CN100488371C - Bread cutting and forming apparatus - Google Patents

Bread cutting and forming apparatus Download PDF

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Publication number
CN100488371C
CN100488371C CNB2005101049482A CN200510104948A CN100488371C CN 100488371 C CN100488371 C CN 100488371C CN B2005101049482 A CNB2005101049482 A CN B2005101049482A CN 200510104948 A CN200510104948 A CN 200510104948A CN 100488371 C CN100488371 C CN 100488371C
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China
Prior art keywords
conveyer belt
belt
wheel
cutting
bread
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Expired - Fee Related
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CNB2005101049482A
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Chinese (zh)
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CN1771815A (en
Inventor
绳以健
李燕东
吴振龙
何永水
王新全
郭文清
刘嘉喜
穆军
宋春其
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Quartermaster Research Institute of General Logistics Department of CPLA
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Quartermaster Research Institute of General Logistics Department of CPLA
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Publication of CN100488371C publication Critical patent/CN100488371C/en
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Abstract

The bread cutting and forming apparatus includes one frame, cutting machine, forming machine and control circuit. It features the cutting machine including auger compartment, detachable material bin, motor, reducer, two augers set inside the auger compartment and connected to the reducer and two layer cutting sleeve; and the forming machine including three-layer reciprocating horizontal conveyer belts, driving motor, reducer, reducing kneading channel of semi-circular cross section in the top of the upper layer conveyer belt, reducing vertical kneading channel in the middle layer conveyer belt, pressing channel comprising one pair of rolls to connect the middle layer conveyer belt and the low layer conveyer belt, and spring support damping plate in the top of the lower layer conveyer belt. The bread cutting and forming apparatus can produce unbaked bread in regular shape.

Description

A kind of bread cutting and forming apparatus
Technical field
The present invention relates to a kind of cutting and forming apparatus, particularly bread cutting and forming apparatus about using in a kind of bread production process.
Background technology
The labour intensity of dough chunking moulding is very big, is unpractical by manually being blocked into profile group, therefore must take mechanization piecemeal molding mode.And there is following problem in domestic dough cutting machine former at present: 1, domestic cutting machine generally is to adopt single screw feeder squash type equipment, because muscle degree height, the viscosity of dough are big, therefore equipment poor continuity in process of production be difficult for cutting evenly, and equipment occupation space is bigger.2, utilize the piston type splitting equipment abroad, its principle mainly is to utilize cover contraction negative pressure in the piston, suck dough, the whole rotation cutting of piston cylinder dough, again contained dough in the cylinder is resetted with cover in the piston and eject, the continuity of this equipment is better, but the equipment profile is bigger, and weight reaches more than the 300Kg.3, the main both at home and abroad at present vertical molding machine that adopts, volume is big, Heavy Weight, bread base out-of-shape is not suitable for the serialization production operation.
Summary of the invention
At the problems referred to above, the purpose of this invention is to provide a kind of equipment volume little, can serialization excision forming dough, and dough is cut apart evenly the bread cutting and forming apparatus of shape high conformity.
For achieving the above object, the present invention takes following technical scheme: a kind of bread cutting and forming apparatus, it comprises a frame, on described frame, cutting machine is set, make-up machine and control circuit, it is characterized in that: described cutting machine comprises: be arranged on the screw feeder storehouse on the described frame, be connected the detachable hopper of described screw feeder storehouse import, be arranged on the motor on the described frame, the decelerator that connects described motor, be arranged on the equidistant twin screws that connects described decelerator in the described screw feeder storehouse, by interior, the cutting sleeve that urceolus is formed is installed in the outlet of described screw feeder storehouse, in described, urceolus circumference bottom correspondence is provided with a window, one photoelectric sensor is set on the frame of described beneath window, described inner core circumferential upper part is provided with a drive rod, described urceolus circumferential upper part is provided with a chute that is set in described drive rod, and described drive rod connects a motor by a linkage, and the driving switch of the described motor that is connected with described linkage is connected described control circuit respectively with photoelectric sensor; Described make-up machine comprises: motor, the transmission device of the conveyer belts of three layers of reciprocal setting and the described conveyer belt of driving, described three layers of conveyer belt import of conveyer belt at the middle and upper levels are positioned at the outlet of described cutting machine, and the top of described upper strata conveyer belt is provided with the stranding circular channel of half circular section convergent; The import of middle level conveyer belt is positioned at the outlet below of described upper strata conveyer belt in described three layers of conveyer belt, one side of described middle level conveyer belt is provided with a vertical conveyer belt, opposite side is provided with a vertical baffle plate, forms the upright stranding passage of a convergent between described vertical conveyer belt and the baffle plate; Between the import of conveying belt of lower floor a compressing tablet mechanism is set in the outlet of described middle level conveyer belt and the described three layers of conveyer belt, described conveying belt of lower floor top is provided with one by spring-supported chain type damper, the inlet of described chain type damper is circular-arc and upwarps, the outlet of described chain type damper connects a spring bearer plate, and the bottom surface of described spring bearer plate is equipped with one deck wool felt.
The linkage of described cutting machine comprises the motor-driven pinion that is connected by with described linkage, gear wheel with pinion, be eccentrically set on the slide block of described gear wheel one side, slide over rocking arm on the described slide block by elongated slot, one end of described rocking arm is fixed on the described frame, the other end connects a connecting rod, and the other end of described connecting rod connects the drive rod on the described cutting sleeve.
Described compressing tablet mechanism is a pair of milling roller in relative rotation.
The transmission device that drives described three layers of reciprocal transportation band comprises that two covers by a described driven by motor drive circulation, described first endless-chain comprises a belt wheel, a transition wheel, the driving wheel of two milling rollers, the driving wheel of conveying belt of lower floor, another transition wheel that is arranged on the described motor output shaft, and drives belt wheel, transition wheel, the driving wheel of two milling rollers, the driving wheel of conveying belt of lower floor and the belt that another transition wheel is provided with that circulates around described first; Described second drives circulation comprises, with the driving wheel of the driving wheel of a nip drum belt wheel of the wherein coaxial setting of driving wheel of a milling roller, upper strata conveyer belt, a transition wheel, middle level conveyer belt, with a belt wheel of the coaxial setting of driving wheel of another milling roller, and drive the nip drum belt wheel of circulation, driving wheel, transition wheel, the driving wheel of middle level conveyer belt and the belt that belt wheel is provided with of upper strata conveyer belt around described second; With the coaxial bevel-gear sett that also is provided with of described nip drum belt wheel, the belt wheel on the output shaft of described bevel gear connects the driving wheel of described upright stranding passage upper conveyor belt by belt.
Horizontally set one moulding bread conveyer belt below the outlet of described conveying belt of lower floor, described conveying belt of lower floor exit is provided with a photoelectric sensor, and the driving switch of described moulding bread conveyer belt is connected described control circuit respectively with the photoelectric sensor that described conveying belt of lower floor exit is provided with.
The present invention is owing to adopted above technical scheme, and it has the following advantages: 1, the present invention makes positive direction extruding force size suitably owing to adopt the mode of equidistant twin screws extruding, and extrude dough is quick, and continuity is good, is convenient to cut equably dough.2, the present invention has realized that the contraction type between the inside and outside tube cuts off because the cutting sleeve that adopts inner and outer sleeves to form drives the inner core rotation by drive rod, has overcome existing equipment and has cut apart dough outward and cling the not scissile difficult problem of cutter.3, the present invention adopts photoelectric sensor to survey the length of dough, solves the divided in equal amounts problem of dough; Based on the accuracy of photoelectric sensor, the dough weight that makes the present invention cut is even, the accuracy height.By adjusting the installation site of photoelectric sensor, the weight that can regulate the dough that cuts makes the present invention use applicable to the production of the bread of plurality of specifications, weight, and the scope of application is wide.4, three layers of conveyer belt of the present invention adopt reciprocal horizontal setting, make dough fall three shapings, make prepared bread base quality even, fine and close, do not contain bubble through five times of importing and exporting, guarantee the quality of subsequent handling, had the effect that makes bread base regular shape, unanimity.5, the design of each several part of the present invention has taken into full account the reduction equipment volume, reduced the problem of the weight of equipment, with the each several part rational deployment, particularly the space is saved in the setting of three layers of conveyer belt and various motor, transmission device especially, and the present invention can be used in various limited places, space.
Description of drawings
Fig. 1 is a cutting machine structure schematic diagram of the present invention;
Fig. 2 is the schematic top plan view of Fig. 1;
Fig. 3 is the right view of Fig. 1;
Fig. 4 is a shaping machine structure schematic diagram of the present invention;
Fig. 5 is the schematic side view of Fig. 4;
Fig. 6 is a make-up machine transmission device schematic diagram of the present invention;
Fig. 7 is that the present invention cuts the tube-in-tube structure schematic diagram.
The specific embodiment
For structure of the present invention and obtained effect clearly are described, now lift embodiments of the invention and conjunction with figs. is elaborated.
As Fig. 1, shown in Figure 5, the present invention includes the cutting machine 1, make-up machine 2 and the control circuit that are arranged on the frame.
As Fig. 1~3 and shown in Figure 7, cutting machine 1 comprises screw feeder storehouse 3, be connected the detachable hopper 4 of screw feeder storehouse 3 imports, be arranged on the motor 5 on the frame, the decelerator 6 that connects motor 5, be arranged on the equidistant twin screws 7,8 of connection reducer 6 in the screw feeder storehouse 3, be installed in 3 outlets of screw feeder storehouse, by inside and outside tube 9, the 10 cutting sleeves of forming.Inside and outside tube 9,10 circumference bottom correspondences are provided with a window 11,12, and window 11,12 belows are provided with a photoelectric sensor 13, but and its position up-down adjustment.The circumferential upper part of inner core 9 is provided with a drive rod 14, and the circumferential upper part of urceolus 10 is provided with the chute 15 of a sheathed drive rod 14, and drive rod 14 connects a motor 17 by a linkage 16, and the driving switch of motor 17 is connected control circuit with photoelectric sensor 13.
During cutting machine 1 work, motor 5 drives twin screws 7 by decelerator 6,8 is quick, continuously to be arranged on 3 exits, screw feeder storehouse in, outer sleeve 9, dough is carried in 10 extruding, the dough that is extruded is from interior, urceolus 9,10 window 11,12 hang downwards, when dough hangs detecting location to photoelectric sensor 13, just can drive drive rod 14 swings by linkage 16 by control circuit starter motor 17, inner sleeve 9 is rotated, cut off the dough stretched out window 11, the difficult problem that dough easily clung cutter when this contraction type cut-out mode had overcome existing cutter sweep cutting.The change in location of the photoelectric sensor 13 in the cutting machine 1 can change the length of cutting dough, just changes the weight of the dough that cuts, to satisfy the requirement to the bread Different Weight.
As Fig. 4, Fig. 5, shown in Figure 6, make-up machine 2 comprises the conveyer belt 21,22,23 that upper, middle and lower-ranking back and forth is provided with and drives motor 24, the transmission device 25 of conveyer belt.
The import of upper strata conveyer belt 21 is positioned at the outlet of cutting machine 1, and the top of upper strata conveyer belt 21 is provided with the stranding circular channel 26 of half circular section convergent.Upper strata conveyer belt 21 has been formed the artificial once-forming process of rubbing the circle principle with the hands of simulation with stranding circular channel 26, the stranding circle and location of dough have been realized, it is inconsistent because of soft durometer to have solved dough, cut apart back otch section burr many, out-of-shape, and dough drops easily produce the problem that the position is offset on the make-up machine conveyer belt.
The import of middle level conveyer belt 22 is positioned at the outlet below of upper strata conveyer belt 21, and a side of middle level conveyer belt 22 is provided with a vertical conveyer belt 27, and opposite side is provided with a vertical baffle plate 28, forms the upright stranding passage of a convergent between conveyer belt 27 and the baffle plate 28.Dough is after once-forming is rubbed circle with the hands, drop on middle level conveyer belt 22, the upright conveyer belt of rubbing with the hands 27 and baffle plate 28 vertical rubbing, form vertical column gradually, and accurately lead middle level and conveying belt of lower floor 22, the compressing tablet mechanism that is provided with between 23, compressing tablet mechanism can be a pair of milling roller in relative rotation 29,30, the outlet of middle level conveyer belt 22 is positioned at the import of compressing tablet mechanism, the import of conveying belt of lower floor 23 is positioned at the outlet of compressing tablet mechanism, the effect of compressing tablet mechanism is the carbon dioxide of fully getting rid of in the dough, make dough sheet quality even compact, do not contain bubble, guarantee the quality that proofs of follow-up moulding bread base.
Conveying belt of lower floor 23 tops are provided with chain type damper 31, and the inlet of chain type damper 31 is circular-arc and upwarps, and chain type damper 31 is netted for conventional products.Afterbody at chain type damper 31 supports a pressing plate 33 by spring 32, in the bottom of pressing plate 33 one deck wool felt is set.The dough sheet that enters conveying belt of lower floor 23 at first under the elastic damping effect of chain type damper 31, is twisted into volume with dough sheet, and the wool felt on spring bearer plate 33 is rubbed long shaping with the hands again, obtains the shape unanimity, meets the bread base of technological requirement.
For the bread base after the moulding is transported to next process, the moulding bread conveyer belt 35 that drives by motor 34 at the outlet horizontally set one of conveying belt of lower floor 23, and a photoelectric sensor (not shown) is set in the exit of conveying belt of lower floor 23, the driving switch of motor 34 is connected control circuit respectively with photoelectric sensor.Like this as long as photoelectric sensor has detected a loaf of bread and passes through, the motor 34 of moulding bread conveyer belt 35 will start and takes one pace forward.
In the foregoing description, the linkage 16 that is connected with drive rod 14 in the cutting machine 1 can be various structures, such as: as shown in Figure 7, linkage 16 comprises the pinion 37 that motor 17 drives, and with the gear wheel 38 of pinion 37 engagements, is eccentrically set on the slide block 39 of gear wheel 38 1 sides, slide over Rocker arm 40 on the slide block 39 by elongated slot 40; end of Rocker arm 40 is fixed on the frame, and the other end connects a connecting rod 41, the other end of connecting rod 41 connects the drive rod 14 on the cutting sleeve.
In the foregoing description, the transmission device 25 in the make-up machine 2 between motor 24 and each conveyer belt can be taked various versions.As shown in Figure 6, one belt wheel 251 is set on the output shaft of motor 24,, on the driving wheel 255,256 and one second transition wheel 257 of the driving wheel 254 of a transition wheel 253, conveying belt of lower floor 23, two milling rollers 29,30, form first and drive circulation by a belt 252 windings.The also coaxial nip drum belt wheel 258 that is provided with of the driving wheel 255 of milling roller 29, also be provided with bevel-gear sett 259 coaxial with it, bevel gear 259 output shafts drive the upright driving shaft 260 of rubbing passage upper conveyor belt 27 with the hands and rotate.Go back one belt 261 of winding simultaneously on the nip drum belt wheel 258, its walk around driving wheel 262, transition wheel 263, the middle level conveyer belt 22 of upper strata conveyer belt 21 driving wheel 264, with the belt wheel 265 of the driving wheel 256 coaxial settings of milling roller 30 after get back to nip drum belt wheel 258, form second and drive circulation.
The present invention is with the signal of the photoelectric sensor triggering signal as circuit start, and this kind control circuit is a mature technology, can adopt multiple circuit form to realize, does not repeat them here.
In sum, cutting machine of the present invention adopts the twin screws fashion of extrusion, has overcome the extruding of existing equipment list screw feeder The shortcoming of the poor continuity that mode exists in process of production, and by the cutting-sleeve that inside and outside tube forms, not only cut Cut evenly, and overcome the difficult problem that dough clings cutter when cutting apart. Detect the length of dough by photoelectric sensor Degree makes the dough error of cutting apart little, has realized continuously, has cut fast, accurately dough, and dwindled equipment Volume and weight have reduced floor space, have improved space availability ratio. Three layers of conveyer belt of make-up machine of the present invention are adopted With reciprocating type horizontal setting, the vertical forming machine than in the past has the advantages such as volume is little, lightweight. This The invention forming machine carries out three shapings altogether to dough, can receive to make bread base regular shape, consistent effect.

Claims (7)

1, a kind of bread cutting and forming apparatus, it comprises a frame, and cutting machine, make-up machine and control circuit are set on described frame, it is characterized in that:
Described cutting machine comprises: be arranged on the screw feeder storehouse on the described frame, be connected the detachable hopper of described screw feeder storehouse import, be arranged on the motor on the described frame, the decelerator that connects described motor, be arranged on the equidistant twin screws that connects described decelerator in the described screw feeder storehouse, by interior, the cutting sleeve that urceolus is formed is installed in the outlet of described screw feeder storehouse, in described, urceolus circumference bottom correspondence is provided with a window, one photoelectric sensor is set on the frame of described beneath window, described inner core circumferential upper part is provided with a drive rod, described urceolus circumferential upper part is provided with a chute that is set in described drive rod, described drive rod connects a motor by a linkage, and the driving switch of the described motor that is connected with described linkage is connected described control circuit respectively with photoelectric sensor;
Described make-up machine comprises: motor, the transmission device of the conveyer belts of three layers of reciprocal setting and the described conveyer belt of driving, described three layers of conveyer belt import of conveyer belt at the middle and upper levels are positioned at the outlet of described cutting machine, and the top of described upper strata conveyer belt is provided with the stranding circular channel of half circular section convergent; The import of middle level conveyer belt is positioned at the outlet below of described upper strata conveyer belt in described three layers of conveyer belt, one side of described middle level conveyer belt is provided with a vertical conveyer belt, opposite side is provided with a vertical baffle plate, forms the upright stranding passage of a convergent between described vertical conveyer belt and the baffle plate; Between the import of conveying belt of lower floor a compressing tablet mechanism is set in the outlet of described middle level conveyer belt and the described three layers of conveyer belt, described conveying belt of lower floor top is provided with one by spring-supported chain type damper, the inlet of described chain type damper is circular-arc and upwarps, the outlet of described chain type damper connects a spring bearer plate, and the bottom surface of described spring bearer plate is equipped with one deck wool felt.
2, bread cutting and forming apparatus as claimed in claim 1, it is characterized in that: the linkage of described cutting machine comprises the motor-driven pinion that is connected by with described linkage, gear wheel with pinion, be eccentrically set on the slide block of described gear wheel one side, slide over rocking arm on the described slide block by elongated slot, one end of described rocking arm is fixed on the described frame, and the other end connects a connecting rod, and the other end of described connecting rod connects the drive rod on the described cutting sleeve.
3, bread cutting and forming apparatus according to claim 1 is characterized in that: described compressing tablet mechanism is a pair of milling roller in relative rotation.
4, as bread cutting and forming apparatus as described in the claim 2, it is characterized in that: described compressing tablet mechanism is a pair of milling roller in relative rotation.
5, as claim 3 or 4 described bread cutting and forming apparatus, it is characterized in that: the transmission device that drives described three layers of reciprocal transportation band comprises that two covers by a described driven by motor drive circulation, described first drives circulation comprises a belt wheel, a transition wheel, the driving wheel of two milling rollers, the driving wheel of conveying belt of lower floor, another transition wheel that is arranged on the described motor output shaft, and centers on belt wheel, transition wheel, the driving wheel of two milling rollers, the driving wheel of conveying belt of lower floor and the belt that another transition wheel is provided with of the described first driving circulation; Described second drives circulation comprises, with the driving wheel of the driving wheel of a nip drum belt wheel of the wherein coaxial setting of driving wheel of a milling roller, upper strata conveyer belt, a transition wheel, middle level conveyer belt, with a belt wheel of the coaxial setting of driving wheel of another milling roller, and drive the nip drum belt wheel of circulation, driving wheel, transition wheel, the driving wheel of middle level conveyer belt and the belt that belt wheel is provided with of upper strata conveyer belt around described second; With the coaxial bevel-gear sett that also is provided with of described nip drum belt wheel, the belt wheel on the output shaft of described bevel gear connects the driving wheel of described upright stranding passage upper conveyor belt by belt.
6, as bread cutting and forming apparatus as described in claim 1 or 2 or 3 or 4, it is characterized in that: horizontally set one moulding bread conveyer belt below the outlet of described conveying belt of lower floor, described conveying belt of lower floor exit is provided with a photoelectric sensor, and the driving switch of described moulding bread conveyer belt is connected described control circuit respectively with the photoelectric sensor that described conveying belt of lower floor exit is provided with.
7, as bread cutting and forming apparatus as described in the claim 5, it is characterized in that: horizontally set one moulding bread conveyer belt below the outlet of described conveying belt of lower floor, described conveying belt of lower floor exit is provided with a photoelectric sensor, and the driving switch of described moulding bread conveyer belt is connected described control circuit respectively with the photoelectric sensor that described conveying belt of lower floor exit is provided with.
CNB2005101049482A 2005-06-24 2005-09-22 Bread cutting and forming apparatus Expired - Fee Related CN100488371C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2005101049482A CN100488371C (en) 2005-06-24 2005-09-22 Bread cutting and forming apparatus

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CN200510077757.1 2005-06-24
CN200510077757 2005-06-24
CNB2005101049482A CN100488371C (en) 2005-06-24 2005-09-22 Bread cutting and forming apparatus

Publications (2)

Publication Number Publication Date
CN1771815A CN1771815A (en) 2006-05-17
CN100488371C true CN100488371C (en) 2009-05-20

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Families Citing this family (7)

* Cited by examiner, † Cited by third party
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CN104585273B (en) * 2015-01-30 2017-05-31 安徽中乐食品机械有限公司 A kind of croissant automatic machining device
CN104585268B (en) * 2015-02-01 2016-04-06 周廉凤 Deep-fried twisted dough sticks cutting equipment
CN104542786B (en) * 2015-02-01 2016-06-08 周廉凤 Fritters of twisted dough automatic gas cutting machine
CN104522107B (en) * 2015-02-01 2016-06-08 周廉凤 Device for fritters of twisted dough cutting
CN105285725A (en) * 2015-10-30 2016-02-03 宁波市鄞州风名工业产品设计有限公司 Porous joint type rice crust mold
CN106614873B (en) * 2016-12-05 2018-12-07 杭州富阳福士得食品有限公司 It is a kind of for noodle production and the device of customized cut-off
CN109757541A (en) * 2019-04-10 2019-05-17 杨涛 A kind of novel bread cake cutting dicer

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