CN218527465U

CN218527465U - Dumpling machine

Info

Publication number: CN218527465U
Application number: CN202222903094.6U
Authority: CN
Inventors: 龚晓胡
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-11-02
Filing date: 2022-11-02
Publication date: 2023-02-28
Anticipated expiration: 2032-11-02

Abstract

The utility model relates to a dumpling machine belongs to food manufacture equipment technical field. The dumpling machine comprises a case, a dumpling wrapper maker, a stuffing maker, a material combining shifting fork and a material discharging shovel; the upper end of the case is sequentially provided with a dumpling wrapper maker and a stuffing maker; a sliding seat is arranged in the machine case below the dumpling wrapper maker and the stuffing maker through a guide rail and a rodless cylinder; the manufacturing mold is arranged on the sliding seat; a pushing cylinder is arranged in the case at one side of the manufacturing mold through a lifting cylinder, and a material mixing shifting fork is arranged at one end of the pushing cylinder; a blanking shovel is arranged in the case at one side of the pushing cylinder through a blanking cylinder; a discharging slide carriage is arranged in the case below the other end of the guide rail; the blanking slide carriage and the blanking shovel are arranged in opposite directions. The dumpling machine is compact in structure and ingenious in design, can complete the dumpling making work in a full flow, solves the problem that the existing dumpling machine cannot complete the dumpling making in the full flow, and is particularly suitable for making dumplings.

Description

Dumpling machine

Technical Field

The utility model relates to a dumpling machine belongs to food manufacture equipment technical field.

Background

The dumplings are popular among people as a traditional food. The traditional dumpling making method needs a plurality of working procedures such as manual dough kneading, dough finishing, stuffing chopping, making and the like, and then the dumpling can be made, so that the problems of low working efficiency and high labor intensity exist. The dumpling forming equipment disclosed by the utility model patent with the grant publication number of CN209768762U appears in the market at present, and the dumpling forming equipment can complete the dumpling making work mechanically, so that the problems existing in the traditional manual making process are solved to a certain extent. However, the problem still exists that the flour needs to be kneaded into dough, and the dough is placed into a dumpling making machine after the stuffing is made, so that the dumpling can be made in a whole process. Therefore, a new dumpling making machine is needed to be developed to solve the problem that the existing dumpling making machine cannot complete dumpling making in a full flow.

Disclosure of Invention

The utility model aims to provide a: the dumpling making machine is compact in structure and ingenious in design, and solves the problem that the existing dumpling making machine cannot complete dumpling making in a full flow.

The technical scheme of the utility model is that:

a dumpling machine comprises a machine case, a dumpling wrapper maker, a stuffing maker, a material combining shifting fork and a material discharging shovel; the method is characterized in that: the upper end of the case is sequentially provided with a dumpling wrapper maker and a stuffing maker; a sliding seat is arranged in the machine case below the dumpling wrapper maker and the stuffing maker through a guide rail and a rodless cylinder; the manufacturing mold is arranged on the sliding seat; a pushing cylinder is arranged in the case at one side of the manufacturing mold through a lifting cylinder, and a mixing shifting fork is arranged at one end of the pushing cylinder; a blanking shovel is arranged in the case at one side of the pushing cylinder through a blanking cylinder; a powder spreader is arranged above the guide rail at one side of the blanking shovel; a discharging slide carriage is arranged in the case below the other end of the guide rail; the blanking slide carriage and the blanking shovel are arranged in opposite directions.

The manufacturing mold comprises a sliding seat, a driving half mold, a driven half mold, a rotating pin shaft A, a rotating pin shaft B and a transmission gear pair; the sliding seat is provided with a driving half-mold through a rotating pin shaft A; one side of the driving half mould is provided with a driven half mould through a rotating pin shaft B; one end of the rotating pin shaft A and one end of the rotating pin shaft B are connected with each other through a transmission gear pair; one end of the driving half-mould is provided with a driving rod; one end of the driving rod extends to the outer side of the sliding seat; the driving half mould and the driven half mould are both in a semicircular structure; the central parts of the driving half mold and the driven half mold are both of an inwards concave structure.

The dumpling wrapper making device comprises a sealed shell, a dough kneading box, a dough kneading roller, an isolation valve, a dough cake extrusion double roller, a finished product roller set, a dumpling wrapper conveyor, a waste roller set and a waste material box; the upper end of the sealing shell is provided with a dough kneading box through an isolation valve; the dough kneading box is internally provided with a dough kneading roller through a motor; a dough cake extruding double roller is arranged in the sealing shell below the isolation valve through a motor; a finished roller set is arranged in the sealing shell below the dough cake extruding double rollers through a motor; a dumpling wrapper conveyor is arranged in the sealing shell below the finished roller set; one end of the dumpling wrapper conveyor extends to the upper part of the sliding seat; a waste roller set is arranged in the sealing shell at the other end of the dumpling wrapper conveyor through a motor; a waste material box is arranged below one end of the waste material roller group.

The finished roller group comprises a squeezing roller and a forming roller; a plurality of extrusion bosses are uniformly distributed on the circumferential surface of the extrusion roller; a plurality of forming die holes are formed in the circumferential surface of the forming roller; the extrusion boss and the forming die hole are arranged correspondingly; the discharging plate is arranged in the forming die hole through a spring.

The stuffing maker comprises a stuffing box, an isolation valve, a conveying auger, a discharging pipe, an upper spacing valve and a lower spacing valve; one side of the stuffing box is provided with a driving motor through a lifting cylinder; the driving motor is provided with a cutting tool; the output end of the driving motor above the cutting tool is movably provided with a sealing cover; the lower end of the stuffing box is provided with a conveying auger through an isolation valve; a blanking pipe is arranged at the conveying end of the conveying auger; an upper spacing valve and a lower spacing valve are arranged on the blanking pipe at intervals.

The duster comprises a storage hopper, an isolation screen and a dusting rotary drum; the bottom end of the storage hopper is provided with a material scattering rotary drum through a motor; a plurality of storage troughs are uniformly distributed on the circumferential surface of the spreading rotary drum; the bottom end of the storage hopper below the material scattering rotary drum is provided with an arc-shaped isolation screen.

The utility model has the advantages that:

the dumpling machine is compact in structure and ingenious in design, can complete the dumpling making work in a full flow, solves the problem that the existing dumpling machine cannot complete the dumpling making in the full flow, and is particularly suitable for making dumplings.

Drawings

Fig. 1 is a schematic top view of the present invention;

fig. 2 is a schematic view of the structure of the present invention;

FIG. 3 isbase:Sub>A schematic view of the structure in the direction A-A in FIG. 2;

FIG. 4 is a schematic view of the structure in the direction B-B in FIG. 3;

FIG. 5 is a schematic view of the structure of FIG. 3 in the direction C-C;

FIG. 6 is a schematic structural view of the dumpling wrapper making machine of the present invention;

FIG. 7 is an enlarged view of the structure of FIG. 6 at D;

FIG. 8 is a schematic structural view of the stuffing maker of the present invention;

FIG. 9 is an enlarged view of the structure at E in FIG. 3;

fig. 10 is a schematic structural view of the powder spreader of the present invention.

In the figure: 1. a chassis; 2. a dumpling wrapper making device; 3. a stuffing maker; 4. a guide rail; 5. a rodless cylinder; 6. a sliding seat; 7. manufacturing a mould; 8. a lift cylinder; 9. a pushing cylinder; 10. a material mixing shifting fork; 11. a blanking cylinder; 12. a blanking shovel; 13. a blanking slide carriage; 14. rotating the pin shaft A; 15. a master half-mold; 16. rotating the pin shaft B; 17. a driven half-mold; 18. a transmission gear pair; 19. a drive rod; 20. sealing the housing; 21. an isolation valve; 22. a dough kneading box; 23. a dough kneading roller; 24. the dough cake extrudes the double rollers; 25. a finished roller set; 26. a dumpling wrapper conveyor; 27. a waste roller set; 28. a waste bin; 29. a squeeze roll; 30. a forming roller; 31. extruding the boss; 32. forming a die hole; 33. a spring; 34. a stripper plate; 35. a stuffing box; 36. a lift cylinder; 37. a drive motor; 38. a cutting tool; 39. a sealing cover; 40. conveying the auger; 41. a feeding pipe; 42. an upper spacer valve; 43. a lower spacer valve; 44. a duster; 45. a storage hopper; 46. an isolation screen; 47. and (4) isolating the screen mesh.

Detailed Description

The dumpling machine comprises a machine case 1, a dumpling wrapper maker 2, a stuffing maker 3, a material combining shifting fork 10 and a blanking shovel 12 (see the attached figures 1 and 2 of the specification).

The upper end of the case 1 is sequentially provided with a dumpling wrapper maker 2 (see the attached figures 1 and 2 of the specification). The dumpling wrapper making device 2 comprises a sealed shell 20, a dough mixing box 22, a dough mixing roller 23, an isolation valve 21, a dough cake extrusion double roller 24, a finished product roller group 25, a dumpling wrapper conveyor 26, a waste roller group 27 and a waste material box 28 (see the attached figure 6 of the specification).

The upper end of the sealed shell 20 is provided with a dough mixing box 22 through an isolation valve 21; the dough kneading box 22 is internally provided with a dough kneading roller 23 through a motor (see the description and the attached figure 6). Dough roller 23 is of a construction commonly used in dough mixing machines.

In operation, the isolation valve 21 seals the bottom of the dough kneading box 22, then flour and water are added into the dough kneading box 22 according to the proportion, and then the dough kneading roller 23 drives the flour to rotate until the flour rotates to form a dough shape.

A cake squeezing roller pair 24 (refer to the specification and figure 6) is arranged in the sealed shell 20 below the isolation valve 21 through a motor. When the dough maker works, the motor can drive the dough cake extruding double rollers 24 to synchronously rotate downwards; the dough-pressing rollers 24 can press the dough into a dough cake and then convey the dough cake downward during rotation.

The sealed shell 20 below the dough cake extruding roller pair 24 is provided with a finished roller set 25 (see the description attached with figures 6 and 7) through a motor. The finishing roll set 25 comprises a press roll 29 and a forming roll 30 (see figure 7 of the specification). In operation, the motor can drive the squeezing roller 29 and the forming roller 30 to synchronously rotate downwards (see the attached figure 7 in the specification). The surfaces of the extrusion roller 29 and the forming roller 30 are coated with non-stick materials, so that the problem of adhesion between dumpling wrappers and the finished roller group 25 can be avoided.

A plurality of extrusion bosses 31 are uniformly distributed on the circumferential surface of the extrusion roller 29; a plurality of forming die holes 32 are arranged on the circumferential surface of the forming roller 30; the extrusion boss 31 and the forming die hole 32 are arranged correspondingly; the forming die hole 32 is internally provided with a stripper plate 34 through a spring 33 (see the description and the attached figure 7).

The purpose of the squeeze roller 29 and the forming roller 30 thus arranged is: when the dough sheet passes through the space between the extrusion roller 29 and the forming roller 30, the extrusion roller 29 and the forming roller 30 drive the dough sheet to move downwards in a double-roller extrusion conveying mode, and the extrusion lug boss 31 can extrude the dumpling wrapper from the middle of the dough sheet and press the dumpling wrapper into the forming die hole 32 of the forming roller 30. When the extrusion boss 31 is separated from the corresponding forming die hole 32 on the forming roller 30, the dumpling wrapper positioned in the forming die hole 32 falls into the dumpling wrapper conveyor 26 under the pushing action of the discharging plate 34 and is output.

A dumpling wrapper conveyor 26 is arranged in the sealing shell 20 below the finished roller set 25; one end of the dumpling wrapper conveyor 26 extends to the upper part of the sliding seat 6; a waste roller set 27 is arranged in the sealed shell 20 at the other end of the dumpling wrapper conveyor 26 through a motor; a waste bin 28 (see figures 6 and 7 of the specification) is mounted below one end of the waste roll stack 27.

The purpose of so arranging the waste roller group 27 and the waste box 28 is: after dough sheets cut into dumpling wrappers enter the waste roller group 27 during working, the waste roller group 27 can drive the dough sheets to enter the waste bin 28 in a double-roller conveying mode, and therefore waste recycling can be completed. After a period of time, the waste in waste bin 28 is returned to dough mixing bin 22, allowing it to be recycled.

A stuffing maker 3 at one side of the dumpling wrapper maker 2 (see the attached figures 1 and 2 of the specification).

The stuffing maker 3 comprises a stuffing box 35, an isolation valve 21, a conveying auger 40, a blanking pipe 41, an upper spacing valve 42 and a lower spacing valve 43 (see the attached figure 9 in the specification).

One side of the stuffing box 35 is provided with a driving motor 37 through a lifting cylinder 36; the driving motor 37 is provided with a cutting tool 38; the output end of the driving motor 37 above the cutting tool 38 is movably provided with a sealing cover 39 (see the description and the attached figure 9).

The lower end of the stuffing box 35 is provided with a conveying auger 40 through an isolation valve 21; a blanking pipe 41 is arranged at the conveying end of the conveying auger 40; an upper spacing valve 42 and a lower spacing valve 43 are arranged on the blanking pipe 41 at intervals.

When the stuffing box is in operation, after various stuffing raw materials are put into the stuffing box 35, the lifting cylinder 36 drives the driving motor 37 to move downwards, the sealing cover 39 seals the upper end of the stuffing box 35, and then the driving motor 37 drives the cutting tool 38 to rotate, so that various raw materials are cut into stuffing states. After the cutting tool 38 cuts the raw materials into stuffing, the isolation valve 21 is opened, then the stuffing falls into the conveying auger 40 under the action of gravity, the conveying auger 40 drives the stuffing to enter the interior of the blanking pipe 41, then the upper spacing valve 42 opens the stuffing to enter the space between the upper spacing valve 42 and the lower spacing valve 43, then the upper spacing valve 42 closes the lower spacing valve 43 to open, the stuffing below the upper spacing valve 42 falls, and the space between the upper spacing valve 42 and the lower spacing valve 43 is constant, so that the quantitative output of the stuffing can be realized when the upper spacing valve 42 and the lower spacing valve 43 are alternately opened and closed.

A sliding seat 6 is arranged in the machine case 1 below the dumpling wrapper maker 2 and the stuffing maker 3 through a guide rail 4 and a rodless cylinder 5; the sliding seat 6 is provided with a manufacturing mold 7 (see the attached figures 2 and 3 of the specification). The rodless cylinder 5 can drive the sliding seat 6 to slide back and forth along the guide rail 4 when working.

The manufacturing mold 7 comprises a driving mold half 15, a driven mold half 17, a rotating pin A14, a rotating pin B16 and a transmission gear pair 18 (see the attached figure 9 of the specification). The sliding seat 6 is provided with a driving half-mould 15 through a rotating pin shaft A14; a driven half-mold 17 is arranged on one side of the driving half-mold 15 through a rotating pin B16; one end of the rotating pin shaft A14 and one end of the rotating pin shaft B16 are connected with each other through a transmission gear pair 18; one end of the driving half-mould 15 is provided with a driving rod 19; one end of the driving rod 19 extends to the outer side of the sliding seat 6 (see the description and the attached figure 9). The driving half-mould 15 and the driven half-mould 17 are both in a semicircular structure; the central portions of the driving half mold 15 and the driven half mold 17 are both in an inwardly concave configuration.

The purpose of this arrangement of the driving half-mold 15 and the driven half-mold 17 is: so that when the driving rod 19 is forced to drive the driving half-mold 15 and the rotating pin A14 to rotate upwards, the rotating pin A14 can drive the rotating pin B16 and the driven half-mold 17 to rotate upwards through the transmission gear pair 18; when the driving half die 15 rotates to a vertical state, the driven half die 17 also rotates to a vertical state, so that the buckling action of the driving half die 15 and the driven half die 17 can be realized, and the aim of pressing the dumpling wrappers into dumplings is fulfilled. When the driving rod 19 is not supported, the driving half-die 15 will rotate downwards under the action of the gravity of the driving rod 19 to reset gradually, and in the process of resetting the driving half-die 15, the driven half-die 17 can also reset gradually under the action of the rotating pin B16 and the transmission gear pair 18.

A pushing cylinder 9 is arranged in the case 1 on one side of the manufacturing mold 7 through a lifting cylinder 8, and a material mixing shifting fork 10 is arranged at one end of the pushing cylinder 9 (see the attached figures 2 and 5 in the specification). During operation, after the lifting cylinder 8 can push the driving rod 19 to rotate upwards for a certain distance through the pushing cylinder 9 and the material mixing shifting fork 10, the pushing cylinder 9 can push the driving rod 19 to continue rotating to a vertical state through the material mixing shifting fork 10, and the driving half mold 15 and the driven half mold 17 are buckled.

A blanking shovel 12 is arranged in the case 1 at one side of the pushing cylinder 9 through a blanking cylinder 11; a blanking slide carriage 13 is arranged in the case 1 below the other end of the guide rail 4; the blanking slide plate 13 and the blanking shovel 12 are arranged oppositely (refer to the attached figures 2, 3 and 4 of the specification). During operation, the pushing cylinder 9 can push the finished dumplings above the making die 7 to the blanking slide carriage 13 through the blanking shovel 12, so that the dumplings are output.

A powder spreader 44 is arranged above the guide rail 4 at one side of the blanking shovel 12; the duster 44 comprises a storage hopper 45, an isolation screen 47 and a dusting drum 46; the bottom end of the storage hopper 45 is provided with a material scattering rotary drum 46 through a motor; a plurality of storage troughs are uniformly distributed on the circumferential surface of the spreading rotary drum 46; the bottom end of the storage hopper 45 below the spreader bowl 46 is fitted with an arcuate spacer screen 47 (see figure 10 of the specification).

The purpose of this placement of the duster 44 is to: the storage hopper 45 stores flour, and when the material scattering rotary drum 46 rotates during operation, the flour will pass through the isolation screen 47 and fall into the manufacturing die 7, so that the flour layer is stored in the manufacturing die 7, and the problem of adhesion between dumplings and the manufacturing die 7 is avoided.

When the dumpling machine works, the dumpling wrapper making device 2 firstly acts to make the dumpling wrappers output from the dumpling wrapper conveyor 26 and then fall onto the making mould 7; the rodless cylinder 5 then moves the shoe 6 and the making die 7 along the rail 4 to correspond to the filling maker 3.

Then the stuffing maker 3 operates to inject a fixed amount of stuffing into the dumpling wrapper. After the stuffing is injected into the dumpling wrappers, the rodless cylinder 5 drives the sliding seat 6 and the making mold 7 to move along the guide rail 4 to correspond to the material mixing shifting fork 10; after the lifting cylinder 8 pushes the driving rod 19 to rotate upwards for a certain distance through the pushing cylinder 9 and the material combining fork 10, the pushing cylinder 9 can push the driving rod 19 to continue to rotate to a vertical state through the material combining fork 10, and the driving half module 15 and the driven half module 17 complete buckling. Thus, the dumpling wrapper and the stuffing can be pressed into a dumpling finished product by buckling the driving half module 15 and the driven half module 17. Then the lifting cylinder 8 and the pushing cylinder 9 drive the material mixing shifting fork 10 to reset, at the moment, the driving half-die 15 rotates downwards under the action of the gravity of the driving rod 19 and is reset gradually, and in the process of resetting the driving half-die 15, the driven half-die 17 can also be reset gradually under the action of the rotating pin B16 and the transmission gear pair 18.

After the manufacturing mold 7 is reset, the rodless cylinder 5 drives the sliding seat 6 and the manufacturing mold 7 to move along the guide rail 4 to correspond to the blanking shovel 12; the pushing cylinder 9 pushes the finished dumplings above the making die 7 to the blanking slide 13 through the blanking shovel 12 and then resets, and the dumplings are output along the blanking slide 13.

The rodless cylinder 5 then moves the slide shoe 6 and the production tool 7 along the guide rail 4 to correspond to the duster 44. The duster 44 is then activated to apply a layer of flour to the making die 7.

After the processes are finished, the rodless cylinder 5 drives the sliding seat 6 and the making mould 7 to move along the guide rail 4 to correspond to the dumpling wrapper making device 2; then the dumpling machine can enter the next working cycle.

Claims

1. A dumpling machine, which comprises a case (1), a dumpling wrapper maker (2), a stuffing maker (3), a material combining shifting fork (10) and a blanking shovel (12); the method is characterized in that: the upper end of the case (1) is sequentially provided with a dumpling wrapper maker (2) and a stuffing maker (3); a sliding seat (6) is arranged in the case (1) below the dumpling wrapper maker (2) and the stuffing maker (3) through a guide rail (4) and a rodless cylinder (5); a manufacturing mold (7) is arranged on the sliding seat (6); a pushing cylinder (9) is arranged in the case (1) at one side of the manufacturing mold (7) through a lifting cylinder (8), and a material mixing shifting fork (10) is arranged at one end of the pushing cylinder (9); a blanking shovel (12) is arranged in the case (1) at one side of the pushing cylinder (9) through a blanking cylinder (11); a blanking slide carriage (13) is arranged in the case (1) below the other end of the guide rail (4); the blanking slide carriage (13) and the blanking shovel (12) are arranged in opposite directions.

2. The dumpling machine according to claim 1, wherein: the manufacturing mold (7) comprises a driving half mold (15), a driven half mold (17), a rotating pin shaft A (14), a rotating pin shaft B (16) and a transmission gear pair (18); the sliding seat (6) is provided with a driving half-die (15) through a rotating pin shaft A (14); one side of the driving half mould (15) is provided with a driven half mould (17) through a rotating pin shaft B (16); one end of a rotating pin shaft A (14) and one end of a rotating pin shaft B (16) are connected with each other through a transmission gear pair (18); one end of the driving half-mould (15) is provided with a driving rod (19); one end of the driving rod (19) extends to the outer side of the sliding seat (6); the driving half mould (15) and the driven half mould (17) are both in a semicircular structure; the central parts of the driving half mould (15) and the driven half mould (17) are both in an inwards concave structure.

3. The dumpling machine according to claim 2, wherein: the dumpling wrapper maker (2) comprises a sealed shell (20), a dough kneading box (22), a dough kneading roller (23), an isolation valve (21), a dough cake extrusion double roller (24), a finished product roller set (25), a dumpling wrapper conveyor (26), a waste roller set (27) and a waste box (28); the upper end of the sealed shell (20) is provided with a dough kneading box (22) through an isolation valve (21); a dough kneading roller (23) is arranged in the dough kneading box (22) through a motor; a cake extrusion roller pair (24) is arranged in the sealed shell (20) below the isolation valve (21) through a motor; a finished roller set (25) is arranged in the sealed shell (20) below the dough cake extruding double rollers (24) through a motor; a dumpling wrapper conveyor (26) is arranged in the sealed shell (20) below the finished product roller set (25); one end of the dumpling wrapper conveyor (26) extends to the upper part of the sliding seat (6); a waste roller set (27) is arranged in the sealed shell (20) at the other end of the dumpling wrapper conveyor (26) through a motor; a waste box (28) is arranged below one end of the waste roller group (27).

4. The dumpling machine according to claim 3, wherein: the finished roller set (25) comprises a squeezing roller (29) and a forming roller (30); a plurality of extrusion bosses (31) are uniformly distributed on the circumferential surface of the extrusion roller (29); a plurality of forming die holes (32) are formed in the circumferential surface of the forming roller (30); the extrusion boss (31) and the forming die hole (32) are arranged correspondingly to each other; the forming die hole (32) is internally provided with a stripper plate (34) through a spring (33).

5. The dumpling machine according to claim 4, wherein: the stuffing maker (3) comprises a stuffing box (35), an isolation valve (21), a conveying auger (40), a blanking pipe (41), an upper spacing valve (42) and a lower spacing valve (43); one side of the stuffing box (35) is provided with a driving motor (37) through a lifting cylinder (36); the driving motor (37) is provided with a cutting tool (38); the output end of a driving motor (37) above the cutting tool (38) is movably provided with a sealing cover (39); the lower end of the stuffing box (35) is provided with a conveying auger (40) through an isolation valve (21); a blanking pipe (41) is arranged at the conveying end of the conveying auger (40); an upper spacing valve (42) and a lower spacing valve (43) are arranged on the blanking pipe (41) at intervals.