CN204579863U - Full-automatic pressure suitcase filling integrally forming machine - Google Patents
Full-automatic pressure suitcase filling integrally forming machine Download PDFInfo
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- CN204579863U CN204579863U CN201520089642.3U CN201520089642U CN204579863U CN 204579863 U CN204579863 U CN 204579863U CN 201520089642 U CN201520089642 U CN 201520089642U CN 204579863 U CN204579863 U CN 204579863U
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Abstract
A kind of full-automatic pressure suitcase filling integrally forming machine, comprise frame, fillings feed mechanism and shaping crush-cutting mechanism, shaping crush-cutting mechanism comprises two shaping pressing and cutting rollers, shaping pressing and cutting roller is provided with multiple shaping mould unit, it is characterized in that: described full-automatic pressure suitcase filling integrally forming machine also comprises two cladding compactings and conveying mechanism, two cladding compactings and conveying mechanism are in shaping crush-cutting mechanism both sides respectively, and the cladding that cladding compacting and conveying mechanism are pressed into is delivered between two shaping pressing and cutting rollers; The discharging opening of fillings feed mechanism is corresponding with shaping crush-cutting mechanism position.The utility model integrates pressure skin, the faric function such as shaping, directly making cladding faric shaping, and automaticity is high, can save manpower, reduce costs, and enhances productivity.And cladding immediately for faric shaping, is conducive to ensureing product quality, good product consistency after making.The utility model can be used for producing dumpling (as swallow dumpling) etc. is wrapped up fillings food by cladding.
Description
Technical field
The utility model relates to food processing machinery, is specifically related to a kind of full-automatic pressure suitcase filling integrally forming machine.
Background technology
Existing production dumplings (as swallow dumpling) etc. are wrapped up the forming machine of the food of fillings by cladding, generally comprise frame, cladding unreeling structure, fillings feed mechanism and shaping crush-cutting mechanism, cladding unreeling structure, fillings feed mechanism and shaping crush-cutting mechanism are arranged in frame; Shaping crush-cutting mechanism comprises two shaping pressing and cutting rollers, and shaping pressing and cutting roller is provided with multiple shaping mould unit.Cladding unreeling structure can be provided with one or two, for placing the prefabricated cladding of rolling, is delivered to desired location (as shaping crush-cutting mechanism position) through guiding mechanism; Fillings feed mechanism is used for depositing fillings, and exports between two-layer cladding by fillings by some; In shaping crush-cutting mechanism, the two-layer cladding that centre accompanies fillings enters between two shaping pressing and cutting rollers, carries out shaping and cuts, and forms separated product (as dumpling).Usually crush-cutting structure is provided with at the edge of shaping mould unit, the edge of such as, shaping mould unit on a shaping pressing and cutting roller is even surface, the edge of the shaping mould unit on another shaping pressing and cutting roller has projection, by the cooperation between the edge of shaping mould unit corresponding on two shaping pressing and cutting rollers, cut while shaping, form separated dumpling.
This forming machine adopts prefabricated rolling cladding, is placed to after on cladding unreeling structure and produces.The rolling cladding that outsourcing is ready-made, price is higher, and needs carrying, spends more manpower, increases cost of labor; And make rolling cladding by oneself, then need the machinery being configured for compacting cladding in addition, be placed on cladding unreeling structure again after the cladding rolling rolling be pressed into, need carrying equally, spend more manpower, increase cost of labor.In addition, prefabricated rolling cladding as not in time for the production of, place after a period of time and can become comparatively dry, adhesive property is deteriorated, and is not easy to produce, and affects product quality.In brief, adopt existing device fabrication dumpling (as swallow dumpling) etc. to wrap up the food of fillings by cladding, automaticity is lower, and operation is comparatively loaded down with trivial details, and production cost is higher, is also difficult to ensure product quality.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of full-automatic pressure suitcase filling integrally forming machine, and this full-automatic pressure suitcase filling integrally forming machine integrates pressure skin, the faric function such as shaping, and automaticity is high, and production efficiency is high.The technical scheme adopted is as follows:
A kind of full-automatic pressure suitcase filling integrally forming machine, comprise frame, fillings feed mechanism and shaping crush-cutting mechanism, fillings feed mechanism and shaping crush-cutting mechanism are arranged in frame, shaping crush-cutting mechanism comprises two shaping pressing and cutting rollers, shaping pressing and cutting roller is provided with multiple shaping mould unit, it is characterized in that: described full-automatic pressure suitcase filling integrally forming machine also comprises two can be suppressed and cladding compacting and the conveying mechanism of carrying cladding, two cladding compactings and conveying mechanism are in shaping crush-cutting mechanism both sides respectively, the cladding that cladding compacting and conveying mechanism are pressed into is delivered between two shaping pressing and cutting rollers, the discharging opening of fillings feed mechanism is corresponding with shaping crush-cutting mechanism position.
Above-mentioned cladding compacting and conveying mechanism compacting cladding, and the cladding be pressed into is delivered between two shaping pressing and cutting rollers; Fillings feed mechanism is used for depositing fillings, and exports between two-layer cladding by fillings by some; In shaping crush-cutting mechanism, the two-layer cladding that centre accompanies fillings enters between two shaping pressing and cutting rollers, and two shaping pressing and cutting rollers relatively rotate, and carry out shaping and cut, and form separated product (as dumpling).
In preferred version, above-mentioned cladding compacting and conveying mechanism comprise extrusion molding apparatus and at least one pressure leather jacket is put, and each pressure leather jacket is put and is located at extrusion molding apparatus rear successively along feed direction; Extrusion molding apparatus comprises pressure skin raw material hopper and extrusion die, and the cavity of extrusion die is communicated with pressure skin raw material hopper, is provided with the conveying worm material in pressure skin raw material hopper can carried to extrusion die in pressure skin raw material hopper; Pressure leather jacket put comprise be laminated and in relative rotation two pressure belt rollers.When producing, in pressure skin raw material hopper, add material (namely for pressing the raw material of skin), this material is normally through the wet feed group (as dough) of preliminary stirring, kneading; Material in pressure skin raw material hopper is carried to extrusion die by conveying worm, extrudes after material enters the cavity of extrusion die from the discharging opening of extrusion die, and what extrude from the discharging opening of extrusion die is continuous print ribbon blank; Ribbon blank enter successively each pressure leather jacket put in two pressure belt rollers between, be rolled into certain thickness cladding.
Above-mentioned conveying worm comprises rotating shaft and is located at the helical blade on rotating shaft.Preferred above-mentioned conveying worm is DWG, and DWG comprises two rotating shafts side by side, and two rotating shafts are respectively equipped with rotating vane.
The discharging opening of preferred above-mentioned extrusion die is rectangle, and like this, the shape of cross section of the ribbon blank extruded is rectangular, is more conducive to follow-up rolling.More preferably the cavity of above-mentioned extrusion die is quadrangular frustum pyramid shaped, and the cross-sectional area of cavity reduces to extrusion die discharging opening gradually from conveying worm, makes material be squeezed in the cavity of extrusion die like this, makes the ribbon blank extruded more closely knit.
When cladding compacting and conveying mechanism comprise multiple pressure leather jacket put, each pressure leather jacket is put and is carried out rolling operation successively, the ribbon blank that the pressure leather jacket of foremost is put the discharging opening from extrusion die is extruded rolls, and its overbottom pressure leather jacket is put and rolled further putting by previous pressure leather jacket the cladding be rolled into.Under normal circumstances, rear one pressure leather jacket put in two pressure belt rollers between gap be less than previous pressure leather jacket put in two pressure belt rollers between gap, cladding is put ironed, compacting gradually by each pressure leather jacket; Gap during last presses leather jacket to put between two pressure belt rollers determines the thickness of the cladding finally obtained.
During above-mentioned pressure leather jacket is put, two pressure belt rollers relatively rotate under the driving of pressure belt roller drive unit.All pressure leather jackets are put and can be shared a pressure belt roller drive unit, leather jacket also respectively can be pressed to put and configure a pressure belt roller drive unit respectively.Pressure belt roller drive unit adopts motor usually, and its power output shaft is connected with pressure belt roller by transmission mechanism.
More preferably in scheme, above-mentioned pressure leather jacket is put and is also comprised two antiseized scraper plates, and two antiseized scraper plates and two press belt roller one_to_one corresponding; Antiseized scraper plate to be in below corresponding pressure belt roller and with this pressure belt roller intimate surface contact.The effect of antiseized scraper plate is: through overvoltage leather jacket put the cladding after rolling send time, if cladding and one of them press belt roller to stick together, then when cladding arrives antiseized scraper plate position, by antiseized scraper plate, cladding and pressure belt roller are separated, thus avoid cladding damaged.
In preferred version, during above-mentioned pressure leather jacket is put, first pressure belt roller is rotatably arranged in frame, and second pressure belt roller is arranged in frame by pressure belt roller position automatic adjusting mechanism.The position of pressure belt roller position automatic adjusting mechanism to the pressure belt roller of second above it is utilized to regulate, the gap length between adjustable two pressure belt rollers.
More preferably, in scheme, above-mentioned pressure belt roller position automatic adjusting mechanism comprises holder, position adjustments motor, worm screw, the first worm gear, the first worm gear installation shaft, the second worm gear, the second worm gear installation shaft, the first roller mount and second tin roller mount pad; Holder is connected with frame; Worm screw to be rotatably arranged on holder and to be connected with the pto of position adjustments motor; First worm gear installation shaft and the second worm gear installation shaft are all rotatably arranged on holder, first worm gear installation shaft and the second worm gear installation shaft are parallel to each other, first worm gear is located in the first worm gear installation shaft, second worm gear is located in the second worm gear installation shaft, and the first worm gear, the second worm gear are all and worm engaging; First worm gear installation shaft is connected with the first adjusting screw(rod), the first adjusting screw(rod) and the first worm gear installation shaft axes coincide, the first roller mount is provided with the first screw screwed with the first adjusting screw(rod); Second worm gear installation shaft is connected with the second adjusting screw(rod), the second adjusting screw(rod) and the second worm gear installation shaft axes coincide, second tin roller mount pad is provided with the second screw screwed with the second adjusting screw(rod); The two ends of described second pressure belt roller are rotatably connected (usually realizing being rotatably connected by bearing or axle sleeve) respectively with the first roller mount, second tin roller mount pad.
When needing to regulate, the requirement of the gap length between belt roller is pressed by second pressure belt roller and first, determine second pressure belt roller need towards or the distance of first pressure belt roller movement dorsad, then make the power output shaft of position adjustments motor rotate corresponding revolution forward or backwards.When the power output shaft of position adjustments motor rotates, worm screw is driven to rotate, worm screw drives the first worm gear again, second worm gear synchronous axial system, now, first adjusting screw(rod) rotates with the first worm gear installation shaft, second adjusting screw(rod) rotates with the second worm gear installation shaft, first adjusting screw(rod) screws in the degree of depth of the first screw, the degree of depth that second adjusting screw(rod) screws in the second screw synchronously changes, the first roller mount and second tin roller mount pad is made to move same distance in the same way, like this, be arranged on the first roller mount and second tin roller mount pad second pressure belt roller overall towards or dorsad first pressure belt roller move corresponding distance, thus realize the automatic adjustment of this second pressure belt roller position, change this second pressure belt roller and first press gap length between belt roller.When regulating, the rotation direction only need determining the power output shaft of position adjustments motor and the revolution that need rotate, can enable position regulate motor automatically to regulate, operate simple and easy saving time; And the mechanism combined by worm screw/worm gear, screw rod/screw carries out transmission, the position regulating the first roller mount, second tin roller mount pad accurately can be realized, thus accurately the position of second pressure belt roller be automatically adjusted.
Usually, above-mentioned first worm gear installation shaft, the second worm gear installation shaft are all perpendicular to worm screw.Second the pressure belt roller be arranged on the first roller mount and second tin roller mount pad is parallel to worm screw usually.
Above-mentioned position adjustments motor can adopt stepper motor or servomotor.The power output shaft of position adjustments motor is connected with worm screw one end by shaft coupling, is also in transmission connection by tape handler, chain-drive mechanism, gear train or other transmission mechanism and worm screw one end.
Above-mentioned worm screw, the first worm gear installation shaft, the second worm gear installation shaft are arranged on holder by bearing usually.
Above-mentioned worm screw usually only need have helical tooth at the position corresponding with the first worm gear, the second worm gear.
In preferred version, between above-mentioned first roller mount and holder, between second tin roller mount pad and holder, be equipped with guiding mechanism, bootable first roller mount of guiding mechanism, the steadily movement of second tin roller mount pad.
In a kind of concrete scheme, above-mentioned holder is provided with two the first guide posts and two the second guide posts, first guide post and the second guide post are all parallel to the first adjusting screw(rod) (being simultaneously also parallel to the second adjusting screw(rod)), first roller mount is provided with two the first pilot holes, two first guide posts are in two first pilot holes respectively, second tin roller mount pad is provided with two the second pilot holes, and two second guide posts are in two second pilot holes respectively.By coordinating between the first guide post with the first pilot hole, the more steadily movement of the first roller mount can be made, and the lateral pressure suffered by the first adjusting screw(rod) can be reduced; By coordinating between the second guide post with the second pilot hole, the more steadily movement of second tin roller mount pad can be made, and the lateral pressure suffered by the second adjusting screw(rod) can be reduced.
In another kind of concrete scheme, also the first slide rail and the second slide rail can be provided with on above-mentioned holder, first slide rail and the second slide rail are all parallel to the first adjusting screw(rod) (being simultaneously also parallel to the second adjusting screw(rod)), first roller mount is provided with the first slide block be slidably matched with the first slide rail, and second tin roller mount pad is provided with the second slide block be slidably matched with the second slide rail.
In preferred version, adjacent two, front and back pressure leather jackets are provided with cladding conveyer belt between putting, and last pressure leather jacket is put below and is also provided with cladding conveyer belt; Two pressure leather jackets adjacent before and after being located at put between cladding conveyer belt front portion be in that previous pressure leather jacket puts below, rear portion is in a rear pressure leather jacket side of being set up; Be located at front portion of cladding conveyer belt that last pressure leather jacket puts below to be in this pressure leather jacket and to put below.Two pressure leather jackets adjacent before and after being located at put between cladding conveyer belt, its anterior undertaking puts through previous pressure leather jacket the cladding rolled, and is delivered to a rear pressure leather jacket and put; Be located at cladding conveyer belt that last pressure leather jacket puts below can accept the cladding that suppresses and deliver to shaping crush-cutting mechanism.
More preferably in scheme, each pressure leather jacket puts front side, rear side is respectively provided with an automatic powder duster, and two automatic powder dusters and this pressure leather jacket put the top with being in corresponding cladding conveyer belt front portion.That is, be located at before and after adjacent two pressure leather jackets put between cladding conveyer belt front portion be in previous pressure leather jacket and put and this pressure leather jacket is put below the automatic powder duster of both sides; Be located at front portion of cladding conveyer belt that last pressure leather jacket puts below to be in this pressure leather jacket and to put and this pressure leather jacket is put below the automatic powder duster of both sides.Be located at pressure leather jacket put front side automatic powder duster powder can be sprinkling upon this pressure leather jacket put below cladding conveyer belt front portion on, cladding one side and cladding conveyer belt between form a powder layer; Powder can be sprinkling upon by the automatic powder duster being located at pressure leather jacket postpone side to be put on the another side of the cladding rolled through this pressure leather jacket, the another side of cladding is formed a powder layer, like this, the two sides of putting the cladding rolled through this pressure leather jacket all there is a powder layer, is conducive to preventing cladding and equipment from sticking together.
More preferably, in scheme, above-mentioned automatic powder duster comprises support body, powder hopper, feed spool and powder and sweeps dropping control device; Support body is connected with frame; Powder hopper is fixedly mounted on support body, is provided with powder outlet bottom powder hopper; Feed spool is in below powder outlet, and feed spool to be rotatably arranged on support body and to be in transmission connection with a feed spool drive unit; Powder sweep dropping control device to be located on support body and with the surface contact of feed spool.Above-mentioned powder hopper is used for holding powder, and powder drops to feed spool from powder outlet under gravity; Feed spool rotates under the driving of feed spool drive unit, is taken away by the powder dropped in the above; When powder is through powder outlet edge, the unnecessary powder in top is erased at powder outlet edge, and feed spool is formed certain thickness powder layer; Subsequently, powder layer moves to powder when sweeping dropping control device position, and powder is swept dropping control device and scanned out by the powder layer on feed spool, and powder scatters under gravity.
More preferably in scheme, above-mentioned powder outlet is strip opening and its length direction is parallel to feed spool, and this strip A/F is even.
Usually charge door is provided with at above-mentioned powder hopper top.In addition, also lid can be installed on charge door.
In order to make powder be attached to better on feed spool, the surface of above-mentioned feed spool is normally coarse.Such as, above-mentioned feed spool adopts metal material to make and it has decorative pattern on the surface, and these decorative patterns can adopt annular knurl technique to form (being generally the decorative pattern formed with knurling tool roll extrusion on lathe); Or, the surface of above-mentioned feed spool is provided with multiple projection or the groove of evenly arrangement.
More preferably in scheme, above-mentioned powder is swept dropping control device and is comprised hair brush base, and hair brush base is connected with support body, and hair brush base is provided with to sweep and whitewashes hair, sweeps the surface contact of powder bristle end and feed spool.Usually, above-mentioned hair brush base is strip and axially extends along feed spool, and hair brush base length and feed spool match, and can guarantee like this to sweep and whitewash each position that hair can touch feed spool surface.Above-mentioned sweeping whitewashes hair and feed spool surface produces and rub, sweeps to whitewash hair and give birth to and vibrate simultaneously, the powder on feed spool is swept out sweeping under powder bristle action, descends slowly and lightly down, thus make dusting more even after shake.
Above-mentioned feed spool drive unit can adopt motor, as servomotor, by regulating the rotating speed of motor power output shaft, the rotating speed of adjustable feed spool, thus regulates dusting amount.Transmission mechanism between feed spool drive unit and feed spool can be tape handler, chain-drive mechanism, gear train or other transmission mechanism, and shaft coupling also can be adopted to be connected with feed spool by the power output shaft of motor.
More preferably in scheme, above-mentioned powder outlet side is provided with limitation baffle plate, or powder outlet both sides are respectively provided with a limitation baffle plate; Limitation baffle plate is installed on powder hopper sidewall, and the lower edges parallel of limitation baffle plate is in feed spool, and the gap between the lower limb of limitation baffle plate and feed spool surface is adjustable.When being provided with limitation baffle plate, unnecessary powder is erased at the lower limb alternative powder outlet edge of limitation baffle plate, feed spool is formed certain thickness powder layer, by regulating the gap length between the lower limb of limitation baffle plate and feed spool surface, the thickness of powder layer above adjustable feed spool, thus regulate dusting amount.Above-mentioned limitation baffle plate can be in outside or the inner side of powder hopper sidewall, and preferably limitation baffle plate is in the outside of powder hopper sidewall.
In one concrete scheme, above-mentioned limitation baffle plate adopts following structure to be connected with powder hopper sidewall: baffle plate of limiting the quantity is provided with the bar hole moved towards up and down, powder hopper sidewall is provided with screw, this screw has been threaded bolt, the screw rod of bolt is in bar hole, limitation baffle plate is between powder hopper sidewall and the head of bolt, and the size of bolt head is greater than the width of bar hole.By screwing bolts, make bolt head and powder hopper sidewall jointly will limit the quantity baffle plate clamping, can by limitation baffle plate be fixed on powder hopper sidewall.
Drop to powder outlet to more be conducive to powder, and (arch formation refers to that powder is when the powder outlet by powder hopper to avoid powder to produce arch formation, domes are formed between powder, the phenomenon of blocking powder outlet), in a kind of preferred version, above-mentioned automatic powder duster also comprises powder stirring mechanism, and powder stirring mechanism comprises swing rotating shaft, sweeps powder plate and oscillating control mechanism; Swing rotating shaft to be in powder hopper and to parallel with feed spool, swing rotating shaft two ends and be connected with powder hopper sidewall respectively by bearing or axle sleeve, swing rotating shaft one end is connected with oscillating control mechanism; Sweep powder plate to be arranged on to swing in rotating shaft and be in and to swing on the downside of rotating shaft, sweep powder plate lower edge in powder outlet.Oscillating control mechanism drives and swings rotating shaft reciprocating rotation, makes to sweep powder plate around swing rotating shaft reciprocally swinging, like this, sweeps powder plate and can stir powder near powder outlet, be conducive to powder and evenly drop on feed spool from powder outlet, and avoid powder to produce arch formation.More preferably in scheme, above-mentioned powder plate of sweeping is provided with multiple through hole, and these through holes are uniformly distributed sweeping on powder plate usually, by arranging these through holes, sweep powder when powder plate swings from through hole by sweeping powder plate opposite side, both can to have reduced to sweep the resistance suffered by powder plate, can stir powder again.More preferably in scheme, also be provided with two powders in above-mentioned powder hopper and stir plate, two powders stir plate and are located at swing rotating shaft both sides respectively, swing in rotating shaft and be installed with link, powder is stirred plate and is connected with link by connecting rod, and described plate is stirred with powder respectively in connecting rod two ends, link is hinged.When swinging shaft swing, link along with swing, and drives powder to stir plate and move in powder hopper by connecting rod, stirs the powder in powder hopper, is conducive to powder and drops to powder outlet.Under normal circumstances, can install two links in swing rotating shaft, a link stirs plate by a connecting rod and powder and is connected, and another link stirs plate by another connecting rod and powder and is connected.
Drop to powder outlet to more be conducive to powder, and avoid powder to produce arch formation, in another kind of preferred version, above-mentioned automatic powder duster also comprises powder stirring mechanism, and powder stirring mechanism comprises swing rotating shaft, oscillating control mechanism and multiple agitator; Swing rotating shaft to be in powder hopper and to parallel with feed spool, swing rotating shaft two ends and be connected with powder hopper sidewall respectively by bearing or axle sleeve, swing rotating shaft one end is connected with oscillating control mechanism; Each agitator is installed in and swings in rotating shaft and be arranged in order along the axis swinging rotating shaft.Oscillating control mechanism drives and swings rotating shaft reciprocating rotation, and make each agitator around swing rotating shaft reciprocally swinging, like this, agitator can stir the powder in powder hopper, is conducive to powder and evenly drops on feed spool from powder outlet, and avoids powder to produce arch formation.More preferably in scheme, above-mentioned agitator comprises Connection Block and three puddlers, and Connection Block is fixedly mounted on and swings in rotating shaft, and three puddlers respectively have one end to be connected with Connection Block, wherein a puddler is in and swings on the downside of rotating shaft, and all the other two puddlers are in respectively and swing the rotating shaft left and right sides.The puddler be on the downside of swing rotating shaft mainly stirs the powder near powder outlet, is in the puddler swinging the rotating shaft left and right sides and mainly stirs the powder being in powder hopper middle and upper part.
In a kind of concrete scheme, above-mentioned oscillating control mechanism comprises eccentric wheel, drive link and swing arm, feed spool one end is located at by eccentric wheel, drive link lower end is provided with the circular hole matched with eccentric wheel, eccentric wheel is in circular hole, drive link upper end and swing arm one end hinged, the swing arm other end with swing rotating shaft be fixedly connected with.When feed spool drive unit drives feed spool to rotate, eccentric wheel, along with rotation, by the thrusting action of eccentric wheel to circular hole inner edge, makes the position of transmission lever lower end change, thus drives swing arm reciprocally swinging by drive link, swings rotating shaft reciprocating rotation.Same feed spool drive unit can be utilized like this to drive feed spool and swing rotating shaft, simplify structure.
In another kind of concrete scheme, above-mentioned oscillating control mechanism comprises cam, swing arm, back-moving spring and limited block, and cam is located at feed spool one end, and swing arm one end is fixedly connected with swing rotating shaft, and the swing arm other end coordinates with cam gabarit; Limited block is located on support body or on powder hopper sidewall; Limited block is in swing arm side, and swing arm is limited block swing dorsad under cam effect, and swing arm can swing towards limited block or have the trend swung towards limited block under action of reset spring.Usually, back-moving spring one end can be connected with support body or powder hopper sidewall, and the back-moving spring other end can be connected with the position or swing arm of swing rotating shaft departing from its axis.Back-moving spring can adopt torque spring or extension spring.
In preferred version, above-mentioned support body is provided with two at the feed spool striker plate that axially position is adjustable, striker plate is between powder outlet and feed spool, and wherein a striker plate is in the top of feed spool one end, and another striker plate is in the top of the feed spool other end.Striker plate can cover the end of feed spool, make powder can not drop on the part that feed spool end is covered by it, like this, by regulating striker plate in feed spool position axially, adjustable feed spool can accept the length of the part of powder, thus regulate powder layer in feed spool length axially, realize the adjustment of duster dusting scope.
Above-mentioned fillings feed mechanism is located at above shaping crush-cutting mechanism, and the discharging opening of fillings feed mechanism is also corresponding with the interstitial site between two shaping pressing and cutting rollers down.Fillings is exported between two-layer cladding by some by its discharging opening by fillings feed mechanism.In a kind of concrete scheme, above-mentioned fillings feed mechanism comprises fillings hopper and fillings extruder head, and the cavity of fillings extruder head is communicated with fillings feed hopper bottom, and the opening of fillings extruder head lower end forms the discharging opening of fillings feed mechanism; Fillings feed mechanism also comprises the stuffings conveying mechanism fillings in fillings hopper can carried to fillings extruder head, stuffings conveying mechanism comprises vertical rotating shaft and vertical rotating shaft drive motors, vertical rotating shaft drive motors is arranged in frame, vertical rotating shaft is located in fillings hopper, vertical rotating shaft upper end is connected with the pto of vertical rotating shaft drive motors, and vertical rotating shaft is provided with helical blade.In addition, also agitator (as paddle or puddler) can be provided with in vertical rotating shaft.When vertical rotating shaft drive motors drives vertical axis of rotation, helical blade promotes fillings and carries to the discharging opening of fillings feed mechanism and extrude; Meanwhile, the agitator in vertical rotating shaft can stir fillings.
Identical and the one_to_one corresponding of shaping mould element number on above-mentioned two shaping pressing and cutting rollers, the plastic product (as dumpling) of shaping mould unit corresponding on two shaping pressing and cutting rollers.Usually crush-cutting structure is provided with at the edge of shaping mould unit, the edge of such as, shaping mould unit on a shaping pressing and cutting roller is even surface, the edge of shaping mould unit corresponding on another shaping pressing and cutting roller has projection, by the cooperation between the edge of shaping mould unit corresponding on two shaping pressing and cutting rollers, cut while shaping, form separated dumpling.
In preferred version, above-mentioned shaping crush-cutting mechanism also comprises two bristle rollers, and two bristle rollers are in the outside of two shaping pressing and cutting rollers respectively and coordinate with two shaping pressing and cutting roller one_to_one corresponding; Bristle roller comprises roll body and is located at bristle (bristle can adopt nylon to make), the bristle on roll body and the corresponding shaping pressing and cutting roller surface contact on roll body.The effect of bristle roller is the surface cleaning shaping pressing and cutting roller, by the cladding being bonded at shaping pressing and cutting roller surface that is shaping and that produce when cutting or the cleaning of fillings chip clean, make the mould intracavity wall of each shaping mould unit and edge in next round shaping and cut time keep clean.Usually, bristle roller is consistent with corresponding shaping pressing and cutting roller rotation direction, and like this, at the position that bristle roller contacts with shaping pressing and cutting roller, bristle moves towards the direction contrary with shaping pressing and cutting roller surface, can sweep debris better.
In preferred version, be provided with finished conveying device below above-mentioned shaping crush-cutting mechanism, finished conveying device receives and carries out product that is shaping and that obtain after cutting by shaping crush-cutting mechanism, and is delivered to frame side, so that operating personnel pack.Finished conveying device adopts conveyer belt usually.
In addition, above-mentioned pressure skin raw material hopper is arranged on higher position usually, and add pressure skin raw material for the ease of operating personnel, can arrange stair in frame, stair are positioned at pressure skin raw material hopper side.These stair can be folding stair, open when needing, and fold up when not needing.
The utility model integrates pressure skin, the faric function such as shaping, directly making cladding faric shaping, and automaticity is high, can save manpower, reduce costs, and enhances productivity.And cladding immediately for faric shaping, is conducive to ensureing product quality, good product consistency after making.The utility model can be used for producing dumpling (as swallow dumpling) etc. is wrapped up fillings food by cladding.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model preferred embodiment;
Fig. 2 is the top view (not drawing fillings feed mechanism) of Fig. 1;
Fig. 3 is the structural representation of pressing belt roller position automatic adjusting mechanism in Fig. 1;
Fig. 4 is the upward view of worm gear/worm section in Fig. 3 (i.e. position adjustments motor, worm screw, the first worm gear, the first worm gear installation shaft, the second worm gear, the second worm gear installation shaft etc.);
Fig. 5 is the left view (broken section) of Fig. 3;
Fig. 6 is the right view (not drawing position adjustments motor) of Fig. 3;
Fig. 7 is the structural representation of automatic powder duster in Fig. 1;
Fig. 8 is the left view (broken section) of Fig. 7;
Fig. 9 is the right view of Fig. 7;
Figure 10 is the top view that in Fig. 7, dropping control device swept by feed spool and powder;
Figure 11 is the structural representation of the another kind of automatic powder duster of the utility model;
Figure 12 is the top view of Figure 11;
Figure 13 is the left view of Figure 11.
Detailed description of the invention
As depicted in figs. 1 and 2, this full-automatic pressure suitcase filling integrally forming machine comprises frame 1, fillings feed mechanism 2, shaping crush-cutting mechanism 3 and two can suppress and carry cladding compacting and the conveying mechanism 4 of cladding; Fillings feed mechanism 2, shaping crush-cutting mechanism 3 and two cladding compactings and conveying mechanism 4 are installed in frame 1; Shaping crush-cutting mechanism 3 comprises two shaping pressing and cutting rollers 31, and shaping pressing and cutting roller 31 is provided with multiple shaping mould unit 32; Two cladding compactings and conveying mechanism 4 are in shaping crush-cutting mechanism 3 both sides respectively, and the cladding that cladding compacting and conveying mechanism 4 are pressed into is delivered between two shaping pressing and cutting rollers 31; The discharging opening 21 of fillings feed mechanism 2 is corresponding with shaping crush-cutting mechanism 3 position.
In the present embodiment, a cladding compacting and conveying mechanism 4 comprise extrusion molding apparatus 5 and four pressure leather jackets put 6, and each pressure leather jacket is put 6 and is located at extrusion molding apparatus 5 rear successively along feed direction.
Extrusion molding apparatus 5 comprises pressure skin raw material hopper 51 and extrusion die 52, the cavity of extrusion die 52 is communicated with pressure skin raw material hopper 51, is provided with the conveying worm 53 material in pressure skin raw material hopper 51 can carried to extrusion die 52 in pressure skin raw material hopper 51.The cavity of extrusion die 52 is quadrangular frustum pyramid shaped, and the cross-sectional area of the cavity of extrusion die 52 reduces to extrusion die discharging opening 54 gradually from conveying worm 53.The discharging opening 54 of extrusion die 52 is rectangle, and like this, the shape of cross section of the ribbon blank extruded is rectangular.The conveying worm 53 adopted in the present embodiment is DWG, and DWG comprises two rotating shafts side by side, and two rotating shafts are respectively equipped with rotating vane.
Pressure leather jacket put 6 comprise be laminated and in relative rotation two pressure belt rollers 61.Pressure leather jacket is put in 6, and two pressure belt rollers 61 relatively rotate under the driving of pressure belt roller drive unit.In the compacting of cladding and conveying mechanism 4, all pressure leather jackets are put 6 and can be shared a pressure belt roller drive unit, leather jacket also respectively can be pressed to put 6 and configure a pressure belt roller drive unit respectively.Pressure belt roller drive unit can adopt motor, and its power output shaft is connected with pressure belt roller 61 one end by transmission mechanism.
In the present embodiment, pressure leather jacket put 6 also comprise two antiseized scraper plates, 62, two antiseized scraper plates 62 and two press belt roller 61 one_to_one corresponding; Antiseized scraper plate 62 to be in below corresponding pressure belt roller 61 and with this pressure belt roller 61 intimate surface contact.Antiseized scraper plate 62 can avoid the cladding after rolling to stick together with pressure belt roller 61 when sending, and avoids cladding damaged.
The pressure leather jacket of the present embodiment is put in 6, first pressure belt roller 6 is rotatably arranged in frame 1, second pressure belt roller 6 is arranged in frame 1 by pressure belt roller position automatic adjusting mechanism 63, the position of pressure belt roller position automatic adjusting mechanism 63 to the pressure belt roller 61 of second above it is utilized to regulate, the gap length between adjustable two pressure belt rollers 61.
Before and after adjacent two pressure leather jackets put 6 between be provided with cladding conveyer belt 7, last pressure leather jacket is also provided with cladding conveyer belt 7(cladding compacting below putting 6 and conveying mechanism 4 comprises four cladding conveyer belts 7); Two pressure leather jacket cladding conveyer belt 7 front portions of putting between 6 adjacent before and after being located at be in previous pressure leather jacket put 6 below, rear portion is in a rear pressure leather jacket and puts above in the of 6; The front portion being located at the cladding conveyer belt 7 that last pressure leather jacket is put below 6 is in this pressure leather jacket and puts below 6.Two pressure leather jackets adjacent before and after being located at put the cladding conveyer belt 7 between 6, and its anterior undertaking puts 6 claddings rolled through previous pressure leather jacket, and are delivered to a rear pressure leather jacket and put 6; Be located at last pressure leather jacket cladding conveyer belt 7 put below 6 can accept the cladding that suppresses and deliver to shaping crush-cutting mechanism 3.
In the present embodiment, on front side of each pressure leather jacket puts 6, rear side is respectively provided with automatic powder duster 8, two automatic powder duster 8 and this pressure leather jacket puts 6 with the top being in corresponding cladding conveyer belt 7 front portion.That is, be located at before and after adjacent two pressure leather jacket cladding conveyer belt 7 front portions of putting between 6 be in previous pressure leather jacket put 6 and this pressure leather jacket put below the automatic powder duster 8 of 6 both sides; Be located at the front portion of cladding conveyer belt 7 that last pressure leather jacket puts below 6 be in this pressure leather jacket put 6 and this pressure leather jacket put below the automatic powder duster 8 of 6 both sides.
Fillings feed mechanism 2 is located at above shaping crush-cutting mechanism 3, and the discharging opening 21 of fillings feed mechanism 2 is also corresponding with the position, gap 33 between two shaping pressing and cutting rollers 31 down.In the present embodiment, fillings feed mechanism 2 comprises fillings hopper 22 and fillings extruder head 23, and the cavity of fillings extruder head 23 is communicated with bottom fillings hopper 22, and the opening of fillings extruder head 23 lower end forms the discharging opening 21 of fillings feed mechanism 2; Fillings feed mechanism also comprises the stuffings conveying mechanism fillings in fillings hopper 22 can carried to fillings extruder head 23, stuffings conveying mechanism comprises vertical rotating shaft 24 and vertical rotating shaft drive motors 25, vertical rotating shaft drive motors 25 is arranged in frame 1, vertical rotating shaft 24 is located in fillings hopper 22, vertical rotating shaft 24 upper end is connected with the pto of vertical rotating shaft drive motors 25, and vertical rotating shaft 24 is provided with helical blade 26.In addition, also agitator 27(can be provided with as paddle or puddler in vertical rotating shaft 24).
Identical and the one_to_one corresponding of shaping mould unit 32 quantity on two shaping pressing and cutting rollers 31, the plastic product (as dumpling) of shaping mould unit 32 corresponding on two shaping pressing and cutting rollers 31.Crush-cutting structure is provided with at the edge of shaping mould unit 32, the edge of such as, shaping mould unit 32 on one shaping pressing and cutting roller 31 is even surface, the edge of shaping mould unit 32 corresponding on another shaping pressing and cutting roller 31 has projection, by the cooperation between the edge of shaping mould unit 32 corresponding on two shaping pressing and cutting rollers 31, cut while shaping, form separated dumpling.
Shaping crush-cutting mechanism 3 also comprises two bristle rollers 34, two bristle roller 34 and is in the outside of two shaping pressing and cutting rollers 31 respectively and coordinates with two shaping pressing and cutting roller 31 one_to_one corresponding; Bristle roller 34 comprises roll body 341 and the bristle 342(bristle 342 be located on roll body 341 can adopt nylon to make), the bristle 342 on roll body 341 and corresponding shaping pressing and cutting roller 31 surface contact.Bristle roller 34 is consistent with corresponding shaping pressing and cutting roller 31 rotation direction.The effect of bristle roller 34 is the surfaces cleaning shaping pressing and cutting roller 31, by the cladding being bonded at shaping pressing and cutting roller 31 surface that is shaping and that produce when cutting or the cleaning of fillings chip clean, make the mould intracavity wall of each shaping mould unit 32 and edge in next round shaping and cut time keep clean.
Be provided with finished conveying device 9 below shaping crush-cutting mechanism 31, finished conveying device 9 receives and carries out product that is shaping and that obtain after cutting by shaping crush-cutting mechanism 3, and is delivered to frame 1 side.Finished conveying device 9 can adopt conveyer belt.
In addition, frame 1 is provided with stair 10, stair 10 are positioned at pressure skin raw material hopper 51 side (stair 10 are respectively located in two pressure skin raw material hopper 51 sides).These stair 10 can be folding stair, open, fold up when not needing when needing.
As shown in figures 3 to 6, belt roller position automatic adjusting mechanism 63 is pressed to comprise holder 631, position adjustments motor 632, worm screw 633, first worm gear 634, first worm gear installation shaft 635, second worm gear 636, second worm gear installation shaft 637, first roller mount 639 and second tin roller mount pad 6310; Holder 631 is connected with frame 1; Worm screw 633 to be rotatably arranged on holder 631 and to be connected with the pto of position adjustments motor 632; First worm gear installation shaft 635 and the second worm gear installation shaft 637 are all rotatably arranged on holder 631, first worm gear installation shaft 635 and the second worm gear installation shaft 637 are parallel to each other, first worm gear 634 is located in the first worm gear installation shaft 635, second worm gear 636 is located in the second worm gear installation shaft 637, and the first worm gear 634, second worm gear 636 all engages with worm screw 633; First worm gear installation shaft 635 is connected with the first adjusting screw(rod) 6311, first adjusting screw(rod) 6311 and the first worm gear installation shaft 635 axes coincide, the first roller mount 639 is provided with the first screw 6312 screwed with the first adjusting screw(rod) 6311; Second worm gear installation shaft 637 is connected with the second adjusting screw(rod) 6313, second adjusting screw(rod) 6313 and the second worm gear installation shaft 637 axes coincide, second tin roller mount pad 6310 is provided with the second screw 6314 screwed with the second adjusting screw(rod) 6313; The two ends of described second pressure belt roller 61 are rotatably connected (in the present embodiment with the first roller mount 639, second tin roller mount pad 6310 respectively, second pressure belt roller 61 one end is connected with the first roller mount 639 by bearing 6318, and second pressure belt roller 61 other end is connected by bearing 6319 second tin roller mount pad 6310).Second pressure belt roller 61 is parallel to worm screw 633.
In the present embodiment, position 6331 corresponding with the first worm gear 634 on worm screw 633, the position 6332 corresponding with the second worm gear 636 have helical tooth.
First worm gear installation shaft 635, second worm gear installation shaft 637 is all perpendicular to worm screw 633.
Worm screw 633 is arranged on holder 631 by bearing 6315.First worm gear installation shaft 635 is arranged on holder 631 by bearing 6316.Second worm gear installation shaft 637 is arranged on holder 631 by bearing 6317.
In the present embodiment, position adjustments motor 632 adopts stepper motor, and the power output shaft of position adjustments motor 632 is connected with worm screw 633 one end by shaft coupling 6320.
With reference to figure 5 and Fig. 6, in the present embodiment, holder 631 is provided with two the first guide posts 6321 and two the second guide posts 6322, first guide post 6321 and the second guide post 6322 are all parallel to the first adjusting screw(rod) 6311(and are also parallel to the second adjusting screw(rod) 6313 simultaneously), first roller mount 639 is provided with two the first pilot holes 6323, two first guide posts 6321 are in two first pilot holes 6323 respectively, second tin roller mount pad 6310 is provided with two the second pilot holes 6324, and two second guide posts 6322 are in two second pilot holes 6324 respectively.
As shown in figs. 7 to 9, automatic powder duster 8 comprises support body 81, powder hopper 82, feed spool 83, powder sweep dropping control device 84 and powder stirring mechanism; Support body 81 is connected with frame 1; Powder hopper 82 is fixedly mounted on support body 81, is provided with powder outlet 85 bottom powder hopper 82; Feed spool 83 is in below powder outlet 85, and feed spool 83 to be rotatably arranged on support body 81 and to be in transmission connection with a feed spool drive unit; Powder sweep dropping control device 84 to be located on support body 81 and with the surface contact of feed spool 83.
In the present embodiment, powder outlet 85 is for strip opening and its length direction is parallel to feed spool 83, and this strip A/F is even.Powder hopper 82 top is provided with charge door 86.
In the present embodiment, feed spool 83 adopts metal material to make and it has decorative pattern 87 on the surface, and these decorative patterns 87 can adopt annular knurl technique to form (decorative pattern that can be formed with knurling tool roll extrusion on lathe).
With reference to Figure 10, powder is swept dropping control device 84 and is comprised hair brush base 841, and hair brush base 841 is connected with support body 81, hair brush base 841 be provided with sweep whitewash a mao 842(sweep whitewash hair 842 nylon can be adopted to make), sweep the surface contact of whitewashing hair 842 end and feed spool 83.In the present embodiment, hair brush base 841 is in strip and axially extend along feed spool 83, and hair brush base 841 length and feed spool 83 match (hair brush base 841 length can equal or slightly larger than length feed spool 83 with decorative pattern 87 part).
Above-mentioned feed spool drive unit can adopt motor, as servomotor, by regulating the rotating speed of motor power output shaft, the rotating speed of adjustable feed spool 83, thus regulates dusting amount.Transmission mechanism between feed spool drive unit and feed spool 83 can adopt conventional gear train, as tape handler, chain-drive mechanism, gear train etc., shaft coupling also can be adopted to be connected with feed spool by the power output shaft of motor.
In the present embodiment, powder outlet 85 both sides are respectively provided with a limitation baffle plate 88; Limitation baffle plate 88 is installed on powder hopper 82 sidewall, and the lower edges parallel of limitation baffle plate 88 is in feed spool 83, and the gap between the lower limb of limitation baffle plate 88 and feed spool 83 surface is adjustable; Limitation baffle plate 88 is in the outside of powder hopper 82 sidewall.Limitation baffle plate 88 adopts following structure to be connected with powder hopper 82 sidewall: baffle plate 88 of limiting the quantity is provided with the bar hole 811 moved towards up and down, powder hopper 82 sidewall is provided with screw 89, this screw 89 has been threaded bolt 810, the screw rod 8101 of bolt 810 is in bar hole 811, limitation baffle plate 88 is between the head 8102 of powder hopper 82 sidewall and bolt 810, and the size of bolt head 8102 is greater than the width of bar hole 811.By screwing bolts 810, limitation baffle plate 88 is clamped by bolt head 8102 and powder hopper 82 sidewall jointly, limitation baffle plate 88 can be fixed on powder hopper 82 sidewall.
In the present embodiment, powder stirring mechanism comprises swing rotating shaft 812, sweeps powder plate 813 and oscillating control mechanism; Swing rotating shaft 812 to be in powder hopper 82 and to parallel with feed spool 83, swing rotating shaft 812 two ends and be connected with powder hopper 82 sidewall respectively by bearing or axle sleeve, swing rotating shaft 812 one end is connected with oscillating control mechanism; Sweep powder plate 813 to be arranged on to swing in rotating shaft 812 and be in and to swing on the downside of rotating shaft 812, sweep powder plate 813 lower edge in powder outlet 85.Sweep powder plate 813 and be provided with multiple through hole 814, these through holes 814 are uniformly distributed sweeping on powder plate 813.With reference to figure 7 and Fig. 9, above-mentioned oscillating control mechanism comprises eccentric wheel 815, drive link 816 and swing arm 817, feed spool 83 one end is located at by eccentric wheel 815, drive link 816 lower end is provided with the circular hole 818 matched with eccentric wheel 815, eccentric wheel 815 is in circular hole 818, drive link 816 upper end and swing arm 817 one end hinged, swing arm 817 other end with swing rotating shaft 812 be fixedly connected with.Also be provided with two powders in powder hopper 82 and stir plate 819, two powders stir plate 819 and are located at swing rotating shaft 812 both sides respectively, swing in rotating shaft 812 and be installed with link 820, powder is stirred plate 819 and is connected with link 820 by connecting rod 821, and described plate 819 is stirred with powder respectively in connecting rod 821 two ends, link 820 is hinged.In the present embodiment, two link 820, links 820 are installed in swing rotating shaft 812 and stirs plate 819 by a connecting rod 821 and powder and be connected, another link 820 stirs plate 819 by another connecting rod 821 and powder and is connected; Sweep powder plate 813 to be connected with two links 820.
In the present embodiment, support body 81 is provided with two at feed spool 83 striker plate 822 that axially position is adjustable, striker plate 822 is between powder outlet 85 and feed spool 83, wherein a striker plate 822 is in the top of feed spool 83 one end, and another striker plate 822 is in the top of feed spool 83 other end.Striker plate 822 can cover the end of feed spool 83, and powder can not be dropped on the part that feed spool 83 end is covered by it.
Brief description is this full-automatic operation principle of pressing suitcase filling integrally forming machine once:
(1) complete machine operation principle: when producing, in two pressure skin raw material hoppers 51, add the material for pressing skin, this material is the wet feed group (as dough) through tentatively stirring, kneading; And fillings is added in fillings hopper 22.Two cladding compactings and conveying mechanism 4 suppress one deck cladding respectively, and are delivered to by the cladding be pressed between two shaping pressing and cutting rollers 31; Fillings for depositing fillings, and exports between two-layer cladding by some by fillings feed mechanism 2; In shaping crush-cutting mechanism 3, the two-layer cladding that centre accompanies fillings enters between two shaping pressing and cutting rollers 31, and two shaping pressing and cutting rollers 31 relatively rotate, and carry out shaping and cut, and form separated product (as dumpling).
(2) operation principle of fillings feed mechanism 2: when vertical rotating shaft drive motors 25 drives vertical rotating shaft 24 to rotate, helical blade 26 promotes fillings and carries to the discharging opening 21 of fillings feed mechanism 2 and extrude; Meanwhile, the agitator 27 in vertical rotating shaft 24 can stir fillings.
(3) operation principle of cladding compacting and conveying mechanism 4: the material in pressure skin raw material hopper 51 is carried to extrusion die 52 by conveying worm 53, discharging opening 54 from extrusion die 52 after material enters the cavity of extrusion die 52 is extruded, and what extrude from the discharging opening 54 of extrusion die 52 is continuous print ribbon blank; Ribbon blank enters each pressure leather jacket successively and puts between in 6 two pressure belt rollers 61, is rolled into certain thickness cladding.Four pressure leather jackets are put 6 and are carried out rolling operation successively, and the pressure leather jacket of foremost is put 6 and rolled the ribbon blank that the discharging opening 54 from extrusion die 52 is extruded, and its overbottom pressure leather jacket is put 6 and rolled further putting 6 claddings be rolled into by previous pressure leather jacket.Usually, a rear pressure leather jacket gap of to put in 6 between two pressure belt rollers 61 is less than previous pressure leather jacket and puts gap in 6 between two pressure belt rollers 61, and cladding is put 6 ironed, compactings gradually by each pressure leather jacket; Last pressure leather jacket gap of putting in 6 between two pressure belt rollers 61 determines the thickness of the cladding finally obtained.
Be located at the pressure leather jacket automatic powder duster 8 put on front side of in the of 6 powder to be sprinkling upon on cladding conveyer belt 7 front portion that this pressure leather jacket puts below 6, between cladding one side and cladding conveyer belt 7, form a powder layer; Be located at the pressure leather jacket automatic powder duster 8 put on rear side of in the of 6 powder to be sprinkling upon and to put on the another side of the cladding that 6 roll through this pressure leather jacket, the another side of cladding formed a powder layer, like this, all there is a powder layer on the two sides of putting the cladding that 6 roll through this pressure leather jacket.
(4) operation principle of belt roller position automatic adjusting mechanism 63 is pressed: when needing to regulate the position of second the pressure belt roller 61 be arranged on the first roller mount 639 and second tin roller mount pad 6310, the requirement of the gap length between belt roller 61 each and every one is pressed by this second pressure belt roller 61 and first, determine this second pressure belt roller 61 need towards or the distance of first pressure belt roller 61 movement dorsad, then make the power output shaft of position adjustments motor 632 rotate corresponding revolution forward or backwards.
When the power output shaft of position adjustments motor 632 rotates, worm screw 633 is driven to rotate, worm screw 633 drives the first worm gear 634 again, second worm gear 636 synchronous axial system, now, first adjusting screw(rod) 6311 rotates with the first worm gear installation shaft 635, second adjusting screw(rod) 6313 rotates with the second worm gear installation shaft 637, first adjusting screw(rod) 6311 screws in the degree of depth of the first screw 6312, the degree of depth that second adjusting screw(rod) 6313 screws in the second screw 6314 synchronously changes, the first roller mount 639 and second tin roller mount pad 6310 is made to move same distance in the same way, like this, be arranged on the first roller mount 639 and second tin roller mount pad 6310 second pressure belt roller 61 entirety towards or dorsad first pressure belt roller 61 move corresponding distance, thus realize the automatic adjustment of this second pressure belt roller 61 position, change this second pressure belt roller 61 and first press gap length between belt roller 61.
By coordinating between the first guide post 6321 with the first pilot hole 6323, the first roller mount 639 can be made to move along the first guide post 6321; By coordinating between the second guide post 6322 with the second pilot hole 6324, second tin roller mount pad 6310 can be made to move along the second guide post 6322.
(5) operation principle of automatic powder duster 8: powder hopper 82 is for holding powder, and powder drops to feed spool 83 from powder outlet 85 under gravity; Feed spool 83 rotates under the driving of feed spool drive unit, is taken away by the powder dropped in the above; When powder is through powder outlet 85 edge, the unnecessary powder in top is erased (when the edge of baffle plate 88 lower limb of limiting the quantity lower than powder outlet 85 in the edge of powder outlet 85, the unnecessary powder in top is erased by limitation baffle plate 88 lower limb), feed spool 83 forms certain thickness powder layer; Subsequently, powder layer moves to powder when sweeping dropping control device 84 position, and powder is swept dropping control device 84 and scanned out by the powder layer on feed spool 83, and powder scatters under gravity.
When feed spool drive unit drives feed spool 83 to rotate, eccentric wheel 815, along with rotation, by the thrusting action of eccentric wheel 815 pairs of circular hole 818 inner edges, makes the position of transmission lever 816 lower end change, thus drive swing arm 817 reciprocally swinging by drive link 816, swing rotating shaft 812 reciprocating rotation.
When swinging rotating shaft 812 reciprocating rotation, link 820, along with swing, sweeps powder plate 813 around swing rotating shaft 812 reciprocally swinging, like this, sweeps powder plate 813 and can stir powder near powder outlet 85, be conducive to powder and evenly drop on feed spool 83; Meanwhile, link 820 drives powder to stir plate 819 by connecting rod 821 and moves in powder hopper 82, stir the powder in powder hopper 82, is conducive to powder and drops to powder outlet 85.
By regulating the gap length between the lower limb of limitation baffle plate 88 and feed spool 83 surface, the thickness of powder layer above adjustable feed spool 83, thus regulate dusting amount.
By regulating striker plate 822 in feed spool 83 position axially, adjustable feed spool 83 can accept the length of the part of powder, thus regulates powder layer in feed spool 83 length axially, realizes the adjustment of duster dusting scope.
Figure 11-Figure 13 illustrates and can be used for another kind of automatic powder duster of the present utility model, and the powder stirring mechanism that this automatic powder duster adopts is different from the automatic powder duster structure shown in Fig. 7-Figure 10, and does not arrange striker plate 822; The structure of remainder is identical with the automatic powder duster shown in Fig. 7-Figure 10.
As shown in figures 11-13, in this automatic powder duster 8, powder stirring mechanism comprises swing rotating shaft 812, oscillating control mechanism and multiple agitator 823; Swing rotating shaft 812 to be in powder hopper 82 and to parallel with feed spool 83, swing rotating shaft 812 two ends and be connected with powder hopper 82 sidewall respectively by bearing or axle sleeve, swing rotating shaft 812 one end is connected with oscillating control mechanism; Each agitator 823 is installed in and swings in rotating shaft 812 and be arranged in order along the axis swinging rotating shaft 812.Agitator 823 comprises Connection Block 8231 and three puddlers 8232, Connection Block 8231 is fixedly mounted on and swings in rotating shaft 812, three puddlers 8232 respectively have one end to be connected with Connection Block 8231, wherein a puddler 8232 is in and swings on the downside of rotating shaft 812, and all the other two puddlers 8232 are in respectively and swing rotating shaft 812 left and right sides; Be in the main powder stirred near powder outlet 85 of puddler 8232 swung on the downside of rotating shaft 812, be in the puddler 8232 swinging rotating shaft 812 left and right sides and mainly stir the powder being in powder hopper 82 middle and upper part.
Above-mentioned oscillating control mechanism comprises cam 824, swing arm 817, back-moving spring 825 and limited block 826, cam 824 is located at feed spool 83 one end, swing arm 817 one end is fixedly connected with swing rotating shaft 812, swing arm 817 other end coordinates with the gabarit of cam 824, and (radius of cam 824 increases gradually by cam rotation direction, a step is had, reference shape Figure 13 of its gabarit) at radius maximum and the minimum place of radius; Limited block 826 is located on support body 81 or on powder hopper 82 sidewall; Limited block 826 is in swing arm 817 side, swing arm 817 cam 824 act under dorsad limited block 826 swing, and swing arm 817 can swing towards limited block 826 or have towards the trend of limited block 826 swing (when cam 824 rotates and contacts swing arm 817 end under back-moving spring 825 acts on, driving swing arm 817 dorsad limited block 826 swings, pendulum angle increases gradually, and now back-moving spring 825 makes swing arm 817 have the trend swung towards limited block 826; When radius maximum contact swing arm 817 end of cam 824, swing arm 817 reaches maximum at the direction pendulum angle of limited block 826 dorsad; Subsequently, when the step on cam 824 between radius maximum and the minimum place of radius is crossed in swing arm 817 end, swing arm 817 can swing towards limited block 826 under back-moving spring 825 acts on, when swing arm 817 touches limited block 826, swing arm 817 is reaching maximum towards the direction pendulum angle of limited block 826).Back-moving spring 825 adopts torque spring, and the spiral part of back-moving spring 825 is socketed in and swings in rotating shaft 812, and back-moving spring 825 one end is connected with powder hopper 82 sidewall, and back-moving spring 825 other end is connected with the position of swing rotating shaft 812 departing from its axis.
Claims (10)
1. automatically press suitcase filling integrally forming machine for one kind, comprise frame, fillings feed mechanism and shaping crush-cutting mechanism, fillings feed mechanism and shaping crush-cutting mechanism are arranged in frame, shaping crush-cutting mechanism comprises two shaping pressing and cutting rollers, shaping pressing and cutting roller is provided with multiple shaping mould unit, it is characterized in that: described full-automatic pressure suitcase filling integrally forming machine also comprises two can be suppressed and cladding compacting and the conveying mechanism of carrying cladding, two cladding compactings and conveying mechanism are in shaping crush-cutting mechanism both sides respectively, the cladding that cladding compacting and conveying mechanism are pressed into is delivered between two shaping pressing and cutting rollers, the discharging opening of fillings feed mechanism is corresponding with shaping crush-cutting mechanism position.
2. full-automatic pressure suitcase filling integrally forming machine according to claim 1, it is characterized in that: described cladding compacting and conveying mechanism comprise extrusion molding apparatus and at least one pressure leather jacket is put, each pressure leather jacket is put and is located at extrusion molding apparatus rear successively along feed direction; Extrusion molding apparatus comprises pressure skin raw material hopper and extrusion die, and the cavity of extrusion die is communicated with pressure skin raw material hopper, is provided with the conveying worm material in pressure skin raw material hopper can carried to extrusion die in pressure skin raw material hopper; Pressure leather jacket put comprise be laminated and in relative rotation two pressure belt rollers.
3. full-automatic pressure suitcase filling integrally forming machine according to claim 2, is characterized in that: described pressure leather jacket is put and also comprised two antiseized scraper plates, and two antiseized scraper plates and two press belt roller one_to_one corresponding; Antiseized scraper plate to be in below corresponding pressure belt roller and with this pressure belt roller intimate surface contact.
4. full-automatic pressure suitcase filling integrally forming machine according to claim 2, it is characterized in that: during described pressure leather jacket is put, first pressure belt roller is rotatably arranged in frame, and second pressure belt roller is arranged in frame by pressure belt roller position automatic adjusting mechanism;
Pressure belt roller position automatic adjusting mechanism comprises holder, position adjustments motor, worm screw, the first worm gear, the first worm gear installation shaft, the second worm gear, the second worm gear installation shaft, the first roller mount and second tin roller mount pad; Holder is connected with frame; Worm screw to be rotatably arranged on holder and to be connected with the pto of position adjustments motor; First worm gear installation shaft and the second worm gear installation shaft are all rotatably arranged on holder, first worm gear installation shaft and the second worm gear installation shaft are parallel to each other, first worm gear is located in the first worm gear installation shaft, second worm gear is located in the second worm gear installation shaft, and the first worm gear, the second worm gear are all and worm engaging; First worm gear installation shaft is connected with the first adjusting screw(rod), the first adjusting screw(rod) and the first worm gear installation shaft axes coincide, the first roller mount is provided with the first screw screwed with the first adjusting screw(rod); Second worm gear installation shaft is connected with the second adjusting screw(rod), the second adjusting screw(rod) and the second worm gear installation shaft axes coincide, second tin roller mount pad is provided with the second screw screwed with the second adjusting screw(rod); The two ends of described second pressure belt roller are rotatably connected with the first roller mount, second tin roller mount pad respectively.
5. full-automatic pressure suitcase filling integrally forming machine according to claim 2, is characterized in that: adjacent two, front and back pressure leather jackets are provided with cladding conveyer belt between putting, and last pressure leather jacket is put below and is also provided with cladding conveyer belt; Two pressure leather jackets adjacent before and after being located at put between cladding conveyer belt front portion be in that previous pressure leather jacket puts below, rear portion is in a rear pressure leather jacket side of being set up; Be located at front portion of cladding conveyer belt that last pressure leather jacket puts below to be in this pressure leather jacket and to put below; Each pressure leather jacket puts front side, rear side is respectively provided with an automatic powder duster, and two automatic powder dusters and this pressure leather jacket put the top with being in corresponding cladding conveyer belt front portion.
6. full-automatic pressure suitcase filling integrally forming machine according to claim 5, is characterized in that: described automatic powder duster comprises support body, powder hopper, feed spool and powder and sweeps dropping control device; Support body is connected with frame; Powder hopper is fixedly mounted on support body, is provided with powder outlet bottom powder hopper; Feed spool is in below powder outlet, and feed spool to be rotatably arranged on support body and to be in transmission connection with a feed spool drive unit; Powder sweep dropping control device to be located on support body and with the surface contact of feed spool.
7. full-automatic pressure suitcase filling integrally forming machine according to claim 6, it is characterized in that: described powder outlet side is provided with limitation baffle plate, or powder outlet both sides is respectively provided with a limitation baffle plate; Limitation baffle plate is installed on powder hopper sidewall, and the lower edges parallel of limitation baffle plate is in feed spool, and the gap between the lower limb of limitation baffle plate and feed spool surface is adjustable.
8. full-automatic pressure suitcase filling integrally forming machine according to claim 6, is characterized in that: described automatic powder duster also comprises powder stirring mechanism, and powder stirring mechanism comprises swing rotating shaft, sweeps powder plate and oscillating control mechanism; Swing rotating shaft to be in powder hopper and to parallel with feed spool, swing rotating shaft two ends and be connected with powder hopper sidewall respectively by bearing or axle sleeve, swing rotating shaft one end is connected with oscillating control mechanism; Sweep powder plate to be arranged on to swing in rotating shaft and be in and to swing on the downside of rotating shaft, sweep powder plate lower edge in powder outlet; Also be provided with two powders in powder hopper and stir plate, two powders stir plate and are located at swing rotating shaft both sides respectively, swing in rotating shaft and be installed with link, powder is stirred plate and is connected with link by connecting rod, and described plate is stirred with powder respectively in connecting rod two ends, link is hinged.
9. full-automatic pressure suitcase filling integrally forming machine according to claim 6, is characterized in that: described automatic powder duster also comprises powder stirring mechanism, and powder stirring mechanism comprises swing rotating shaft, oscillating control mechanism and multiple agitator; Swing rotating shaft to be in powder hopper and to parallel with feed spool, swing rotating shaft two ends and be connected with powder hopper sidewall respectively by bearing or axle sleeve, swing rotating shaft one end is connected with oscillating control mechanism; Each agitator is installed in and swings in rotating shaft and be arranged in order along the axis swinging rotating shaft.
10. full-automatic pressure suitcase filling integrally forming machine according to claim 1, is characterized in that: described shaping crush-cutting mechanism also comprises two bristle rollers, and two bristle rollers are in the outside of two shaping pressing and cutting rollers respectively and coordinate with two shaping pressing and cutting roller one_to_one corresponding; Bristle roller comprises roll body and is located at bristle, the bristle on roll body and the corresponding shaping pressing and cutting roller surface contact on roll body.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520089642.3U CN204579863U (en) | 2015-02-07 | 2015-02-07 | Full-automatic pressure suitcase filling integrally forming machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520089642.3U CN204579863U (en) | 2015-02-07 | 2015-02-07 | Full-automatic pressure suitcase filling integrally forming machine |
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| CN204579863U true CN204579863U (en) | 2015-08-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104544522A (en) * | 2015-02-07 | 2015-04-29 | 汕头市德隆机械设备有限公司 | Full-automatic wrapper pressing and stuffing integrated forming machine |
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2015
- 2015-02-07 CN CN201520089642.3U patent/CN204579863U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104544522A (en) * | 2015-02-07 | 2015-04-29 | 汕头市德隆机械设备有限公司 | Full-automatic wrapper pressing and stuffing integrated forming machine |
| CN104544522B (en) * | 2015-02-07 | 2016-08-17 | 汕头市德隆机械设备有限公司 | Full-automatic pressure suitcase filling integrally forming machine |
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