CN218539599U - Full jacket pure oxygen gasification furnace - Google Patents
Full jacket pure oxygen gasification furnace Download PDFInfo
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- CN218539599U CN218539599U CN202223216379.9U CN202223216379U CN218539599U CN 218539599 U CN218539599 U CN 218539599U CN 202223216379 U CN202223216379 U CN 202223216379U CN 218539599 U CN218539599 U CN 218539599U
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Abstract
本实用新型公开了一种全夹套纯氧气化炉,包括炉体以及设置在所述炉体底部的炉底总成,所述炉体包括下炉体和位于所述下炉体上部的上炉体,关键在于:所述上炉体包括呈筒状的上部水夹套、两个与所述上部水夹套相连并形成一体式水夹套结构的椭圆形封头以及配套的进水口、排污口和蒸汽出口;在所述上炉体的顶部设有水煤气出口和加煤口。本实用新型的有益效果是:1、将上炉体设计成一体式水夹套结构,可以实现余热回收最大化、防止挂壁现象的目的;2、在下炉体的中部设计了夹套均温带,可以避免气阻的产生,使列管式水夹套的温度更加均匀,提升炉内气化反应速度、降低灰渣残碳的效果。
The utility model discloses a full-jacketed pure oxygen oxidation furnace, which comprises a furnace body and a furnace bottom assembly arranged at the bottom of the furnace body. The furnace body includes a lower furnace body and an upper Furnace body, the key lies in: the upper furnace body includes a cylindrical upper water jacket, two oval heads connected with the upper water jacket to form an integrated water jacket structure and matching water inlets, Sewage outlet and steam outlet; on the top of the upper furnace body, a water gas outlet and a coal filling port are arranged. The beneficial effects of the utility model are: 1. The upper furnace body is designed as an integrated water jacket structure, which can realize the purpose of maximizing waste heat recovery and preventing the phenomenon of hanging on the wall; 2. A jacket uniform temperature zone is designed in the middle of the lower furnace body , can avoid the generation of air resistance, make the temperature of the tubular water jacket more uniform, improve the gasification reaction speed in the furnace, and reduce the effect of ash residue carbon.
Description
技术领域technical field
本实用新型属于煤气化技术领域,具体涉及一种全夹套纯氧气化炉。The utility model belongs to the technical field of coal gasification, in particular to a full-jacketed pure oxygen gasification furnace.
背景技术Background technique
现有的纯氧气化炉的结构为上段(含顶部)为绝热段,下段为水夹套段,如CN110951503A、CN209685706U等专利所公开的技术方案。这种结构的缺点在于:1、会造成操作弹性小,气化层氧化段和还原段的半熔渣容易挂壁,反应层厚度不够,无法提高气化强度和水煤气产量;2、有效换热面积小,在气化炉反应过程中仍有部分有效热量不能得到足够回收。The structure of the existing pure oxygen oxidation furnace is that the upper section (including the top) is an adiabatic section, and the lower section is a water jacket section, such as the technical solutions disclosed in patents such as CN110951503A and CN209685706U. The disadvantages of this structure are: 1. It will cause low operating flexibility, the semi-slag in the oxidation section and reduction section of the gasification layer is easy to hang on the wall, and the thickness of the reaction layer is not enough, so the gasification intensity and water gas production cannot be improved; 2. Effective heat exchange The area is small, and some effective heat cannot be recovered enough during the reaction process of the gasifier.
发明内容Contents of the invention
本实用新型要解决的技术问题是提供一种全夹套纯氧气化炉,其顶部采用夹套式的结构,向夹套通入循环水,可有效防止挂壁现象并实现余热回收利用,副产蒸汽的目的。The technical problem to be solved by the utility model is to provide a full-jacketed pure oxygen oxidation furnace, the top of which adopts a jacket-type structure, and circulating water is introduced into the jacket, which can effectively prevent the phenomenon of hanging on the wall and realize the recovery and utilization of waste heat. Purpose of producing steam.
为解决上述技术问题,本发明采用的技术方案是:一种全夹套纯氧气化炉,包括炉体以及设置在所述炉体底部的炉底总成,所述炉体包括下炉体和位于所述下炉体上部的上炉体,关键在于:所述上炉体包括呈筒状的上部水夹套、两个与所述上部水夹套相连并形成一体式水夹套结构的椭圆形封头以及配套的进水口、排污口和蒸汽出口;在所述上炉体的顶部设有水煤气出口和加煤口。In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a full-jacket pure oxygen oxidation furnace, including a furnace body and a furnace bottom assembly arranged at the bottom of the furnace body, and the furnace body includes a lower furnace body and a furnace body. The key point of the upper furnace body located on the upper part of the lower furnace body is that the upper furnace body includes a cylindrical upper water jacket, two oval Shaped head and supporting water inlet, sewage outlet and steam outlet; the top of the upper furnace body is provided with a water gas outlet and a coal inlet.
进一步的,所述下炉体为列管式水夹套,所述上炉体的高度为下炉体高度的1/3-2/5。Further, the lower furnace body is a tubular water jacket, and the height of the upper furnace body is 1/3-2/5 of the height of the lower furnace body.
进一步的,在所述下炉体的中部设有环形的夹套均温带,所述下炉体中位于所述夹套均温带上下两侧的列管均与所述夹套均温带相通。Further, an annular jacket soaking zone is provided in the middle of the lower furnace body, and the tubes in the lower furnace body located on the upper and lower sides of the jacket soaking zone communicate with the jacket soaking zone.
进一步的,在所述上炉体的顶部设有料位探测器安装口和探视孔安装口。Further, a material level detector installation port and a viewing hole installation port are provided on the top of the upper furnace body.
进一步的,所述炉底总成包括炉篦、驱动所述炉篦转动的链条炉条机以及气化剂入口风箱。Further, the furnace bottom assembly includes a grate, a chain grate machine that drives the grate to rotate, and a gasification agent inlet air box.
进一步的,在所述炉体的底部设有灰仓和破渣条。Further, an ash bin and a slag breaking bar are provided at the bottom of the furnace body.
进一步的,在所述炉体的下方设有承接所述灰仓中的灰渣的灰渣箱。Further, an ash box for receiving the ash in the ash bin is provided under the furnace body.
进一步的,在所述灰仓的出灰渣口设有下灰座板阀。Further, an ash lowering seat valve is provided at the ash outlet of the ash bin.
进一步的,在所述灰渣箱的出渣口下方设有灰渣输送机。Further, an ash conveyor is provided below the slag outlet of the ash box.
进一步的,在所述灰渣箱的出渣口处设有下灰插板阀以及向所述灰渣输送机导流灰渣的灰渣溜槽。Further, a lower ash gate valve and an ash chute for guiding ash to the ash conveyor are provided at the slag outlet of the ash box.
本实用新型的有益效果是:1、将上炉体设计成一体式水夹套结构,可以实现余热回收的最大化、防止挂壁现象的目的;2、在下炉体的中部设计了夹套均温带,可以避免气阻的产生,使列管式水夹套的温度更加均匀,提升炉内气化反应速度、降低灰渣残碳的效果。The beneficial effects of the utility model are: 1. The upper furnace body is designed as an integrated water jacket structure, which can realize the purpose of maximizing waste heat recovery and preventing wall hanging; 2. A uniform jacket is designed in the middle of the lower furnace body. In the temperate zone, it can avoid the generation of air resistance, make the temperature of the tubular water jacket more uniform, improve the gasification reaction speed in the furnace, and reduce the effect of ash residue carbon.
下面结合附图对本实用新型进行详细说明。The utility model is described in detail below in conjunction with accompanying drawing.
附图说明Description of drawings
图1是本实用新型全夹套纯氧气化炉的结构示意图。Fig. 1 is a structural schematic diagram of a full-jacketed pure oxygen oxidation furnace of the present invention.
附图中,1、下炉体,2、上炉体,2-1、上部水夹套,2-2、椭圆形封头,2-3、进水口,2-4、排污口,2-5、蒸汽出口,2-6、水煤气出口,2-7、加煤口,2-8、料位探测器安装口,2-9、探视孔安装口,3、夹套均温带,4、炉篦,5、链条炉条机,6、气化剂入口风箱,7、灰仓,8、破渣条,9、灰渣箱,10、下灰座板阀,11、灰渣输送机,12、下灰插板阀,13、灰渣溜槽。In the accompanying drawings, 1, the lower furnace body, 2, the upper furnace body, 2-1, the upper water jacket, 2-2, the oval head, 2-3, the water inlet, 2-4, the sewage outlet, 2- 5. Steam outlet, 2-6, water gas outlet, 2-7, coal filling port, 2-8, material level detector installation port, 2-9, inspection hole installation port, 3, jacket uniform temperature zone, 4, furnace Grate, 5, chain grate machine, 6, gasification agent inlet bellows, 7, ash bin, 8, slag breaking bar, 9, ash box, 10, lower ash seat plate valve, 11, ash conveyor, 12 , the lower ash flapper valve, 13, the ash slag chute.
具体实施方式Detailed ways
参见附图,本实用新型提供了一种全夹套纯氧气化炉,包括炉体以及设置在炉体底部的炉底总成,炉体包括下炉体1和位于下炉体1上部的上炉体2,关键在于:上炉体2包括呈筒状的上部水夹套2-1和两个与上部水夹套2-1相连并形成一体式水夹套结构的椭圆形封头2-2以及配套的进水口2-3、排污口2-4和蒸汽出口2-5。Referring to the accompanying drawings, the utility model provides a full-jacketed pure oxygen oxidation furnace, which includes a furnace body and a furnace bottom assembly arranged at the bottom of the furnace body. The furnace body includes a
上部水夹套2-1的结构中包括内筒体和外筒体,两个椭圆形封头2-2分别与内筒体和外筒体相连,从而形成一体式的水夹套结构。通过将上炉体2设计为一体式的水夹套结构,可以增大余热回收面积,提高蒸汽回收率。向内外双层结构形成的上部水夹套2-1通入循环水,炉内向外散热量由水吸收,达到余热回收利用、副产蒸汽的作用;双层椭圆形封头2-2形成的一体式的水夹套结构可以省去炉体及炉体顶部隔热内衬耐火材料,解决了炉子的热量消耗问题,节省了投资,节约了能源,并可有效防止挂壁现象,提高碳层高度及气化强度,降低炉顶煤气出口温度,改善操作环境,提高单炉发气量。The structure of the upper water jacket 2-1 includes an inner cylinder and an outer cylinder, and two elliptical heads 2-2 are respectively connected with the inner cylinder and the outer cylinder to form an integrated water jacket structure. By designing the
在上炉体2的顶部设有水煤气出口2-6、加煤口2-7、料位探测器安装口2-8和探视孔安装口2-9。The top of the
下炉体1为列管式水夹套,上炉体2的高度为下炉体1高度的1/3-2/5。这样可以将气化层置于下炉体1的夹套范围内,可减少气化层有效热能损失,提高碳的利用率。The
在下炉体1的中部设有环形的夹套均温带3,下炉体1中位于夹套均温带3上下两侧的列管均与夹套均温带3相通。夹套均温带3的设计从结构上可提高了位于其下部列管水夹套的强度,杜绝了气阻的产生,使夹套温度更加均匀,保证气化炉内气化层温度均匀,气化反应效果提升,灰渣残碳降低,增加了使用寿命。The middle part of the
在下炉体1的内筒壁上焊接有测温套管,方便安装测温元件。测温装置通过采集并向DCS控制系统传输数据,DCS控制系统根据检测到的温度调控蒸汽、氧气比值和炉条机转速,进而控制气化层温度,使气化温度稳定在炭转化温度和软化温度之间。A temperature-measuring sleeve is welded on the inner cylinder wall of the
炉底总成包括炉篦4、驱动炉篦4转动的链条炉条机5以及气化剂入口风箱6。The furnace bottom assembly includes a fire grate 4, a
在炉体的底部设有灰仓7和破渣条8。破渣条8采用上窄下宽的梯形结构,提高了破渣能力,同时起到承渣、防流、减少水夹套磨损的作用,合理的排渣角度,无需加内防流,彻底杜绝了气化炉流炭、垮炭现象,化炉的工艺更加稳定,炉渣返焦率可以保持在理想水平保证不流碳。The bottom of the furnace body is provided with an
在炉体的下方设有承接灰仓7中的灰渣的灰渣箱9。在灰仓7的出灰渣口设有下灰座板阀10。在灰渣箱9的出渣口下方设有灰渣输送机11。在灰渣箱9的出渣口处设有下灰插板阀12以及向灰渣输送机11导流的灰渣溜槽13。Below the furnace body, an ash box 9 for receiving the ash in the
最后应当说明的是:以上实施例仅用以说明本实用新型的技术方案而非对其限制;尽管参照较佳实施例对本实用新型进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本实用新型的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本实用新型技术方案的精神,其均应涵盖在本实用新型请求保护的技术方案范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit it; although the utility model has been described in detail with reference to the preferred embodiment, those of ordinary skill in the art should understand that: still The specific implementation of the utility model can be modified or some technical features can be equivalently replaced; without departing from the spirit of the technical solution of the utility model, all of them should be included in the scope of the technical solution claimed by the utility model.
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Effective date of registration: 20241111 Address after: Room 301, Unit 4, Building 8, Kelin Industrial Park, No. 8 Yuanhang Road, Sijiazhuang Town, Luquan District, Shijiazhuang City, Hebei Province, China 050000 Patentee after: Long best hydraulic Electromechanical Technology Co.,Ltd. Country or region after: China Address before: 050222 Building 1-101 and 1-102, Building 7, High end Intelligent Power Equipment Manufacturing Base, Kelin Electric, No. 8, Yuanhang Road, Sijiazhuang Town, Luquan District, Shijiazhuang City, Hebei Province Patentee before: Shijiazhuang Changjia Electromechanical Equipment Co.,Ltd. Country or region before: China |
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Address after: Room 301, Unit 4, Building 8, Kelin Industrial Park, No. 8 Yuanhang Road, Sijiazhuang Town, Luquan District, Shijiazhuang City, Hebei Province, China 050000 Patentee after: Hebei Changjia Zhihang Mechanical and Electrical Technology Co., Ltd. Country or region after: China Address before: Room 301, Unit 4, Building 8, Kelin Industrial Park, No. 8 Yuanhang Road, Sijiazhuang Town, Luquan District, Shijiazhuang City, Hebei Province, China 050000 Patentee before: Long best hydraulic Electromechanical Technology Co.,Ltd. Country or region before: China |
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