle of each constituent part.
The top of the frame 1 is provided with an upper support 15, the feeding conveying mechanism 2, the lower cleaning mechanism 5, the suction transfer mechanism 4, the weighing mechanism 6 and the CCD visual detection mechanism 7 are all installed on a platform of the upper support 15, the feeding conveying mechanism 2, the lower cleaning mechanism 5, the weighing mechanism 6 and the CCD visual detection mechanism 7 are sequentially arranged on the side edge of the suction transfer mechanism 4 along the feeding direction of the suction transfer mechanism 4, the output end of the feeding conveying mechanism 2 is located at a suction station of the suction transfer mechanism 4, the lifting transfer mechanism 8, the conveying transfer mechanism 9 and the suction balance manipulator 10 are all installed at the top of the frame 1 and located below the upper support 15, the lifting transfer mechanism 8 is longitudinally arranged, the upper end of the lifting transfer mechanism 8 extends to a discharging station of the suction transfer mechanism 4, the conveying transfer mechanism 9 is located between the lifting transfer mechanism 8 and the suction balance manipulator 10, the feeding end of the conveying transfer mechanism 9 is located at a discharging station of the lifting transfer mechanism 8, and the conveying transfer mechanism 9 is located at a suction station of the suction balance manipulator 10.
Preferably, the feeding and conveying mechanism 2 and the conveying and transferring mechanism 9 each may include a first base 21, side plates 22, synchronizing wheels 23, synchronizing belts 24, a first rotating electrical machine 25, a first belt pulley 26 and a first belt 27, the side plates 22 are provided with two blocks and are respectively installed on the first base 21, the two side plates 22 are parallel to each other and are arranged at intervals, the synchronizing wheels 23 are provided with two blocks and are respectively rotatably installed at inner sides of two ends of the side plates 22, the two synchronizing wheels 23 are synchronously connected through the synchronizing belts 24, the first rotating electrical machine 25 is installed on one of the side plates 22 through a first electrical machine installation plate, the first belt pulleys 26 are provided with two blocks, one of the first belt pulleys 26 is installed on an output shaft of the first rotating electrical machine 25, the other first belt pulley 26 is installed on a wheel shaft of one of the synchronizing wheels 23, and the two first belt pulleys 26 are synchronously connected through the first belt 27.
As shown in fig. 4, the upper cleaning mechanism 3 may include an upper brush head 31, a second rotating motor 32 and a suction pipe 33, the second rotating motor 32 is installed at the top of the feeding conveying mechanism 2 downward through a motor mounting bracket 34, the upper brush head 31 is installed on an output shaft of the second rotating motor 32 and located above the synchronous belt 24 of the feeding conveying mechanism 2, the suction pipe 33 is installed at the top of the feeding conveying mechanism 2 and located above the synchronous belt 24 of the feeding conveying mechanism 2 through a suction pipe mounting seat 35, and the upper brush head 31 and the suction pipe 33 are sequentially arranged along the feeding direction of the feeding conveying mechanism 2. Wherein, the exhaust pipe can be connected with an air source (such as a negative pressure fan).
As shown in fig. 6 and 7, the suction material transfer mechanism 4 may include a first support 41, a first moving module 42, a translation sliding base 43, a lifting driving device 44, a beam 45, and suction nozzles 46, wherein the first moving module 42 is horizontally installed on the first support 41, the translation sliding base 43 is installed on the first moving module 42 and the first moving module 42 drives the translation, the lifting driving device 44 is installed on the translation sliding base 43, the beam 45 is installed on the translation sliding base 43 in a liftable manner and is in transmission connection with the lifting driving device 44, and the suction nozzles 46 are four in number and are respectively installed at two ends of the beam 45 through suction nozzle installation bases 47.
In a specific implementation, the lifting driving device 44 may include a seventh rotating motor 441, a second pulley 442, a second belt 443, a lead screw 444 and a nut sleeve 445, the lead screw 444 is longitudinally and rotatably mounted on the translation sliding base 43 through a lead screw seat, the second pulley 442 is provided with two pulleys and is respectively mounted on an output shaft of the seventh rotating motor 441 and an upper end of the lead screw 444, the two second pulleys 442 are synchronously connected through the second belt 443, and the nut sleeve 445 is threadedly connected to the lead screw 444 and is fixedly connected to the beam 45.
As shown in fig. 8, the lower cleaning mechanism 5 may include a second base 51, a lower brush head 52, a third rotating motor 53, a suction hood 54 and a blow pipe 55, the third rotating motor 53 is installed on the second base 51 upward, the lower brush head 52 is installed on an output shaft of the third rotating motor 53 through a lower brush head installation base 56, the suction hood 54 is installed on the second base 51 and located at one side of the lower brush head 52, the blow pipe 55 is installed on the second base 51 and located at the other side of the lower brush head 52 through a blow pipe installation block 57, a first filter screen 58 located at an outlet of the blow pipe 55 is provided on the blow pipe installation block 57, and a second filter screen 59 located at an inlet of the suction hood 54 is provided at a top of the second base 51. Wherein the blowing pipe 55 and the suction hood 54 can be connected to a gas source (such as a negative pressure fan) respectively.
As shown in fig. 11 and 12, the elevating and lowering type transfer mechanism 8 may include a second support 81, a second moving module 82, an elevating plate 83, a fourth rotating electrical machine 84, a first magnet 85, a magnet moving cylinder 86 and a first stripper shell 87, wherein the second moving module 82 is longitudinally installed on the second support 81, the fourth rotating electrical machine 84 is installed on the second moving module 82 through the elevating plate 83 and is driven by the second moving module 82 to move up and down, the magnet moving cylinder 86 is connected with an output portion of the fourth rotating electrical machine 84 through a first cylinder installation plate 861, the first magnet 85 is installed on an output shaft of the magnet moving cylinder 86 through a first magnet installation seat 851, the first stripper shell 87 is fixedly installed on the first cylinder installation plate 861 and covers the first magnet 85, and the magnet moving cylinder 86 can drive the first magnet 85 to move, so that the first magnet 85 approaches or leaves the plane top portion 871 of the first stripper shell 87.
As shown in fig. 9, the weighing mechanism 6 may include a weight scale 61 and a third base 62, the weight scale 61 being mounted on top of the third base 62.
As shown in fig. 10, the CCD vision inspection mechanism 7 may include a CCD camera 71, a CCD camera mounting bracket 72, and the CCD camera 71 is mounted on the CCD camera mounting bracket 72 facing upward.
As shown in fig. 15 to 17, the material sucking and placing robot 10 may include a third bracket 101, a third moving module 102, a translational sliding plate 103, a fourth moving module 104, a magnet lifting cylinder 105, a second magnet 106, and a second stripper shell 107, where the third moving module 102 is horizontally installed on the third bracket 101, the translational sliding plate 103 is installed on the third moving module 102 and is driven by the third moving module 102 to translate, the fourth moving module 104 is longitudinally installed on the translational sliding plate 103, the magnet lifting cylinder 105 is installed on the fourth moving module 104 downward through a second cylinder mounting plate 108, the second magnet 106 is installed on an output shaft of the magnet lifting cylinder 105 through a second magnet mounting seat 109, and the second stripper shell 107 is fixedly installed on the second cylinder mounting plate 108 and covers the outside of the second magnet 106, and the magnet lifting cylinder 105 can drive the second magnet 106 to lift, so that the second magnet 106 approaches to or departs from a bottom 1071 of the second stripper shell 107.
Charging tray feed mechanism 11 and charging tray unloading mechanism 13 all install in frame 1, and charging tray pushing mechanism 12 installation frame 1 top just is located between the upper end of charging tray feed mechanism 11 and the upper end of charging tray unloading mechanism 13, and the discharge end of charging tray pushing mechanism 12 is located the unloading balance weight station of inhaling material balance weight manipulator 10, and charging tray positioning mechanism 14 installs the discharge end at charging tray pushing mechanism 12.
Preferably, the tray feeding mechanism 11 may include a sixth support 111, an annular first chain 112, a first rotation shaft rotation driving device, a first transmission assembly, and a plurality of feeding supporting strips 115 with an L-shaped cross section, two sides of the sixth support 111 are respectively provided with first vertical plates 116 arranged longitudinally, the first chains 112 are provided with four strips and are respectively symmetrically arranged at two sides of the sixth support 111, each first chain 112 is longitudinally arranged, upper and lower ends of the first vertical plates 116 are respectively provided with a first sprocket mounting rotation shaft 117, each first sprocket mounting rotation shaft 117 is provided with a first sprocket 118, the first chains 112 are respectively and synchronously connected with the respective first sprockets 118, the feeding supporting strips 115 are respectively and annularly distributed outside the respective corresponding first chains 112 along the respective corresponding first chains 112, the first rotation shaft rotation driving device is in transmission connection with the first sprocket mounting rotation shaft 117 located at the lower end of the first vertical plates 116 through the first transmission assembly to drive the first rotation shaft rotation driving device to rotate the first chains 112, so that the feeding supporting strips 115 lift and lift along the respective corresponding first chains 112.
Specifically, the first rotary driving device may be configured as a fifth rotary motor 113, the fifth rotary motor 113 is installed on the second motor installation plate 1131, the first transmission assembly may include two second chain wheels 1141, a second chain 1142, a first synchronous rotation shaft 1143, a first drive bevel gear 1144 and a first driven bevel gear 1145, the second chain wheels 1141 are installed on the output shaft of the fifth rotary motor 113 and the first synchronous rotation shaft 1143, respectively, the two second chain wheels 1141 are synchronously connected by the second chain 1142, the first synchronous rotation shaft 1143 is perpendicular to the first chain wheel installation rotation shaft 117, the first drive bevel gears 1144 are installed at two ends of the first synchronous rotation shaft 1143, the first driven bevel gears 1145 are installed on the respective corresponding first chain wheel installation rotation shafts 117, and the first drive bevel gears 1144 are respectively engaged with the respective corresponding first driven bevel gears 1145.
As shown in fig. 20, the tray pushing mechanism 12 may include two guide rails 121, a fifth moving module 122 and two pushing blocks 123, the two guide rails 121 are parallel to each other and are spaced apart from each other, the fifth moving module 122 is fixedly mounted on the two guide rails 121 through a fourth bracket 124, the fifth moving module 122 is parallel to the two guide rails 121, the two pushing blocks 123 are mounted on the fifth moving module 122 through a pushing block mounting bracket 125, and the fifth moving module 122 can drive the two pushing blocks 123 to translate along the length direction of the guide rails 121.
As shown in fig. 20, the tray positioning mechanism 14 may include a positioning cylinder 141 and a positioning pressing block 142, the positioning cylinder 141 is installed on one of the guide rails 121 of the tray pushing mechanism 12, the positioning pressing block 142 is installed on an output shaft of the positioning cylinder 141, and the positioning cylinder 141 can drive the positioning pressing block 142 to move horizontally so that the positioning pressing block 142 approaches to or is away from the other guide rail 121 of the tray pushing mechanism 12.
Preferably, the tray blanking mechanism 13 may include a seventh support 131, an annular third chain 132, a second rotation shaft rotation driving device, a second transmission assembly, and a plurality of blanking support bars 135 with L-shaped cross sections, two sides of the seventh support 131 are respectively provided with a second vertical plate 136 arranged longitudinally, the third chains 132 are provided with four second chains and are respectively symmetrically arranged on two sides of the seventh support 131, each third chain 132 is arranged longitudinally, the upper end and the lower end of the second vertical plate 136 are respectively provided with a second chain wheel installation rotation shaft 137, each second chain wheel installation rotation shaft 137 is provided with a third chain wheel 138, the third chains 132 are respectively connected with the respective third chain wheels 138 synchronously, the blanking support bars 135 are respectively distributed on the outer sides of the respective corresponding third chains 132 annularly along the respective corresponding third chains 132, the second rotation shaft rotation driving device is in transmission connection with the second chain wheel installation rotation shaft 137 located at the lower end of the second vertical plate 136 through the second transmission assembly to drive the third chain wheels to rotate, and the second rotation shaft rotation driving device can drive the third chain chains 132 to operate, so as to enable the blanking support bars 135 to circularly lift and descend along the third chains 132.
Specifically, the second rotation shaft rotation driving device may be configured as a sixth rotation motor 133, the sixth rotation motor 133 is mounted on the third motor mounting plate 1331, the second transmission assembly may include two fourth sprockets 1341, a fourth chain 1342, a second synchronization rotation shaft 1343, a second drive bevel gear 1344 and a second driven bevel gear 1345, the fourth sprockets 1341 are respectively mounted on an output shaft of the sixth rotation motor 133 and the second synchronization rotation shaft 1343, the two fourth sprockets 1341 are synchronously connected by the fourth chain 1342, the second synchronization rotation shaft 1343 is perpendicular to the second sprocket mounting rotation shaft 137, the second drive bevel gears 1344 are respectively mounted at two ends of the second synchronization rotation shaft 1343, the second driven bevel gears 1345 are respectively mounted on respective corresponding second sprocket mounting rotation shafts 137, and the second drive bevel gears 1344 are respectively engaged with respective corresponding second driven bevel gears 1345.
When the device works, the magnetic core is transferred to the feeding end of the feeding conveying mechanism, the feeding conveying mechanism conveys the magnetic core to the output end (namely the material sucking station of the material sucking and transferring mechanism), the second rotating motor can drive the upper brush head to rotate so as to clean the powder attached to the upper part of the magnetic core in the process, the air exhaust pipe can suck the powder, then the material sucking and transferring mechanism sucks the magnetic core and drives the magnetic core to sequentially move to the stations of the lower cleaning mechanism, the weighing mechanism and the CCD visual detection mechanism, the lower brush head can rotate so as to clean the powder attached to the bottom of the magnetic core when the stations of the lower cleaning mechanism are arranged, the air exhaust pipe can blow air to blow out the powder attached to the magnetic core, the air exhaust cover can exhaust air so as to suck the blown powder, the weighing scale can weigh the weight of the magnetic core when the stations of the weighing mechanism are arranged, the CCD camera can detect the magnetic core when the stations of the CCD visual detection mechanism are arranged, after detection is finished, the magnetic core is transferred to the top of a first stripping shell of the lifting transfer mechanism by the material sucking and transfer mechanism, the first magnet is driven by the magnet moving cylinder to move and be close to the plane placing top of the first stripping shell, so that the first magnet sucks the magnetic core, then the magnetic core is driven by the second moving module to descend to the position above the feeding end of the conveying and transfer mechanism, the first magnet is driven by the magnet moving cylinder to move to be far away from the plane placing top of the first stripping shell, so that the magnetic core cannot be sucked by the first magnet, the fourth rotating motor drives the magnet moving cylinder to rotate by 90 degrees, the magnetic core falls onto the conveying and transfer mechanism, then the conveying and transfer mechanism conveys the magnetic core to the output end (namely the material sucking station of the material sucking and swinging plate manipulator), the magnetic core is sucked by the material sucking and swinging plate manipulator and is placed on a material plate to realize swinging plate, and the fifth rotating motor of the material plate feeding mechanism can drive the first chain to operate, thereby the charging tray that the drive was placed on two material loading tray rises, the fifth removes the module and can drive the ejector pad removal, make the ejector pad remove by the direction of charging tray unloading mechanism of charging tray feeding, when putting the magnetic core on the charging tray, charging tray pushing mechanism can promote the charging tray removal, make the charging tray that has put full export from charging tray pushing mechanism and place on charging tray unloading mechanism's unloading holding strip, the sixth rotating electrical machines can drive the operation of third chain, thereby the charging tray that will place at unloading holding strip descends, in order to realize the unloading.
To sum up, the utility model discloses a novel structure, it is rationally distributed, each mechanism action is coordinated, can realize a series of automation mechanized operations such as self-cleaning, automatic weighing, automatic outward appearance detection and automatic balance of magnetic core, degree of automation is high, and work efficiency is high, can satisfy the scale production demand of enterprise.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a take magnetic core unloading balance machine of vision which characterized in that: comprises a frame (1), a feeding and conveying mechanism (2) for conveying a magnetic core to realize magnetic core feeding, a suction and transfer mechanism (4) for sucking the magnetic core and driving the magnetic core to perform station conversion, a CCD visual detection mechanism (7) for detecting the magnetic core, a lifting and transfer mechanism (8) for transferring the magnetic core to the conveying and transfer mechanism (9), a conveying and transfer mechanism (9) for conveying the magnetic core to a suction station of a suction and swing disc manipulator (10), the suction and swing disc manipulator (10) for sucking the magnetic core and swinging the magnetic core onto a material disc, a material disc feeding mechanism (11) for feeding the material disc, a material disc pushing mechanism (12) for pushing the material disc to translate to realize material disc conveying, a material disc discharging mechanism (13) for discharging the material disc and a material disc positioning mechanism (14) for positioning the material disc, the top of frame (1) is equipped with upper bracket (15), feeding conveyor (2), inhale material transfer mechanism (4), CCD visual inspection mechanism (7) are all installed on the platform of upper bracket (15), feeding conveyor (2) and CCD visual inspection mechanism (7) arrange in proper order along the pay-off direction of inhaling material transfer mechanism (4) in the side of inhaling material transfer mechanism (4), the output of feeding conveyor (2) is located the material station of inhaling material transfer mechanism (4), over-and-under type transfer mechanism (8), carry transfer mechanism (9) and inhale the below that material balance manipulator (10) all installed at the top of frame (1) and was located upper bracket (15), over-and-under type transfer mechanism (8) longitudinal arrangement, the upper end of over-and-under type transfer mechanism (8) extends to the unloading station of inhaling material transfer mechanism (4), carry transfer mechanism (9) to be located over-and-under type transfer mechanism (8) and inhale between material balance manipulator (10), the material loading end of carrying transfer mechanism (9) is located the unloading station of over-and-under type transfer mechanism (8), the unloading end of carrying transfer mechanism (9) is located the material sucking station of inhaling material balance manipulator (10), material dish feed mechanism (11) and material dish unloading mechanism (13) are all installed on frame (1), material dish push mechanism (12) installation frame (1) top and be located between the upper end of material dish feed mechanism (11) and the upper end of unloading mechanism (13), the discharge end of material dish push mechanism (12) is located the material balance manipulator (10) of inhaling the material dish and installs at unloading mechanism (14).
2. The magnetic core unloading balance machine with vision of claim 1, characterized in that: the feeding and conveying mechanism (2) and the conveying and transferring mechanism (9) respectively comprise a first base (21), side plates (22), synchronizing wheels (23), a synchronizing belt (24), a first rotating motor (25), a first belt pulley (26) and a first belt (27), the side plates (22) are provided with two blocks and are respectively installed on the first base (21), the two side plates (22) are mutually parallel and arranged at intervals, the synchronizing wheels (23) are provided with two blocks and are respectively and rotatably installed on the inner sides of the two ends of the side plates (22), the two synchronizing wheels (23) are synchronously connected through the synchronizing belt (24), the first rotating motor (25) is installed on one side plate (22) through a first motor installation plate, the first belt pulleys (26) are provided with two blocks, one first belt pulley (26) is installed on an output shaft of the first rotating motor (25), the other first belt pulley (26) is installed on a wheel shaft of one synchronizing wheel (23), and the two first belt pulleys (26) are synchronously connected through the first belt (27);
the material sucking and transferring mechanism (4) comprises a first support (41), a first moving module (42), a translation sliding seat (43), a lifting driving device (44), a cross beam (45) and a suction nozzle (46), wherein the first moving module (42) is horizontally arranged on the first support (41), the translation sliding seat (43) is arranged on the first moving module (42) and the first moving module (42) drives the translation, lifting drive device (44) are installed on translation slide (43), crossbeam (45) are installed on translation slide (43) and are connected with lifting drive device (44) transmission with liftable, suction nozzle (46) are equipped with four and install the both ends at crossbeam (45) through suction nozzle mount pad (47) respectively.
3. The magnetic core unloading balance machine with vision of claim 1, characterized in that: the lifting type transfer mechanism (8) comprises a second support (81), a second moving module (82), a lifting plate (83), a fourth rotating motor (84), a first magnet (85), a magnet moving cylinder (86) and a first stripping shell (87), wherein the second moving module (82) is longitudinally installed on the second support (81), the fourth rotating motor (84) is installed on the second moving module (82) through the lifting plate (83) and driven to lift by the second moving module (82), the magnet moving cylinder (86) is connected with the output part of the fourth rotating motor (84) through a first cylinder installation plate (861), the first magnet (85) is installed on the output shaft of the magnet moving cylinder (86) through a first magnet installation seat (851), the first stripping shell (87) is fixedly installed on the first cylinder installation plate (861) and covers the outside the first magnet (85), and the magnet moving cylinder (86) can drive the first magnet (85) to move so that the first magnet (85) is close to or far away from the top of the first stripping shell (871);
CCD visual detection mechanism (7) include CCD camera (71), CCD camera installing support (72), CCD camera (71) is installed on CCD camera installing support (72) up.
4. The magnetic core unloading balance machine with vision of claim 1, characterized in that: the material sucking swing disc manipulator (10) comprises a third support (101), a third moving module (102), a translation sliding plate (103), a fourth moving module (104), a magnet lifting cylinder (105), a second magnet (106) and a second stripping shell (107), wherein the third moving module (102) is horizontally installed on the third support (101), the translation sliding plate (103) is installed on the third moving module (102) and driven by the third moving module (102) to translate, the fourth moving module (104) is vertically installed on the translation sliding plate (103), the magnet lifting cylinder (105) is installed on the fourth moving module (104) downwards through a second cylinder installation plate (108), the second magnet (106) is installed on an output shaft of the magnet lifting cylinder (105) through a second magnet installation seat (109), the second stripping shell (107) is fixedly installed on the second cylinder installation plate (108) and covered outside the second magnet (106), and the magnet lifting cylinder (105) can drive the second magnet (106) to be close to the second magnet lifting cylinder (106) so as to enable the bottom of the magnet (1071) to be far away from the second magnet lifting plate (107).
5. The magnetic core unloading balance machine with vision of claim 1, characterized in that: charging tray feed mechanism (11) include sixth support (111), annular first chain (112), first pivot rotation drive device, first drive assembly and a plurality of cross sectional shape be material loading support strip (115) of L type, the both sides of sixth support (111) are equipped with longitudinal arrangement's first riser (116) respectively, first chain (112) are equipped with four and respectively symmetrical arrangement in the both sides of sixth support (111), and every first chain (112) all vertically set up, the upper end and the lower extreme of first riser (116) all are equipped with first sprocket installation pivot (117), all are equipped with first sprocket (118) on every first sprocket installation pivot (117), first chain (112) respectively with respectively corresponding first sprocket (118) synchronous connection, material loading support strip (115) distribute in the annular respectively corresponding first chain (112) outside along respectively corresponding first chain (112), first pivot rotation drive device passes through first drive assembly and is connected with first sprocket (117) transmission in order to install the pivot (112), thereby it drives first pivot rotation drive device (112) and drive first chain (112) rotation and lifting and taking place.
6. The magnetic core unloading balance machine with vision of claim 1, characterized in that: charging tray push mechanism (12) are including guide rail (121), fifth removal module (122) and two pushing blocks (123), guide rail (121) are equipped with two, and two guide rail (121) are parallel to each other and interval arrangement, fifth removal module (122) are through fourth support (124) fixed mounting on two guide rail (121), fifth removal module (122) parallel with two guide rail (121), install on fifth removal module (122) through pushing block mounting bracket (125) two pushing blocks (123), fifth removal module (122) can drive the length direction translation of two pushing blocks (123) along guide rail (121).
7. The magnetic core unloading balance machine with vision of claim 1, characterized in that: charging tray unloading mechanism (13) include seventh support (131), annular third chain (132), the unloading support strip (135) that second pivot rotary driving device, second drive assembly and a plurality of cross-sectional shape are the L type, the both sides of seventh support (131) are equipped with longitudinal arrangement's second riser (136) respectively, third chain (132) are equipped with four and respectively symmetrical arrangement in the both sides of seventh support (131), and every third chain (132) all vertically set up, the upper end and the lower extreme of second riser (136) all are equipped with second sprocket installation pivot (137), all are equipped with third sprocket (138) on every second sprocket installation pivot (137), third chain (132) respectively with respectively correspond third sprocket (138) synchronous connection, unloading support strip (135) respectively along respectively corresponding third chain (132) ring distribution in respectively correspond the third chain (132) outside, second pivot rotary driving device passes through second drive assembly and second installation pivot (137) transmission and is connected in order to drive its rotation, thereby the rotatory pivot of second chain (135) drives the rotation of third chain (132), and makes the rotation of third chain (132) drive strip (132) drive.
8. The magnetic core unloading balance machine with vision of claim 1, characterized in that: charging tray positioning mechanism (14) is including location cylinder (141) and location briquetting (142), install on one of them guide rail (121) of charging tray pushing mechanism (12) location cylinder (141), install on the output shaft of location cylinder (141) location briquetting (142), location cylinder (141) can drive location briquetting (142) translation and make location briquetting (142) be close or keep away from another guide rail (121) of charging tray pushing mechanism (12).
9. The magnetic core blanking tray arranging machine with the vision according to any one of claims 1 to 8, characterized in that: still including being used for cleaning the upper portion of magnetic core on clean mechanism (3), be used for cleaning the bottom of magnetic core down clean mechanism (5), be used for weighing machine structure (6) of magnetic core, clean mechanism (5) and weighing machine structure (6) down and all install on the platform of upper bracket (15), feed conveyor (2), clean mechanism (5), weighing machine structure (6) and CCD visual detection mechanism (7) down and arrange in proper order on the side of inhaling material transfer mechanism (4) along the pay-off direction of inhaling material transfer mechanism (4), on clean the top in feed conveyor (2) mechanism (3) installation.
10. The magnetic core unloading balance machine of claim 9, characterized in that: the upper cleaning mechanism (3) comprises an upper brush head (31), a second rotating motor (32) and an air suction pipe (33), the second rotating motor (32) is downwards mounted at the top of the feeding conveying mechanism (2) through a motor mounting frame (34), the upper brush head (31) is mounted on an output shaft of the second rotating motor (32) and is positioned above a synchronous belt (24) of the feeding conveying mechanism (2), the air suction pipe (33) is mounted at the top of the feeding conveying mechanism (2) and is positioned above the synchronous belt (24) of the feeding conveying mechanism (2) through an air suction pipe mounting seat (35), and the upper brush head (31) and the air suction pipe (33) are sequentially arranged along the feeding direction of the feeding conveying mechanism (2);
the lower cleaning mechanism (5) comprises a second base (51), a lower brush head (52), a third rotating motor (53), an air suction cover (54) and an air blowing pipe (55), wherein the third rotating motor (53) is upwards installed on the second base (51), the lower brush head (52) is installed on an output shaft of the third rotating motor (53) through a lower brush head installation seat (56), the air suction cover (54) is installed on the second base (51) and located on one side of the lower brush head (52), the air blowing pipe (55) is installed on the second base (51) and located on the other side of the lower brush head (52) through an air blowing pipe installation block (57), a first filter screen (58) located at an outlet of the air blowing pipe (55) is arranged on the air blowing pipe installation block (57), and a second filter screen (59) located at an inlet of the air suction cover (54) is arranged at the top of the second base (51);
the weighing mechanism (6) comprises a weighing scale (61) and a third base (62), and the weighing scale (61) is installed at the top of the third base (62).
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| CN114538063B (en) * | 2022-01-25 | 2024-02-13 | 厦门博视源机器视觉技术有限公司 | Swing disc mechanism of gasket |
| CN114985294B (en) * | 2022-05-31 | 2023-07-21 | 东莞广达智能科技有限公司 | Full-automatic chip detection equipment |
| CN115043204B (en) * | 2022-06-21 | 2023-12-12 | 陕西舜兴纵横智能科技有限公司 | Full-automatic high-speed flexible wobble plate equipment |
| CN115285457B (en) * | 2022-08-30 | 2023-09-22 | 肇庆高峰机械科技有限公司 | Control system of molybdenum sheet arrangement boxing machine |
| CN116730005B (en) * | 2023-07-10 | 2024-01-23 | 芯朋半导体科技(如东)有限公司 | Matrix type huge amount detection mechanism |
| CN117963528B (en) * | 2024-03-28 | 2024-07-02 | 斯美科智能制造(杭州)有限公司 | Blank arranging machine for pressed blanks of magnetic blanks |
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| JP6412008B2 (en) * | 2013-10-09 | 2018-10-24 | 株式会社Ｆｕｊｉ | Component mounter |
| CN106542329A (en) * | 2015-09-18 | 2017-03-29 | 今日机械设备（大连）有限公司 | Fan iron core, gesture recognition, loading and unloading balance, Multi-position processing machine device people and its method of work |
| CN106392450B (en) * | 2016-12-17 | 2018-04-17 | 大连运明自动化技术有限公司 | A kind of magnetic core p-wire body running method |
| CN109018920B (en) * | 2018-10-11 | 2023-11-28 | 横店集团东磁股份有限公司 | Automatic blanking and supporting device suitable for cleaning machine shell and implementation method thereof |
| CN110937402A (en) * | 2019-12-20 | 2020-03-31 | 东莞工坊精密模具有限公司 | Automatic balance equipment |
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