CN206494905U - A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall - Google Patents

A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall Download PDF

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Publication number
CN206494905U
CN206494905U CN201720116395.0U CN201720116395U CN206494905U CN 206494905 U CN206494905 U CN 206494905U CN 201720116395 U CN201720116395 U CN 201720116395U CN 206494905 U CN206494905 U CN 206494905U
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water
lower volume
cooling wall
heater
furnace
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张春飞
郑西欧
王希
楚灼夫
刘四威
徐莹璐
万志伟
谢斐
吴家桦
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Hangzhou Universal Energy Technology Co Ltd
Dongfang Electric Corp
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Hangzhou Universal Energy Technology Co Ltd
Dongfang Electric Corp
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Abstract

The utility model is related to a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, belongs to gasification gas making device technical field.Including upper furnace body, middle part body of heater and lower volume, three-stage chamber structure is formed;Charging aperture is provided with the top of the upper furnace body, syngas outlet is provided with sideways, the side of the lower volume is provided with slag-drip opening.A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall of the utility model is using its top feed, sidepiece exhaust, bottom slagging structure, the oxygen combustion reaction generation high-temperature molten slag for making the lime-ash produced after carbonaceous material pyrolytic gasification be sprayed into the complete material of unreacted through gasification and melting room and oxygen jet, improve pyrolytic gasification reaction temperature and fuel conversion is low, the problem of solving broken coal pressurised liquid deslagging technique gasification furnace slag Liquid level and difficult deslagging.

Description

A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall
Technical field
The utility model is related to a kind of gasification gas making device of carbonaceous solids material, and more specifically, the utility model is related to And a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, belong to gasification gas making device technical field.
Background technology
Dry ash extraction mode, by taking fixed bed pure oxygen gasification stove as an example, its technological process are used existing fixed-bed gasification furnace more It is burnt or lump coal is raw material using granule to use fixed bed gasifier, through the automatic stoker under coal bunker, self-timing, it is quantitative plus Enter in gasification furnace, with pure oxygen(> 99.6%)Make gasifying agent through metering and proportion adjustment into mixing in blending tank with water vapour, By being reacted in gas generator with red-hot charcoal after mixing(The endothermic reaction reaches balance with exothermic reaction), about 900 in stove Under DEG C hot conditions, by each floor area in bed(1200-1300 DEG C of core reaction area temperature)Enter with feed coal counter current contacting Row continuous gasification produces water-gas.Unreacted solid slag discharges gasification furnace by lower rotation grate.
Its main chemical reactions formula is as follows:
C+O2=CO2+ Q
2C+O2=2CO+Q
C+CO2=2CO-Q
C+2H2O(Vapour)=CO2+2H2- Q
C+H2O(Vapour)=CO+H2- Q
But this fixed bed solid slag discharging gasifying furnace has that gasification temperature is low, fuel conversion is low and synthesis gas tar contains The shortcomings of measuring big.
Slag tap gasification furnace is the further development of conventional solid-state deslagging gasification furnace.It is characterized in gasification temperature height, gas Lime-ash flows out thus made the production capacity of the thermal efficiency and single stove of gasification furnace to improve in molten state after change.It is ripe both at home and abroad at present Feasible fixed bed slag tap gasification technology is BGL crushed coal pressure gasifying technologies, and the gasification process vapor pressure is 2.0- 4.0MPa, gasification furnace top is provided with cloth coal agitator, gasifying agent(Water vapour and oxygen)Sprayed into and gasified by gasification furnace bottom nozzle Room, lime-ash is discharged at a temperature of higher than coal ash fusion temperature into molten state, and slag flows into Quench quickly through gasification furnace bottom slag notch Room, forms solid slag by water Quench herein, is then discharged by ash lock.It combine the high rate of gasification of slag gasification technology, The advantage of the high intensity of gasification consumes the cheap advantage of low, furnace binding with fixed bed pressurization/atmospheric gasification technology oxygen.
The molten slag that BGL slag gasification furnace burner hearths gasification, and combustion is produced is stored in gasification furnace bottom dross pond, is passed through The liquid slag that a large amount of gas supportings that burning is produced inside annular burner are stayed inside cinder notch, as slag increases, when liquid level is arrived During 1.5 meters or so of certain liquid level, gasification furnace pressure and the general 48KPa of short circuit pressure difference excite program automatic discharge, under starting every time Pressure leak process is fast during slag, and pressure release is completed in 2s, and pressure difference drops to 18kPa from 49kPa.Slag after Quench, cooling it is final from Discharged in pressure system.
Above-mentioned technology Publication No. CN104327881A as disclosed in State Intellectual Property Office in 2015.02.04, it is entitled The invention of " a kind of liquid continuous discharging slag fixed-bed gasification furnace and its gasification process ", a kind of liquid continuous discharging slag that the invention is related to Fixed-bed gasification furnace and its gasification process, it is characterised in that:It from top to bottom includes a raw material cabin, a raw material lock hopper, one successively Body of heater, some gasifying agent nozzles, a slag-discharging device, a slag shock chamber and a slag lock;Raw material cabin is in funnel-form, its lower end and raw material Lock hopper upper end is fastenedly connected;Raw material lock hopper is fastenedly connected with body of heater upper port;Upper of furnace body is provided with raw gas outlet, in place One layer of furnace lining is provided with inboard wall of furnace body below raw gas is exported;Several gasifying agent nozzles are fastenedly connected in body of heater Bottom is simultaneously arranged circumferentially along body of heater, and the outlet of each gasifying agent nozzle is stretched into body of heater behind body of heater furnace wall and furnace lining Portion;Slag-discharging device is installed in the body of heater below furnace lining, and body of heater lower end is fastenedly connected with slag shock chamber upper end, under slag shock chamber End is fastenedly connected with slag lock upper end.The gasifying agent nozzle of the present invention employs the single-pass configuration for only conveying gasifying agent, improves The service life of gasifying agent nozzle.Smooth deslagging is effectively ensured in overflow-type deslagging pond, improves the fortune of fixed bed slag gasification furnace Line efficiency.
However, it is exactly slag mouthful molten slag liquid level and deslagging that BGL slag gasification furnaces are most rambunctious, if control is not It is good, will block lower cinder notch, liquid level rise, will plug nozzle there is clarinet phenomenon, cause parking.If slag pressure release and row The slag time is oversize, then cinder notch is easily blocked in the precipitation of iron and cooling.If slag frequency is too high, pressure difference, and time can be influenceed Being spaced in too short slag bath may have part lime-ash not to be completely melt, easily be sticked on slag passage during slag.
Secondly BGL gasification technologies are to introduce domestic in recent years, and industrialization operating experience is few compared with fixed bed, while there is technology Transfer fee, its proprietary core component(Such as slag bath, nozzle, copper cooling wall)Also external import is required to, also causes it to invest into This higher, construction period is longer.Compared to solid slag discharging gasifying furnace, the slag tap technique of BGL gasification furnaces is set, operating process and Control system is relative complex.
State Intellectual Property Office discloses a Publication No. CN102041098A in 2011.5.4, and entitled " one kind is solid The invention of fixed bed slag gasification furnace ", the invention is related to a kind of fixed bed slag gasification furnace, and body of heater (4) inwall is provided with compound Lining (10), it is divided into lower area and slag bath region (11), upper zone (12) and top area (13), bottom in body of heater (4) It is two-layer structure that region and slag bath region (11), which are provided with compound Lining (10) in nozzle (49), top area (13), on The compound Lining (10) in portion region (12) is three-decker, and the compound Lining (10) of lower area and slag bath region (11) is four layers Structure.Design structure of the present invention rationally, has a safety feature, gasification result is good, can effectively solve the problem that stove present in prior art Serve as a contrast scaling loss serious, gasification furnace service life is short, the problems such as gasification result is not good.
Still there is gasification furnace space availability ratio in above-mentioned documents and capacity usage ratio is not high, and service life is short, slag The problem of liquid level is difficult to control and deslagging is difficult.
The content of the invention
The defect that the dry ash extraction and slag tap technology that the utility model is directed in existing fixed bed gasification gas are present There is provided a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall with deficiency, it is possible to increase pyrolytic gasification reaction temperature Degree and fuel conversion, the problem of solving broken coal pressurised liquid deslagging technique gasification furnace slag Liquid level and difficult deslagging.
In order to realize above-mentioned utility model purpose, its specific technical scheme is as follows:
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, it is characterised in that:Including upper furnace body, in Portion's body of heater and lower volume, form three-stage chamber structure;Charging aperture is provided with the top of the upper furnace body, is provided with sideways Syngas outlet, the side of the lower volume is provided with slag-drip opening;The furnace wall of the upper furnace body is followed successively by from inside to outside Portion's fire resisting material of furnace body layer, upper furnace body heat-insulation layer and upper furnace body steel plate housing, the furnace wall of the middle part body of heater is from inside to outside It is followed successively by middle part body of heater water-cooling wall layer, middle part body of heater refractory masses, middle part insulating layer of furnace body and middle part body of heater steel plate shell body, institute The furnace wall for stating lower volume is followed successively by refractory protection backing layer, lower volume water cooling parietal layer, lower volume fire proofed wood from inside to outside The bed of material, lower volume heat-insulation layer and lower volume steel plate housing.
In above-mentioned basic technical scheme, the material of all refractory masses and adiabator layer is all the conventional material in this area Material.
In above-mentioned basic technical scheme, the material used in refractory protection backing layer can be adopted for this area conventional material It is more than 8W/m.k exotic material, such as carborundum or graphene with thermal conductivity factor.
Upper furnace body described in the utility model, middle part body of heater and lower volume are connected by flange.
It is dry thermal cracking room in upper furnace body described in the utility model, the interior center ovens body is gasification reactor chamber, described It is ash melting room in lower volume.
The top of upper furnace body described in the utility model is top end socket.
The side of upper furnace body described in the utility model is provided with temperature side port and pressure side port.
The side of upper furnace body described in the utility model is provided with hanging support.
The upper end of middle part body of heater water-cooling wall layer described in the utility model is communicated with middle part body of heater water-cooling wall upper collecting chamber, and lower end connects It is connected with middle part body of heater water-cooling wall lower header.
Above-mentioned middle part body of heater water-cooling wall upper collecting chamber and middle part body of heater water-cooling wall lower header enter for distributing and collecting water-cooling wall Water outlet.
Body of heater water-cooling wall upper collecting chamber in middle part described in the utility model be communicated with middle part body of heater water-cooling wall fairlead, it is described in Portion's body water-cooling wall lower header is communicated with middle part body of heater water-cooling wall water inlet pipe.
Even number oxygen and vapor spray have been evenly arranged in the peripheral same level of center ovens body described in the utility model The vertical center line of mouth installing port, the oxygen and steam jet installing port center line and the middle part body of heater is in α angles, α angles For 80-85 °, the oxygen and steam jet installing port center line all point to the round circle in the middle part body of heater cross section place The heart.
The bottom of lower volume described in the utility model is bottom head.
The slag-drip opening that the utility model is opened in lower volume side includes overflow and slag mouthful and residue floss hole, described Overflow and slag mouthful is higher than the residue floss hole.
The vertical center line of overflow and slag mouthful center line described in the utility model and the lower volume is in δ angles, and δ angles are 75-85°。
The vertical center line of residue floss hole center line described in the utility model and the lower volume is in ε angles, and ε angles are 92-100°。
Bottom in lower volume described in the utility model is connected with the residue floss hole, and to the side of residue floss hole To inclination.
The upper end of lower volume water cooling parietal layer described in the utility model is communicated with lower volume water-cooling wall upper collecting chamber, and lower end connects It is connected with lower volume water-cooling wall lower header.
Above-mentioned lower volume water-cooling wall upper collecting chamber and lower volume water-cooling wall lower header enters for distributing and collecting water-cooling wall Water outlet.
Lower volume water-cooling wall upper collecting chamber described in the utility model is communicated with lower volume water-cooling wall fairlead, it is described under Portion's body water-cooling wall lower header is communicated with lower volume water-cooling wall water inlet pipe.
Even number oxygen jet installing port has been evenly arranged in the peripheral same level of lower volume described in the utility model, The vertical center line of the oxygen jet installing port center line and the lower volume is in β angles, and β angles are 70-80 °, the oxygen Nozzle installing port center line is in γ angles with the lower volume horizontal center line, and γ angles are 40-60 °.
The advantageous effects that the utility model is brought:
1st, a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall of the utility model uses its top feed, side Portion's exhaust, bottom slagging structure, make the lime-ash produced after carbonaceous material pyrolytic gasification with the complete material of unreacted through gasification and melting room The oxygen combustion reaction generation high-temperature molten slag sprayed into oxygen jet, improves pyrolytic gasification reaction temperature and fuel conversion It is low, the problem of solving broken coal pressurised liquid deslagging technique gasification furnace slag Liquid level and difficult deslagging.
2nd, a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall of the utility model uses three-stage burner hearth Structure, the inboard wall of burner hearth of upper furnace body, middle part body of heater and lower volume all uses different specific structure forms, water cooling parietal layer and Other layers are combined, synergy, are effectively recovered energy.This measure can effectively solve the integrated poured heated inequality of caused burner hearth, easily Rupture, improves gasification furnace space availability ratio and energy utilization efficiency, and the inwall of ash melting room is effectively protected, and improves Gasification furnace service life.
3rd, a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall of the utility model utilizes carbonaceous material certainly The calorific value of body carries out pure oxygen and steam gasification, and the clinker produced afterwards to it and unreacted carbon residue carry out pure oxygen burning, classification Gasification reclaims high-temperature region energy with melt-combustion technology and water-cooling wall and greatly reduces energy dissipation, and is produced in ash melting room Oxidative environment iron can be avoided to analyse phenomenon, oxygen and tangentially spray into agitation slag bath can further improve gasification reaction carbon conversion effect Rate.
4th, the utility model is preferred, and the specific configuration and angle of oxygen and steam jet installing port, generation liquidate, energy Enough exempt from high velocity air and directly wash away gasification stove internal wall, and air-flow is more evenly distributed in burner hearth.
5th, the utility model is preferred, and to be opened in the slag-drip opening of lower volume side include overflow and slag mouthful and residue row Mouth is put, the overflow and slag mouthful is higher than the residue floss hole.Slag-drip opening when overflow and slag mouthful is normal work, residue discharge Mouth is the floss hole used in accident or parking, by setting up liquid level in ash melting room, solves broken coal pressurised liquid deslagging The problem of technology gasification furnace slag Liquid level and difficult deslagging.
6th, the utility model is preferred, and the vertical center line of the overflow and slag mouthful center line and the lower volume is in δ Angle, δ angles are 75-85 °.The vertical center line of the residue floss hole center line and the lower volume is in ε angles, and ε angles are 92- 100°.Bottom in the lower volume is connected with the residue floss hole, and is tilted to the direction of residue floss hole.Above-mentioned angle The setting of degree and structure, it is possible to prevente effectively from carbonaceous material blocks overflow and slag mouthful, can also fully drain liquid residue.
Brief description of the drawings
Fig. 1 is a kind of atmospheric fixed bed slag tap classification gasification reacting furnace structural representation of water-cooling wall of the utility model;
Fig. 2 is a kind of atmospheric fixed bed slag tap classification gasification reacting furnace Section A-A section view of water-cooling wall of the utility model Schematic diagram;
Fig. 3 is a kind of atmospheric fixed bed slag tap classification gasification reacting furnace section B-B section view of water-cooling wall of the utility model Schematic diagram.
Reference:
1 it is upper furnace body, 2 be middle part body of heater, 3 be lower volume, 4 be charging aperture, 5 be syngas outlet, 6 is upper furnace Body refractory masses, 7 be upper furnace body heat-insulation layer, 8 be upper furnace body steel plate housing, 9 be middle part body of heater water-cooling wall layer, 10 be Portion fire resisting material of furnace body layer, 11 be middle part insulating layer of furnace body, 12 be middle part body of heater steel plate shell body, 13 be refractory protection backing layer, 14 it is lower volume water cooling parietal layer, 15 be lower volume refractory masses, 16 be lower volume heat-insulation layer, 17 is lower volume steel Plate housing, 18 be dry thermal cracking room, 19 be gasification reactor chamber, 20 be ash melting room, 21 be middle part body of heater water-cooling wall upper collecting chamber, 22 it is middle part body of heater water-cooling wall lower header, 23 be middle part body of heater water-cooling wall fairlead, 24 is middle part body of heater water-cooling wall water inlet pipe, 25 It is overflow and slag mouthful for oxygen and steam jet installing port, 26,27 be residue floss hole, 28 is to collect on lower volume water-cooling wall Case, 29 be lower volume water-cooling wall lower header, 30 be lower volume water-cooling wall fairlead, 31 be lower volume water-cooling wall water inlet Pipe, 32 be oxygen jet installing port, 33 be top end socket, 34 be temperature survey mouth, 35 be pressure survey mouth, 36 be flange, 37 be under Portion's end socket, 38 are hanging support.
Embodiment
Embodiment 1
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, including upper furnace body 1, the and of middle part body of heater 2 Lower volume 3, forms three-stage chamber structure;The top of the upper furnace body 1 is provided with charging aperture 4, and synthesis is provided with sideways Gas outlet 5, the side of the lower volume 3 is provided with slag-drip opening;The furnace wall of the upper furnace body 1 is followed successively by top from inside to outside Fire resisting material of furnace body layer 6, upper furnace body heat-insulation layer 7 and upper furnace body steel plate housing 8, the furnace wall of the middle part body of heater 2 is by introversion It is outer to be followed successively by middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11 and middle part body of heater steel plate Housing 12, the furnace wall of the lower volume 3 be followed successively by from inside to outside refractory protection backing layer 13, lower volume water cooling parietal layer 14, Lower volume refractory masses 15, lower volume heat-insulation layer 16 and lower volume steel plate housing 17.
Embodiment 2
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, including upper furnace body 1, the and of middle part body of heater 2 Lower volume 3, forms three-stage chamber structure;The top of the upper furnace body 1 is provided with charging aperture 4, and synthesis is provided with sideways Gas outlet 5, the side of the lower volume 3 is provided with slag-drip opening;The furnace wall of the upper furnace body 1 is followed successively by top from inside to outside Fire resisting material of furnace body layer 6, upper furnace body heat-insulation layer 7 and upper furnace body steel plate housing 8, the furnace wall of the middle part body of heater 2 is by introversion It is outer to be followed successively by middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11 and middle part body of heater steel plate Housing 12, the furnace wall of the lower volume 3 be followed successively by from inside to outside refractory protection backing layer 13, lower volume water cooling parietal layer 14, Lower volume refractory masses 15, lower volume heat-insulation layer 16 and lower volume steel plate housing 17.
It is for gasification reactor chamber 19, the bottom in the upper furnace body 1 in dry thermal cracking room 18, the middle part body of heater 2 It is ash melting room 20 in body of heater 3.
Embodiment 3
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, including upper furnace body 1, the and of middle part body of heater 2 Lower volume 3, forms three-stage chamber structure;The top of the upper furnace body 1 is provided with charging aperture 4, and synthesis is provided with sideways Gas outlet 5, the side of the lower volume 3 is provided with slag-drip opening;The furnace wall of the upper furnace body 1 is followed successively by top from inside to outside Fire resisting material of furnace body layer 6, upper furnace body heat-insulation layer 7 and upper furnace body steel plate housing 8, the furnace wall of the middle part body of heater 2 is by introversion It is outer to be followed successively by middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11 and middle part body of heater steel plate Housing 12, the furnace wall of the lower volume 3 be followed successively by from inside to outside refractory protection backing layer 13, lower volume water cooling parietal layer 14, Lower volume refractory masses 15, lower volume heat-insulation layer 16 and lower volume steel plate housing 17.
The upper end of the middle part body of heater water-cooling wall layer 9 is communicated with middle part body of heater water-cooling wall upper collecting chamber 21, during lower end is communicated with Portion's body water-cooling wall lower header 22.
Described middle part body of heater water-cooling wall upper collecting chamber 21 is communicated with middle part body of heater water-cooling wall fairlead 23, the middle part body of heater Water-cooling wall lower header 22 is communicated with middle part body of heater water-cooling wall water inlet pipe 24.
Embodiment 4
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, including upper furnace body 1, the and of middle part body of heater 2 Lower volume 3, forms three-stage chamber structure;The top of the upper furnace body 1 is provided with charging aperture 4, and synthesis is provided with sideways Gas outlet 5, the side of the lower volume 3 is provided with slag-drip opening;The furnace wall of the upper furnace body 1 is followed successively by top from inside to outside Fire resisting material of furnace body layer 6, upper furnace body heat-insulation layer 7 and upper furnace body steel plate housing 8, the furnace wall of the middle part body of heater 2 is by introversion It is outer to be followed successively by middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11 and middle part body of heater steel plate Housing 12, the furnace wall of the lower volume 3 be followed successively by from inside to outside refractory protection backing layer 13, lower volume water cooling parietal layer 14, Lower volume refractory masses 15, lower volume heat-insulation layer 16 and lower volume steel plate housing 17.
Even number oxygen and steam jet installing port have been evenly arranged in the peripheral same level of middle part body of heater 2 25, the vertical center line of the oxygen and the center line of steam jet installing port 25 and the middle part body of heater 2 is in α angles, and α angles are 80 °, the oxygen and the center line of steam jet installing port 25 all point to the round circle in the cross section of middle part body of heater 2 place The heart.
Embodiment 5
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, including upper furnace body 1, the and of middle part body of heater 2 Lower volume 3, forms three-stage chamber structure;The top of the upper furnace body 1 is provided with charging aperture 4, and synthesis is provided with sideways Gas outlet 5, the side of the lower volume 3 is provided with slag-drip opening;The furnace wall of the upper furnace body 1 is followed successively by top from inside to outside Fire resisting material of furnace body layer 6, upper furnace body heat-insulation layer 7 and upper furnace body steel plate housing 8, the furnace wall of the middle part body of heater 2 is by introversion It is outer to be followed successively by middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11 and middle part body of heater steel plate Housing 12, the furnace wall of the lower volume 3 be followed successively by from inside to outside refractory protection backing layer 13, lower volume water cooling parietal layer 14, Lower volume refractory masses 15, lower volume heat-insulation layer 16 and lower volume steel plate housing 17.
Even number oxygen and steam jet installing port have been evenly arranged in the peripheral same level of middle part body of heater 2 25, the vertical center line of the oxygen and the center line of steam jet installing port 25 and the middle part body of heater 2 is in α angles, and α angles are 85 °, the oxygen and the center line of steam jet installing port 25 all point to the round circle in the cross section of middle part body of heater 2 place The heart.
Embodiment 6
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, including upper furnace body 1, the and of middle part body of heater 2 Lower volume 3, forms three-stage chamber structure;The top of the upper furnace body 1 is provided with charging aperture 4, and synthesis is provided with sideways Gas outlet 5, the side of the lower volume 3 is provided with slag-drip opening;The furnace wall of the upper furnace body 1 is followed successively by top from inside to outside Fire resisting material of furnace body layer 6, upper furnace body heat-insulation layer 7 and upper furnace body steel plate housing 8, the furnace wall of the middle part body of heater 2 is by introversion It is outer to be followed successively by middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11 and middle part body of heater steel plate Housing 12, the furnace wall of the lower volume 3 be followed successively by from inside to outside refractory protection backing layer 13, lower volume water cooling parietal layer 14, Lower volume refractory masses 15, lower volume heat-insulation layer 16 and lower volume steel plate housing 17.
Even number oxygen and steam jet installing port have been evenly arranged in the peripheral same level of middle part body of heater 2 25, the vertical center line of the oxygen and the center line of steam jet installing port 25 and the middle part body of heater 2 is in α angles, and α angles are 83 °, the oxygen and the center line of steam jet installing port 25 all point to the round circle in the cross section of middle part body of heater 2 place The heart.
Embodiment 7
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, including upper furnace body 1, the and of middle part body of heater 2 Lower volume 3, forms three-stage chamber structure;The top of the upper furnace body 1 is provided with charging aperture 4, and synthesis is provided with sideways Gas outlet 5, the side of the lower volume 3 is provided with slag-drip opening;The furnace wall of the upper furnace body 1 is followed successively by top from inside to outside Fire resisting material of furnace body layer 6, upper furnace body heat-insulation layer 7 and upper furnace body steel plate housing 8, the furnace wall of the middle part body of heater 2 is by introversion It is outer to be followed successively by middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11 and middle part body of heater steel plate Housing 12, the furnace wall of the lower volume 3 be followed successively by from inside to outside refractory protection backing layer 13, lower volume water cooling parietal layer 14, Lower volume refractory masses 15, lower volume heat-insulation layer 16 and lower volume steel plate housing 17.
Being opened in the slag-drip opening of the side of lower volume 3 includes overflow and slag mouthful 26 and residue floss hole 27, the overflow Slag-drip opening 26 is higher than the residue floss hole 27.
The vertical center line of 26 center lines of the overflow and slag mouthful and the lower volume 3 is in δ angles, and δ angles are 75 °;It is described The vertical center line of the center line of residue floss hole 27 and the lower volume 3 is in ε angles, and ε angles are 92 °;In the lower volume 3 Bottom is connected with the residue floss hole 27, and is tilted to the direction of residue floss hole 27.
Embodiment 8
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, including upper furnace body 1, the and of middle part body of heater 2 Lower volume 3, forms three-stage chamber structure;The top of the upper furnace body 1 is provided with charging aperture 4, and synthesis is provided with sideways Gas outlet 5, the side of the lower volume 3 is provided with slag-drip opening;The furnace wall of the upper furnace body 1 is followed successively by top from inside to outside Fire resisting material of furnace body layer 6, upper furnace body heat-insulation layer 7 and upper furnace body steel plate housing 8, the furnace wall of the middle part body of heater 2 is by introversion It is outer to be followed successively by middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11 and middle part body of heater steel plate Housing 12, the furnace wall of the lower volume 3 be followed successively by from inside to outside refractory protection backing layer 13, lower volume water cooling parietal layer 14, Lower volume refractory masses 15, lower volume heat-insulation layer 16 and lower volume steel plate housing 17.
Being opened in the slag-drip opening of the side of lower volume 3 includes overflow and slag mouthful 26 and residue floss hole 27, the overflow Slag-drip opening 26 is higher than the residue floss hole 27.
The vertical center line of 26 center lines of the overflow and slag mouthful and the lower volume 3 is in δ angles, and δ angles are 85 °;It is described The vertical center line of the center line of residue floss hole 27 and the lower volume 3 is in ε angles, and ε angles are 100 °;In the lower volume 3 Bottom connected with the residue floss hole 27, and to residue floss hole 27 direction tilt.
Embodiment 9
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, including upper furnace body 1, the and of middle part body of heater 2 Lower volume 3, forms three-stage chamber structure;The top of the upper furnace body 1 is provided with charging aperture 4, and synthesis is provided with sideways Gas outlet 5, the side of the lower volume 3 is provided with slag-drip opening;The furnace wall of the upper furnace body 1 is followed successively by top from inside to outside Fire resisting material of furnace body layer 6, upper furnace body heat-insulation layer 7 and upper furnace body steel plate housing 8, the furnace wall of the middle part body of heater 2 is by introversion It is outer to be followed successively by middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11 and middle part body of heater steel plate Housing 12, the furnace wall of the lower volume 3 be followed successively by from inside to outside refractory protection backing layer 13, lower volume water cooling parietal layer 14, Lower volume refractory masses 15, lower volume heat-insulation layer 16 and lower volume steel plate housing 17.
Being opened in the slag-drip opening of the side of lower volume 3 includes overflow and slag mouthful 26 and residue floss hole 27, the overflow Slag-drip opening 26 is higher than the residue floss hole 27.
The vertical center line of 26 center lines of the overflow and slag mouthful and the lower volume 3 is in δ angles, and δ angles are 80 °;It is described The vertical center line of the center line of residue floss hole 27 and the lower volume 3 is in ε angles, and ε angles are 96 °;In the lower volume 3 Bottom is connected with the residue floss hole 27, and is tilted to the direction of residue floss hole 27.
Embodiment 10
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, including upper furnace body 1, the and of middle part body of heater 2 Lower volume 3, forms three-stage chamber structure;The top of the upper furnace body 1 is provided with charging aperture 4, and synthesis is provided with sideways Gas outlet 5, the side of the lower volume 3 is provided with slag-drip opening;The furnace wall of the upper furnace body 1 is followed successively by top from inside to outside Fire resisting material of furnace body layer 6, upper furnace body heat-insulation layer 7 and upper furnace body steel plate housing 8, the furnace wall of the middle part body of heater 2 is by introversion It is outer to be followed successively by middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11 and middle part body of heater steel plate Housing 12, the furnace wall of the lower volume 3 be followed successively by from inside to outside refractory protection backing layer 13, lower volume water cooling parietal layer 14, Lower volume refractory masses 15, lower volume heat-insulation layer 16 and lower volume steel plate housing 17.
The upper end of the lower volume water cooling parietal layer 14 is communicated with lower volume water-cooling wall upper collecting chamber 28, and lower end is communicated with down Portion's body water-cooling wall lower header 29.
Described lower volume water-cooling wall upper collecting chamber 28 is communicated with lower volume water-cooling wall fairlead 30, the lower volume Water-cooling wall lower header 29 is communicated with lower volume water-cooling wall water inlet pipe 31.
Embodiment 11
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, including upper furnace body 1, the and of middle part body of heater 2 Lower volume 3, forms three-stage chamber structure;The top of the upper furnace body 1 is provided with charging aperture 4, and synthesis is provided with sideways Gas outlet 5, the side of the lower volume 3 is provided with slag-drip opening;The furnace wall of the upper furnace body 1 is followed successively by top from inside to outside Fire resisting material of furnace body layer 6, upper furnace body heat-insulation layer 7 and upper furnace body steel plate housing 8, the furnace wall of the middle part body of heater 2 is by introversion It is outer to be followed successively by middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11 and middle part body of heater steel plate Housing 12, the furnace wall of the lower volume 3 be followed successively by from inside to outside refractory protection backing layer 13, lower volume water cooling parietal layer 14, Lower volume refractory masses 15, lower volume heat-insulation layer 16 and lower volume steel plate housing 17.
Even number oxygen jet installing port 32, the oxygen have been evenly arranged in the peripheral same level of lower volume 3 The vertical center line of the center line of gas jets installing port 32 and the lower volume 3 is in β angles, and β angles are 70 °, the oxygen jet peace It is in γ angles that the center line of mouth 32, which is filled, with the horizontal center line of lower volume 3, and γ angles are 40 °.
Embodiment 12
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, including upper furnace body 1, the and of middle part body of heater 2 Lower volume 3, forms three-stage chamber structure;The top of the upper furnace body 1 is provided with charging aperture 4, and synthesis is provided with sideways Gas outlet 5, the side of the lower volume 3 is provided with slag-drip opening;The furnace wall of the upper furnace body 1 is followed successively by top from inside to outside Fire resisting material of furnace body layer 6, upper furnace body heat-insulation layer 7 and upper furnace body steel plate housing 8, the furnace wall of the middle part body of heater 2 is by introversion It is outer to be followed successively by middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11 and middle part body of heater steel plate Housing 12, the furnace wall of the lower volume 3 be followed successively by from inside to outside refractory protection backing layer 13, lower volume water cooling parietal layer 14, Lower volume refractory masses 15, lower volume heat-insulation layer 16 and lower volume steel plate housing 17.
Even number oxygen jet installing port 32, the oxygen have been evenly arranged in the peripheral same level of lower volume 3 The vertical center line of the center line of gas jets installing port 32 and the lower volume 3 is in β angles, and β angles are 80 °, the oxygen jet peace It is in γ angles that the center line of mouth 32, which is filled, with the horizontal center line of lower volume 3, and γ angles are 60 °.
Embodiment 13
A kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, including upper furnace body 1, the and of middle part body of heater 2 Lower volume 3, forms three-stage chamber structure;The top of the upper furnace body 1 is provided with charging aperture 4, and synthesis is provided with sideways Gas outlet 5, the side of the lower volume 3 is provided with slag-drip opening;The furnace wall of the upper furnace body 1 is followed successively by top from inside to outside Fire resisting material of furnace body layer 6, upper furnace body heat-insulation layer 7 and upper furnace body steel plate housing 8, the furnace wall of the middle part body of heater 2 is by introversion It is outer to be followed successively by middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11 and middle part body of heater steel plate Housing 12, the furnace wall of the lower volume 3 be followed successively by from inside to outside refractory protection backing layer 13, lower volume water cooling parietal layer 14, Lower volume refractory masses 15, lower volume heat-insulation layer 16 and lower volume steel plate housing 17.
Even number oxygen jet installing port 32, the oxygen have been evenly arranged in the peripheral same level of lower volume 3 The vertical center line of the center line of gas jets installing port 32 and the lower volume 3 is in β angles, and β angles are 75 °, the oxygen jet peace It is in γ angles that the center line of mouth 32, which is filled, with the horizontal center line of lower volume 3, and γ angles are 50 °.
Embodiment 14
As shown in figure 1, described in the utility model be used to carbonaceous material being converted into synthesis gas and inertia slag product Classification gasification and fusion and gasification reacting furnace, point upper, middle, and lower part, the rounded section of burner hearth, the inner side of upper furnace body 1 is provided with upper Portion's fire resisting material of furnace body layer 6 and upper furnace body heat-insulation layer 7, outermost is upper furnace body steel plate housing 8.The inner side of middle part body of heater 2 is set There are middle part body of heater water-cooling wall layer 9, middle part body of heater refractory masses 10, middle part insulating layer of furnace body 11, outermost is middle part body of heater steel Plate housing 12.The inner side of lower volume 3 is provided with refractory protection backing layer 13, lower volume water cooling parietal layer 14, lower volume fire proofed wood The bed of material 15, lower volume heat-insulation layer 16, outermost are lower volume steel plate housing 17.The refractory protection backing layer 13 is resistance to height The refractory protection lining that warm molten slag washes away.
Described water-cooling wall fixed bed slag tap classification gasification reacting furnace, in addition to charging aperture 4, dry thermal cracking room 18, Gasification reactor chamber 19, ash melting room 20, slag-drip opening.
The charging aperture 4 of described water-cooling wall fixed bed slag tap classification gasification reacting furnace is a long narrow laryngeal inlet, Inwall is refractory liner.
The upper furnace body 1 includes top end socket 33 and middle cylinder.Top end socket 33 passes through weldering with middle cylinder Connect in succession.
Cylinder top in the middle of the dry thermal cracking room 18 is provided with syngas outlet 5, be also provided with series of temperature survey mouth 34, Pressure surveys mouth 35, and it is vertical with middle cylinder vertical center line that temperature surveys mouth 34, the pressure survey center line of mouth 35.
The upper end of the middle part body of heater water-cooling wall layer 9 is connected with middle part body of heater water-cooling wall upper collecting chamber 21, middle part body water-cooling The lower end of parietal layer 9 is connected with middle part body of heater water-cooling wall lower header 22, middle part body of heater water-cooling wall water inlet pipe 24 and middle part body water-cooling Wall lower header 22 is connected, and middle part body of heater water-cooling wall fairlead 23 is connected with middle part body of heater water-cooling wall upper collecting chamber 21;Middle part body of heater water Cold wall water inlet pipe 24 and middle part body of heater water-cooling wall fairlead 23 are all extended to outside middle part body of heater steel plate shell body 12.
The upper furnace body 1 and middle part body of heater 2 are connected by flange 36.
6-8 oxygen and steam spray nozzle installing port 25, institute have been evenly arranged on the peripheral same plane of middle part body of heater 2 The vertical center line for stating oxygen and the center line of steam spray nozzle installing port 25 and middle part body of heater 2 is in α angles, and α angles are 80-85 °, oxygen It is parallel with the horizontal center line of middle part body of heater 2 with the center line of steam spray nozzle installing port 25.
The lower volume 3 includes bottom head 37 and middle cylinder.
The upper end of the lower volume water cooling parietal layer 14 is connected with lower volume water cooling parietal layer upper collecting chamber 28, lower volume water The lower end of cold wall layer 14 is communicated with lower volume water-cooling wall lower header 29 with lower end and connected, lower volume water-cooling wall water inlet pipe 31 and Lower volume water-cooling wall lower header 29 is connected, and lower volume water-cooling wall fairlead 30 connects with lower volume water-cooling wall upper collecting chamber 28 It is logical;Lower volume water-cooling wall water inlet pipe 31 and lower volume water-cooling wall fairlead 30 all extend to lower volume steel plate housing 17 Outside.
The middle part body of heater 2 and lower volume 3 are connected by flange 36.
6-8 oxygen jet installing port 32, the oxygen spray have been evenly arranged on the peripheral same plane of lower volume 3 The vertical center line of the center line of mouth installing port 32 and lower volume 3 is in β angles, during β angles are 70-80 °, oxygen jet installing port 32 The horizontal center line of heart line and lower volume 3 is in γ angles, and γ angles are 40-60 °.
The side lower of lower volume 3 is provided with overflow and slag mouthful 26, and the overflow and slag mouthful 26 is a long narrow throat Passage, inwall is refractory liner.26 center lines of the overflow and slag mouthful are in δ angles with the vertical center line of lower volume 3, and δ angles are 75- 85°。
The bottom of lower volume 3 is provided with residue floss hole 27, and the residue floss hole 27 is a long narrow laryngeal inlet, Inwall is refractory liner.The vertical center line of the center line of residue floss hole 27 and lower volume 3 is in ε angles, and ε angles are 92- 100°。
There is certain angle inclination the bottom of the lower volume 3 towards residue floss hole 27.
The fixed bed slag tap gasification reacting furnace by be evenly arranged in middle part body of heater 2 on three hanging supports 38 It is fixed.
A kind of course of work of the atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall of the utility model is:
Carbonaceous material is entered in dry thermal cracking room 18 from charging aperture 4, and in the ash melting room 20 and gasification reactor chamber The high-temperature synthesis gas that 19 reactions come is exchanged heat.
Carbonaceous material is dried successively from top to bottom in dry thermal cracking room 18, pyrolytic gasification reaction.Carbonaceous material is done The thermal source high temperature that lime-ash and part carbonaceous material gasification, burning are produced in ash melting room 20 required for dry, pyrolytic reaction Forming gas is provided.
The solid residue of carbonaceous material generation after dry thermal cracking and the carbonaceous material not reacted completely enter gasification Reative cell 19, solid residue and the carbonaceous material not reacted completely are sprayed into passing through gasifying agent nozzle in gasification reactor chamber 19 Purity oxygen and vapor carry out gasification reaction, and generation is effectively synthesized gas.
Remaining solid residue and the carbonaceous material not reacted completely enter ash melting room 20 after gasification reaction, Solid residue and the carbonaceous material not reacted completely and the oxygen that oxygen jet is sprayed into carry out combustion reaction in ash melting room 20, Oxygen required for the after-flame of unreacted carbon residue is supplemented by the oxygen spout of ash melting room 20, and the oxygen of penetrating excessively ensures Slag area is oxidizing atmosphere, it is to avoid iron analyses phenomenon in slag bath.
Oxygen spout is tangentially sprayed into ash melting room 20 obliquely, can effectively stir molten slag so that molten slag bath Interior unreacted carbon residue burns completely, improves carbon conversion efficiency.
The heat of high temperature that afterburnt remaining residue is provided through the oxygen of ash melting room 20 and carbon residue burning is melted, and Unreacted organic matter in high temperature furnace slag is gasified again, finally the liquid slag as molten condition is discharged by slag-drip opening and reacted Device.
The synthesis gas that the synthesis gas that the second gasification of ash melting room 20 and after-flame are produced is produced with gasification reactor chamber 19 is through dry Dry pyrolysis chamber 18 enters follow-up synthesis gas by the discharge reacting furnace of syngas outlet 5 after cooling and utilizes system.
The water-cooling wall set in ash melting room 20 and gasification reactor chamber 19 can produce high-temperature vapor, for gasification system Using simultaneously byproduct steam, effective and reasonable utilization energy is reached, and high-temperature region refractory liner is effectively protected.

Claims (10)

1. a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall, it is characterised in that:Including upper furnace body(1)、 Middle part body of heater(2)And lower volume(3), form three-stage chamber structure;The upper furnace body(1)Top be provided with charging aperture (4), syngas outlet is provided with sideways(5), the lower volume(3)Side be provided with slag-drip opening;The upper furnace body(1) Furnace wall be followed successively by upper furnace body refractory masses from inside to outside(6), upper furnace body heat-insulation layer(7)With upper furnace body steel plate housing (8), the middle part body of heater(2)Furnace wall be followed successively by middle part body of heater water-cooling wall layer from inside to outside(9), middle part body of heater refractory masses (10), middle part insulating layer of furnace body(11)With middle part body of heater steel plate shell body(12), the lower volume(3)Furnace wall from inside to outside according to Secondary is refractory protection backing layer(13), lower volume water cooling parietal layer(14), lower volume refractory masses(15), lower volume protect Warm layer(16)With lower volume steel plate housing(17).
2. a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall according to claim 1, its feature exists In:The upper furnace body(1)Interior is dry thermal cracking room(18), the middle part body of heater(2)Interior is gasification reactor chamber(19), it is described under Portion's body of heater(3)Interior is ash melting room(20).
3. a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall according to claim 1, its feature exists In:The middle part body of heater water-cooling wall layer(9)Upper end be communicated with middle part body of heater water-cooling wall upper collecting chamber(21), lower end is communicated with middle part Body water-cooling wall lower header(22).
4. a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall according to claim 3, its feature exists In:Described middle part body of heater water-cooling wall upper collecting chamber(21)It is communicated with middle part body of heater water-cooling wall fairlead(23), the middle part body of heater Water-cooling wall lower header(22)It is communicated with middle part body of heater water-cooling wall water inlet pipe(24).
5. a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall according to claim 1, its feature exists In:The middle part body of heater(2)Even number oxygen and steam jet installing port have been evenly arranged in peripheral same level(25), The oxygen and steam jet installing port(25)Center line and the middle part body of heater(2)Vertical center line be in α angles, α angles are 80-85 °, the oxygen and steam jet installing port(25)Center line all points to the middle part body of heater(2)Where cross section The round center of circle.
6. a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall according to claim 1, its feature exists In:It is opened in lower volume(3)The slag-drip opening of side includes overflow and slag mouthful(26)With residue floss hole(27), the overflow Slag-drip opening(26)Higher than the residue floss hole(27).
7. a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall according to claim 6, its feature exists In:The overflow and slag mouthful(26)Center line and the lower volume(3)Vertical center line be in δ angles, δ angles be 75-85 °;Institute State residue floss hole(27)Center line and the lower volume(3)Vertical center line be in ε angles, ε angles be 92-100 °;Under described Portion's body of heater(3)Interior bottom and the residue floss hole(27)Connection, and to residue floss hole(27)Direction tilt.
8. a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall according to claim 1, its feature exists In:The lower volume water cooling parietal layer(14)Upper end be communicated with lower volume water-cooling wall upper collecting chamber(28), lower end is communicated with down Portion's body water-cooling wall lower header(29).
9. a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall according to claim 8, its feature exists In:Described lower volume water-cooling wall upper collecting chamber(28)It is communicated with lower volume water-cooling wall fairlead(30), the lower volume Water-cooling wall lower header(29)It is communicated with lower volume water-cooling wall water inlet pipe(31).
10. a kind of atmospheric fixed bed slag tap classification gasification reacting furnace of water-cooling wall according to claim 1, its feature exists In:The lower volume(3)Even number oxygen jet installing port has been evenly arranged in peripheral same level(32), the oxygen Nozzle installing port(32)Center line and the lower volume(3)Vertical center line be in β angles, β angles are 70-80 °, oxygen spray Mouth installing port(32)Center line and the lower volume(3)Horizontal center line is in γ angles, and γ angles are 40-60 °.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106590750A (en) * 2017-02-08 2017-04-26 中国东方电气集团有限公司 Liquid state deslagging and graded gasifying reaction furnace of constant pressure fixed bed of water cooling wall
CN108165315A (en) * 2018-02-11 2018-06-15 煤炭科学技术研究院有限公司 A kind of two sections of fixed bed slag tap gasification furnaces of full water cooling formula
CN111396882A (en) * 2020-03-31 2020-07-10 国家电投集团远达环保工程有限公司 Melting furnace

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106590750A (en) * 2017-02-08 2017-04-26 中国东方电气集团有限公司 Liquid state deslagging and graded gasifying reaction furnace of constant pressure fixed bed of water cooling wall
CN108165315A (en) * 2018-02-11 2018-06-15 煤炭科学技术研究院有限公司 A kind of two sections of fixed bed slag tap gasification furnaces of full water cooling formula
CN111396882A (en) * 2020-03-31 2020-07-10 国家电投集团远达环保工程有限公司 Melting furnace

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